Levelling
s
y
tem
Original operating instructions
01/2012
Catalogue No.
008
919 77
BM 500/15 / BM 600/15
S/N 101 882 00
....
> S/N 101 882 01 .... / S/N 101 882 10
> S/N 101 882 11 ....
Cold Milling Machine
Страница 1: ...Levelling system Original operating instructions 01 2012 Catalogue No 008 919 77 BM 500 15 BM 600 15 S N 101 882 00 S N 101 882 01 S N 101 882 10 S N 101 882 11 Cold Milling Machine ...
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Страница 7: ...veling controller OK Program error C Valve controller OK Program error D Valve controller Error Communication error E Left Lower Permanent valve control F Left Raise Permanent valve control G Right Lower Permanent valve control H Right Raise Permanent valve control I Floating axis Lower Permanent valve control J Floating axis Raise Permanent valve control K Locking valve Permanent valve control A ...
Страница 8: ...he 240 x 64 pixel backlit graphic display indicates the sensor types used for the two control loops left and right along with their target values and actual values In the configuration menu the display shows parameters notices regarding the system and instructions on the various settings The function keys The assignment of the function keys F1 to F4 from left to right differs depending on the curr...
Страница 9: ...The UP DOWN keys are used to change the target value of the respective control loop In the configuration menu they are used to select menu points or to set parameters The automatic lights indicate which operating mode has been chosen for a specific control loop with the help of the A M key also refer to 7 2 Definition of terms Light off manual mode Light on automatic mode The sensor change key dir...
Страница 10: ...s all cable connections for securely fitted position and all sensors for secure and accurate assembly When starting up the MLS 508 ensure that no persons or objects are located in the tool s area or the range of moving parts for the tool s control 6 2 Starting up the MLS 508 Switch on the supply voltage of the MLS 508 Depending on the system installation this can be done by turning the machine s i...
Страница 11: ...ed at the control panel to achieve easy viewing also in poor lighting conditions 1 To do so press the contrast key in the right hand corner above the display As long as the key is held down the contrast is increased starting from the previously set value When the maximum value is reached the process reverses and the contrast values start to reduce automatically When the minimum value is reached th...
Страница 12: ...splayed if the Cross Slope sensor has been selected as active sensor for one of the two control loops The cross slope direction indicated by the arrow is the sign for the value measured by the Cross Slope sensor left slope or right slope In case a slope sensor is connected but not selected the slope s actual value and the symbols for the slope direction appear in an own window The resolution and t...
Страница 13: ... the left and the right control loop are needed in addition As mentioned above the assignment of the function keys depends on the selected menu The current function of a key is described in the graphic display above the respective key An empty description field above the key means that the key does not have any function in the current menu Examples Function key assignment in the working window and...
Страница 14: ...by using the UP DOWN keys on the left the selected line flashes 3 Press the function key F3 to access the menu User settings 4 Select the line Change sensor control window by using the UP DOWN keys on the left the selected line flashes 5 Press the function key F3 to access the menu Change sensor control window 6 Select the line Individual sensor settings by using the UP DOWN keys on the left the s...
Страница 15: ...e of the control window for this type of sensor 9 Press the function key F3 to save the set value or press the function key F4 to clear it After either key is pressed the software returns to the menu Change sensor control window 10 Press the function key F4 to return to the menu User settings 11 Press the function key F4 again to return to the Configuration menu 12 Press the function key F4 a thir...
Страница 16: ...working window switch to the menu item Individual sensor settings via the menu items Configuration menu User settings and Change sensor control window 2 Select the menu item Individual sensor settings select the sensor type for which the settings are to be made and set the desired value for the size of the control window 3 Save the set value and return to the working window ...
Страница 17: ... control loop Control operations are then carried out with the selected sensor 6 6 1 Sensor selection for the control loops LEFT and RIGHT 1 Press the sensor change key of the control loop left or right for the sensor to be changed Calling up the sensor selection menu for the left control loop A list of all sensors connected to the respective machine side is displayed 2 Select the desired sensor b...
Страница 18: ...can seamlessly switch directly between the two sensors selected last In case no second sensor has been selected or is no longer active the sensor selection menu appears Meanwhile the automatic control is not switched off By pressing and holding the respective sensor selection key for four seconds the sensor selection list can be accessed in automatic mode It is recommended to choose the sensor to ...
