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Manual

EXCELENT Premium 6; 8

19

│

52

3.6.

CONNECTONG THE HYDRAULIC MOTOR OF THE FAN

3.6.1

Description of the function

The hydraulic fan is powered directly from the tractor´s hydraulic system.

For proper operation, the hydraulic pump of the tractor must supply sufficient amount of oil so that the fan
revolutions are not affected by decreased number of revolutions of the tractor engine or by another hydraulic
circle being switched on.

The fan revolutions are set by regulating the oil flow rate. To change the fan revolutions, the tractor must be
equipped with regulation of the oil flow rate.

A pressure filter is incorporated in the hydraulic drive in such a way so as to catch any impurities coming to the
hydraulic motor together with the oil. The hydraulic motor is thus protected from damage.

Picture 24.1 – Hydraulic drive

Tab. 7

Rotary hydraulic

motor

Capacity (cm

3

/rev.)

8

Minimum revolutions (rpm)

1000

Maximum revolutions (rpm)

5000

Pressure oil - „P“

Minimum pressure in the “

PRESSURE HOSE

” (bar)

130

Maximum flow rate in the “

PRESSURE HOSE

” (l/min.)

40

Outlet - „T“

Maximum pressure in the “

PRESSURE HOSE

” (bar)

5

Filter

Hydraulic motor

Fan

Pressure hose

Outlet hose

Outlet - „T“

Pressure - „P“

Point for measuring

pressure in the outlet hose

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18
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Содержание EXCELENT PREMIUM 6

Страница 1: ...met farmet cz IČ 46504931 DIČ CZ46504931 Farmet a s Jiřinková 276 552 03 Česká Skalice CZ telefon 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 INSTRUCTIONS FOR USE EXCELENT PREMIUM 6 8 Edition 5 effective from 1 1 2013 ...

Страница 2: ...cultures into strips The sowing machine is intended for sowing a wide range of farming products such as cereal pulses oil bearing crops clover crops grass etc The actual conditions for sowing individual farming products are stated below The EXCELENT Premium 6 machine is intended for aggregation with tractors with the output from 147 kW and EXCELENT Premium 8 from 176 kW according to the soil condi...

Страница 3: ... Check 28 4 4 6 Regulation of the Sowing Batch 28 4 4 7 Reading the Sowing 28 4 4 8 Level of Seeds in the Container 29 4 4 9 Plough Turning End Function 29 4 4 10 Presowing function 29 4 5 Operating display 2 basic setting 29 4 5 1 Setting Minimum Fan Speed 29 4 5 2 Setting Acoustic Signal 30 4 5 3 Setting the Number of Sensors and Change in Address 30 4 5 4 Replacement of the Sowing Sensor and Ne...

Страница 4: ...F WORK 45 9 MAINTENANCE AND REPAIRS OF THE MACHINE 45 9 1 Replacement of worn shares 46 9 2 Lubrication plan for the machine 46 10 STORING THE MACHINE 48 11 PROTECTION OF ENVIRONMENT 48 12 DISPOSAL OF THE MACHINE AFTER THE END OF ITS USABLE LIFE 48 13 MAINTENANCE AND TERMS OF GUARANTEE 48 13 1 Maintenance 48 13 2 Guarantee 48 LETTER OF GUARANTEE 50 CE CERTIFICATE OF CONFORMITY 51 ...

Страница 5: ...lisation Fertilisation Working width mm 6 000 8 000 Transport width mm 3 000 Transport height mm 3 200 3 950 Total length of the machine mm 7 400 Working depth mm 0 70 Number of shares number of sowing units 24 32 Share distance mm 250 Share overlap mm 50 Sowing system ACCORD 2 Sowing method areal strip areal strip Seed container capacity l 4000 2200 4000 2200 Fertiliser container capacity l 1800 ...

Страница 6: ...achine during the work in the field or during the transportation the operator must control the machine from the tractor cabin A 7 19 The operator may only enter the construction of the machine when the machine is off and secured against movement only in order to 20 adjust the working parts of the machine 21 repair and maintain the machine 29 release or secure the ball valves of the axle 27 secure ...