Страница 19: ...or some terms that will be used frequently in the following instructions will be defined and the indications of the valve lights and of the automatic light will be explained Actual value The actual value is the distance currently measured by a grade sensor to a reference or the milling drum s cross slope currently measured by the Cross Slope sensor Target value The target value is the user set val...
Страница 20: ...tion RAISE output active The automatic lights indicate the status of the corresponding control loop Automatic light off Manual mode Control outputs are inactive Automatic light flashes Semi automatic mode Control outputs are inactive Automatic light on Automatic mode Control outputs are active The semi automatic mode is not really an operating mode of the MLS 508 The system is in semi automatic mo...
Страница 21: ...he machine is mounted on a part of the machine which carries out all slope changes in the same way as the milling drum When choosing the mounting position for the Cross Slope sensor at the bottom of the machine it should be taken into account that the sensor should be protected from mechanical damage and that it should be possible to remove or reconnect the connector plug without any difficulty ...
Страница 22: ...cted for cross slope operation lights up switch this control loop to manual mode by pressing the corresponding A M key manual automatic light off 2 Enter the desired target value for the milling drum s slope angle taking account of the sign by using the UP DOWN keys of the corresponding control loop By briefly and simultaneously pressing the UP and DOWN keys 0 00 is set as target value If you hold...
Страница 23: ...slope even if it is moved in height manually or by the other side s control loop With the UP DOWN keys the target value for the milling drum s slope angle can also be adjusted in automatic mode The controller of the MLS 508 auto matically moves the milling drum to the new value and holds it in that position If the control in automatic mode works too sluggishly or is too unstable the sensitivity se...
Страница 24: ... the respective control loop s UP DOWN keys enter the favoured new actual value for the milling drum s angle of slope considering the sign 3 When the function key is released after 3 seconds the set value is taken over as the slope sensor s new actual value NOTICE Risk caused by unintended adjustment The target value has not changed In automatic mode the milling drum may be re adjusted according t...
Страница 25: ...nt to your day s work scratching 2 Position the grade sensor s above the reference Please consider the individual specifications of the various sensors when doing so If you are working with laser receivers move them with the help of the integrated positioning aid so that the laser beam hits the middle of the receiver The zero adjustment only is effective if the respective control loop is in manual...
Страница 26: ...is no deviation All measurements after the zero adjustment refer to this height Alternatively the zero adjustment can be carried out simultaneously for both control loops To do so press and hold the function key F3 in the working window until the display first jumps to Set and after another 2 seconds shows 0 00 The slope sensor sets the target value to the actual value ...
Страница 27: ...ed in consideration of the moving direction and the ideal working range Using the sensor change key the Wire Rope sensor has been selected as active sensor for the side to which it has been mounted also see 6 6 Sensor selection The other side is controlled by means of the Cross Slope sensor or any other second grade sensor 3 Raise or lower the milling drum manually with the machine s operating ele...
Страница 28: ...oop simultaneously until the display first reads Set and after another two seconds 0 0 Now release both keys and the system will take over the actual value measured by the sensor as target value and will assign both measurements the value 0 0 You have carried out a zero adjustment The green bar of the valve light is on ...
Страница 29: ...riginal zero adjustment remains available The green bar of the valve light is on Example of application After the zero adjustment you manually countersink into the material to the target depth With this adjustment you adopt the current position as target value for the control The zero adjustment s height remains saved for a quick excavation of the milling drum By briefly pressing the UP and DOWN k...
Страница 30: ...recognized as a fault The message out of window above or out of window below appears in the display all valve lights of the corresponding control loop flash and the hydraulic drive is switched off immediately With the UP DOWN keys the target value for the milling drum s level can also be adjusted in automatic mode The MLS 508 controller automatically moves the milling drum to the new setting displ...
Страница 31: ...n you will find information on the different calibration procedures for all sensors used in the system and the machine hydraulics To enter the configuration menu press the function key F4 Config in the working window for 4 seconds User settings Sensor calibration Hydraulic calibration Special functions EXIT HELP CONFIGURATION MENU Sensitivity ENTER The automatic control is immediately switched off...
Страница 32: ... unstable on one side in automatic mode the sensitivity of the corresponding control loop should be reduced If the system operates too slowly however the sensitivity of the corresponding control loop should be increased The sensitivity settings are stored separately for each sensor type and each control loop This means that two different sensor types e g a Sonic Ski in ground sensing mode and a Cr...