Страница 7: ... 3 Lift the machine on the axle move the ball valve into the position closed Picture 18 p 17 The side frames must be folded in the vertical position and into the machine so that they do not protrude through the boundary of the machine The machine must be equipped with removable shields displaying the boundaries functional lighting and a board of rear label for slow vehicles pursuant to EEC No 69 T...

Страница 8: ...refully the instructions for use before manipulation with the machine Observe the instructions and safety rules when operating the machine P 1 H Driving the machine and transportation on its construction is strictly forbidden P 37 H When connecting and disconnecting do not enter the area between the tractor and the machine Do not enter that area unless the tractor and the machine are not moving an...

Страница 9: ... stay beyond its reach P 20 H When working with the machine as well as during its transportation keep a safe distance from electric appliances P 39 H It is forbidden to fold and unfold the side frames of the machine on a slope or an inclined plane P 100 H Pictured positions of the lever and the hydraulic ball valve function located on the piston rod P 101 H ...

Страница 10: ...icture 1 Picture 2 P 1 H P 2 H P 37 H P 39 H P 6 H P 52 H P 13 H P 13 H P 53 H P 53 H Pole joint for lubrication P 4 H P 39 H P 4 H P 39 H P 50 H P 20 H P 37 H P 50 H P 37 H P 50 H P 37 H P 50 H P 20 H P 37 H P 2 H P 6 H P 100 H P 101 H ...

Страница 11: ...ven by electric motors The fan for the transport of seeds is driven by hydraulic motor from the hydraulic circuit of the tractor The machine is equipped with central markers and markers of rail lines The electronic system of the machine allows checking the functions of the machine regulation of the sowing batch and formation of rail lines The transport wheels may be equipped with pneumatic brakes ...

Страница 12: ...he machine when turning at the plough turning end i e the working parts must not be in the ground The operator must observe the prescribed working depths and speeds set in the instructions for use in Tab 10 p 38 and 11 p 39 when working with the machine The operator must lower the machine to the ground and secure the set against movement before leaving the cabin of the tractor 3 1 AGGREGATION TO T...

Страница 13: ...o the hydraulic circuits of the tractor according to Tab 5 Tab 5 Connection of the hydraulic circuits and setting up the flow of oil Circuit Plug Cover colour Oil flow direction Flow of oil Hydraulic motor of the fan ISO 12 5 red pressure tube 20 40 l min ISO 20 black open waste Controls of the machine hydraulics ISO 12 5 blue pressure tube 50 60 l min ISO 12 5 white reverse tube In order to rule ...

Страница 14: ...is transported to the customer in a complete state it is pulled from the semi trailer with the use of a tractor according to the following procedure 1 ATTENTION Before any manipulation from the semi trailer the operator must make sure that there is nobody near the semi trailer 2 Reverse the tractor to the semi trailer and connect the machine to the arms of the tractor and the snap coupling of the ...

Страница 15: ...axle against movement 3 5 UNFOLDING AND FOLDING MACHINE When executing any of the hydraulic movements slow down the moving parts of the machine before position stop by choking a relevant valve on the tractor control The hydraulics of the machine must be connected to a push pull hydraulic circuit The operator must ensure that there are no people or animals within the reach of the side frames during...

Страница 16: ... 14 Unfolding the machine Picture 15 Unfolding the machine 4 After a complete unfolding of the machine pressurize the circuit so that the pressure manometer shows pressure according to the relevant machine type This is necessary for the proper function of side frames tracing After that turn off the function folding unfolding on the display unit so that the button is red again and press the functio...

Страница 17: ...rods for lifting the central section Picture 18 Ball valve of the axle and side frames CLOSED Picture 19 Ball valve of the axle and side frames OPEN 3 5 2 Folding the Machine When folding the machine progress in a reversed way 1 Lift the machine fully and close the cocks of the ball valves of the axle see Picture 18 2 Turn off the function lifting lowering on the display and turn on the function u...

Страница 18: ...so that the wheels of the edge sections fold back piston rods are pulled in see Picture 22 Picture 22 Folding the side rear rolls back 6 Turn off all the hydraulic functions on the display see Picture 23 Picture 23 All hydraulic functions are off 7 Secure the side frames for transport by the catches see Picture 10 p 16 and the ball valve see Picture18 str 17 Attention Do not move in the area of th...