Страница 33: ...ivity 1 From the working window switch to the menu item Configuration menu and then to the parameter Sensitivity 2 Call up the parameter Sensitivity and set the desired values for the active sensors 3 Save the set value s and return to the working window ...
Страница 34: ...isely the milling drum can be positioned with the hydraulics The dead band is influenced by the following factors Free movement of the milling drum bearing play wear trapped air in the oil Hydraulic reaction time Measurement stability of the sensors The dead band settings follow the physical measurement unit determined for the respective sensor type also see 8 2 2 Changing the measurement units Th...
Страница 35: ...y The same applies in case a sensor is removed from the left side of the machine to be remounted on the right side and then is selected as the active sensor for that control loop Setting the sensor dead band 1 From the working window switch to the parameter Change dead band via the menu items Configuration menu and User settings 2 Select the parameter Change dead band and set the favoured values f...
Страница 36: ...he active sensor has gone beyond or below the permissible measuring range Control outputs The control outputs are disabled in automatic mode Correction Put the sensor to the specified working range Cause An active sensor measures an invalid value Control outputs The control outputs are disabled in automatic mode Correction Correct the connection of the respective sensor or replace the sensor Cause...
Страница 37: ... these surfaces If possible reduce the laser transmitter s active segment A connected sensor is no longer recognized Possible cause The connecting cable to the sensor is damaged or there is an electrically open circuit short circuit of the signal lines CAN or the sensor is defective Control outputs The control outputs are disabled in automatic mode Correction Replace the connecting cable or the se...
Страница 38: ... the control panel is damaged or there is an open circuit The display cable has been connected to the wrong plug Sensor calibration error The cross slope calibration cannot be performed Possible causes The connecting cable to the Cross Slope sensor is damaged or there is an open circuit The Cross Slope sensor is defective No Cross Slope sensor is connected to the system ...
Страница 39: ...e hydraulics To enter the configuration menu press the function key F4 Config in the working window for 4 seconds 8 4 2 Min pulse calibration In this menu item the operator can set the min pulse i e the smallest drive impulse required to move the hydraulic cylinder by the smallest possible amount These settings can be carried out automatically by the system only the two control loops left and righ...
Страница 40: ...the parameter Automatic calibration via the menu items Configuration menu Hydraulic calibration and Min pulse calibration 2 Call up the parameter Automatic calibration and follow the instructions displayed 3 Finish the min pulse calibration and return to the working window or carry out a maxpulse calibration ...
Страница 41: ...tion and Min pulse calibration 2 Call up the parameter Manual calibration and follow the instructions displayed 3 Pressing the function key F3 completes the min pulse calibration of the selected channel Now perform the min pulse calibration of all other channels used in the same way Then finish the min pulse calibration and return to the working window or carry out a max pulse calibration ...
Страница 42: ...he weight of the tool exerts an additional pull on the hydraulic cylinder In this menu item the operator can synchronize the cylinder s movement at full impulse in the raising or lowering direction by setting the emitted max pulse These settings can be carried out automatically by the system only the two control loops left and right and manually by the user all control loops ...
Страница 43: ... left and right 1 From the working window switch to the parameter Automatic calibration via the menu items Configuration menu Hydraulic calibration and Max pulse calibration 2 Call up the parameter Automatic calibration and follow the instructions displayed ...
Страница 44: ... Hydraulic calibration and Max pulse calibration 2 Call up the parameter Manual calibration and follow the instructions displayed 3 Pressing the function key F3 completes the max pulse calibration of the selected channel Now perform the max pulse calibration of all other channels used in the same way Then finish the max pulse calibration and return to the working window ...
Страница 45: ...del driver s name etc Each line may contain a maximum of 20 characters Editing the power on information lines 1 From the working window switch to the parameter Input power on information lines via the menu points Configuration menu and Special functions 2 Call up the parameter Input power on information lines and set the text for the three information lines to be displayed in the power on window 3...
Страница 46: ...h Run Stop button Program will start 8 Confirm with the Save button 9 Push the Exit button 10 Select Max pulse calibration and confirm 11 Select Automatic calibration 12 Push button F2 button Done 13 Push Run Stop button Program will start 14 Confirm with the Save Button 15 Push the Exit button to get back to the main menu 16 In the main menu select Special functions and confirm 17 Select the lett...