Страница 19: ...e fan revolutions the tractor must be equipped with regulation of the oil flow rate A pressure filter is incorporated in the hydraulic drive in such a way so as to catch any impurities coming to the hydraulic motor together with the oil The hydraulic motor is thus protected from damage Picture 24 1 Hydraulic drive Tab 7 Rotary hydraulic motor Capacity cm3 rev 8 Minimum revolutions rpm 1000 Maximum...

Страница 20: ... is 5 bar higher pressure pushes the shaft seal out which causes damage to the hydraulic motor fan Pressure hose Connect the pressure hose to the circuit giving priority to the oil supply Picture 24 2 Position of quick couplings in the tractor 1 Connecting the outlet hose Connect the outlet hose outer 27 mm with the large quick coupling to the free drain to the tractor tank In case that there is n...

Страница 21: ... revolutions gradually before the oil warms up For setting the required revolutions for individual crops please see chapter 4 4 2 During commissioning and the first handover the technician in charge of the handover must inspect all connections of the hydraulic drive and measure pressure in the outlet hose He must record the obtained results in the handover protocol 3 6 4 Maintenance of the pressur...

Страница 22: ...to the power source If an unusual situation occurs during the operation disconnect the whole system from the power source for a short time If the current fuse blows first find the cause of the defect or seek professional service Do not replace the current fuse with another item Some parts of the system may heat up to the temperature of 50 C during operation If the temperature is higher look for th...

Страница 23: ...until the machine has completely dug out and the aerial sensor turns on The sensitivity of the pressure and aerial sensors is standardly set by the producer Only a professional service may change the setting Functions of the sensors SENSOR STATUS FUNCTION Pressure sensor On Stoppage of the operation of the electric motors of seed feeders Showing the machine position dug out Aerial sensor On Readin...

Страница 24: ...icture 27 Basic display Picture 28 Display No 2 Basic Setting Picture 29 Display No 3 Trial sowing 4 2 DESCRIPTION OF DISPLAYS Picture 30 Description of the buttons on the basic display M1 engine revs Travel speed Indicator of seed flow Control buttons for hydraulics see Chapter 5 3 Button for switching between displays Set sowing batch M1 Daily hectare meter Button for daily hectare zero setting ...

Страница 25: ...r decreasing Button for switching between displays Setting the acoustic signal of the rail line blockage Setting the start of sowing Deleting sensors for sowing addresses Button for return to the main display Setting the number of impulses of M1 Button for switching between displays Buttons for adding or decreasing Button for zero setting Number of revs of trial sowing M1 Weight of the trial sowin...

Страница 26: ...ed at the moment of complete recess and the second marker is set automatically The marker setting may be changed at any time by pressing the button with the active marker and subsequent pressing of the second marker The markers are then switched over automatically again after the recording of the run If no marker is selected before the run the machine will work without them It is also possible to ...

Страница 27: ...on the defect is also indicated Emergency setting of the sensor if there is a failure of the rev sensor and we do not have a spare one the system will display an error in revs during the drive The acoustic signal may be turned off in this status by setting the minimal revs to the 0 value see Chapter 4 5 1 p 29 4 4 3 Hectare Gauge This function has two modes There is a daily hectare gauge that can ...

Страница 28: ...usted even during the drive Press the button for setting of the batch and adjust the value by pressing plus or minus When adjusting a red line will appear below the number indicating editing To leave editing press the button of the batch again Picture 38 Regulation of sowing batch M1 Picture 39 Regulation of sowing batch M2 4 4 7 Reading the Sowing This check of the flow of seeds in tubes shows wh...

Страница 29: ...tion must be turned off Then the drive with a rail line has to be set manually see Chapter 4 4 4 p 27 When the relevant drive is set turn the plough turning end function on again 4 4 10 Presowing function This function is used for sowing on dissected land when it is necessary to sow into corners and sharp wedges The function is executed in the following way reverse the machine to the place where y...

Страница 30: ...acing a faulty sensor the new sensor needs to be set with the proper number original Be very careful when performing this task so that you do not delete the addresses of all sensors You must observe the following procedure 1 Disconnect and replace the faulty sensor in the hopper 2 Connect the sensor to the connecting cable from module 2 which is under the distributor Make sure that only this senso...

Страница 31: ...OM THE MIDDLE FROM THE RIGHT 4 6 OPERATING DISPLAY 3 TRIAL SOWING This is where you set and calibrate the required sowing see Chapter 6 SETTING THE SOWING The number of impulses is preset by the producer and it depends on the type of machine It is not necessary to adjust this setting during regular operation Picture 46 Display 3 Trial sowing 5 FILLING UP THE SEED FERTILIZER CONTAINER When filling ...

Страница 32: ...he required dose according to the blue and green calibration table for each sowing mechanism When sowing without fertilizer set the value for each sowing mechanism according to the red calibration table The sum of both mechanisms then gives the final dose SETTING THE AIR PRESSURE TRAVEL SPEED Front container M1 fertilizer Rear container M2 seeds BLUE AND GREEN TABLE YELLOW AND GREEN TABLE RED TABL...

Страница 33: ...25 290 295 305 291 100 210 210 200 150 324 330 340 328 110 290 295 280 200 359 370 377 365 FERTILIZER kg ha flap A FEEDER SETTING M1 mm SCALE mm 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 kg 40 65 80 85 100 115 125 130 145 155 170 195 210 230 250 CALIBRATION TABLES FOR SOWING WITHOUT FERTILIZER APPROXIMATE VALUES FOR THE EXCELENT SOWING MACHINES SEEDS Vol mass kg dm 3 WHEAT RYE BARLEY OATS BEANS...

Страница 34: ...nism 0 CALIBRATION TABLE FOR SOWING FINE SEEDS APPROXIMATE VALUES FOR THE EXCELENT SOWING MACHINES SEEDS Vol mass kg dm 3 SWEDE LUCERNE GRAMINOIDS 0 65 0 8 0 36 REGULAR SEEDS kg ha flap Z SCALE mm 5 2 3 7 5 4 6 1 7 10 6 9 3 12 5 8 11 5 15 10 12 7 17 5 12 15 9 20 15 18 11 22 5 17 21 13 25 19 23 15 Always set the value according to the relevant sowing table for the given seeds For instance when you ...

Страница 35: ...attached bag The tare is performed by pressing and holding the button TARE Then you can perform the trial sowing Be careful as the scales will turn off automatically after five minutes of inactivity and the tare is not saved so you have to do it all over again 6 3 2 Opening the turnstile and hanging up the bag Firstly place the shuffle in the turnstile to the position TRIAL SOWING and then hang up...

Страница 36: ...indicate editing Leave the menu by pressing the button again For faster editing it is possible to press the button for the key after pressing plus or minus and the weight will be adjusted automatically You can stop the adjustment by pressing plus or minus again Picture 53 Entering the weight Perform the aforementioned for both sowing mechanisms separately When you finish the weighing and entering ...

Страница 37: ...eding For fine seeds set the setting roller to position 0 the container must be closed beforehand and the seeding mechanism must be empty Place the closing valve on the body of the feeder into the cut on the hexagon shaft This way the roller of the feeder can move only within the range from 0 to 25 mm Do not change the setting of the red toothed wheel as it has to stay in the same position pushed ...

Страница 38: ... RANGE AND FERTILISER ACCORDING TO SPEED The volume of the sowing batch depends on the travel speed the amount of fertiliser and air pressure in the sowing mechanisms as shown in the graph The air pressure in the front mechanism must be always lower by 1 kPa than in the rear Use the choke valve on the front sowing mechanism for regulation Tab 10 Setting the air maximal seed batch and working speed...

Страница 39: ...c rolls 7 1 3 By gates of the rear pneumatic rolls Tab 11 Sowing depths Table of approximate sowing depths of EXCELENT Premium 6 8 Setting the depth Approximate depth mm 3 20 2 10 1 0 0 10 1 20 2 30 3 40 4 50 5 60 6 70 7 80 Table of recommended sowing depths of selected farming products Farming product Recommended sowing depth mm WHEAT 30 50 RYE 30 50 BARLEY 30 50 OATS 30 50 BEANS 30 60 PEAS 30 60...

Страница 40: ...M Arms of the Tractor Set the machine so that it is on the same level as the ground with the use of TPM arms of the tractor This will ensure the same depth of soil processing in the front and rear of the machine Picture 56 TPM adjustment Attention Set the arms of the tractor to such height so that the springs of the machine frame are not pressed as it could cause malfunction of the mechanism See P...

Страница 41: ...ront Land Levellers The height of the levellers is set hydraulically from the tractor cabin The angle setting is executed with the use of the screw Its position is changed in the holes of the setting plate Picture 60 Setting the levellers Setting plate with scale from 3 to 7 Pin for depth setting Stop board Screw for slope setting 7 6 5 0 4 3 2 1 1 2 3 5 6 7 0 2 4 2 1 1 3 3 ...

Страница 42: ...7 2 SHARE PROTECTION The basic setting of the supporting spring is set by the producer to 184 2 mm so that it is horizontal Check regularly that the nuts of the bottom and upper stopper are tight if not tighten them Check regularly that the nuts of the supporting screw inside the spring are tight Picture 62 Share protection Handle for setting the height Pin for setting the slope Standardly set to ...

Страница 43: ...en placed on the pad 4 Set the depth setting plates to 0 5 Lower the machine to the ground so that shares are sitting on the ground 6 Turn the screw for the machine springing clockwise so that a gap is created between the stop board and the stop position of the pneumatic roll frame 7 Then turn the screw for the machine springing anti clockwise so that the stop board is leaning against the stop of ...

Страница 44: ...f any defects in the system contact the Service Department of the production plant The distance of the marker disc range is from the frame of the outermost share Always test in practice on the field Picture 65 Setting of the markers EXC 8 4100 mm EXC 6 3100 mm 7 5 COMPLETION OF SOWING If there are still seeds in Container 1 after the end of sowing place a container under the lid in Container 2 see...

Страница 45: ...hree point mounting during the drive After that lower the rear part of the machine when the machine is completely recessed let the hydraulic circuit run under pressure for 5 7 seconds and then set it to the floating position Maximal working speed according to the graph sowing sample x speed x air pressure When starting sowing in the corner of the land or when sowing the wedges use the presowing fu...

Страница 46: ... REPLACEMENT OF WORN SHARES When replacing shares always observe safety regulations and instructions The machine must be aggregated with a tractor according to Chapter 3 1 p 12 during the replacement of shares The tractor engine must be switched off during the replacement of shares and the operator or mechanic must prevent unauthorized access to the tractor The machine must be raised on the transp...

Страница 47: ...an the skin with petrol diesel oil or other dissolving agents Oil is poisonous If you swallow any immediately seek a doctor Keep lubricants out of reach of children RECOMMENDED TIGHTENING MOMENTS OF BOLTING BOLTING TIGHTENING MOMENT NOTE M8x1 8Nm Fastening screws of house bearings M8 8 8 25Nm M10 12 9 85Nm Share screws M12 8 8 87Nm House bearings M16 8 8 210Nm Rubber tyred roller wheels M 20 8 8 5...

Страница 48: ...iness representative after a consultation with the producer or by the producer Spare parts are provided through the sales network of individual sellers all over the Czech Republic Use only spare parts according to the Spare Parts Catalogue officially published by the producer 13 2 GUARANTEE 13 2 1 The producer provides 24 month guarantee for the following parts of the machine main frame axle and p...

Страница 49: ...e will not be accepted if the machine is operated by other persons than those stated in this report or if there have been any interventions in the machine that are not determined by the instructions for use The machine was delivered with all parts according to the purchase contract functional and undamaged Delivered by name and surname function Accepted by name and surname function Stamp date and ...

Страница 50: ... IV The guarantee does not apply to indirect consequences due to potential damage such as decrease in the usable life etc V The guarantee is related to the machine and does not cease to exist when the owner changes VI The guarantee is limited to disassembly and assembly or replacement or repair of the faulty part The contractual service of the company Farmet a s decides whether the faulty part wil...

Страница 51: ...iknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответствующие постановления правительства 176 2...

Страница 52: ...iknummer n de production заводской номер numer produkcyjny 3 Příslušná nařízení vlády č 176 2008 Sb směrnice 2006 42 ES Applicable Governmental Decrees and Orders No 176 2008 Sb Directive 2006 42 ES Einschlägige Regierungsverordnungen NV Nr 176 2008 Slg Richtlinie 2006 42 ES Décrets respectifs du gouvernement n 176 2008 du Code directive 2006 42 CE Соответствующие постановления правительства 176 2...

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