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QC-PDS

HARDWARE

Protection fuses.............................................................................................................................. 202
Differential breaker ......................................................................................................................... 204
Isolating transformer or auto-transformer....................................................................................... 205
Mains filter ...................................................................................................................................... 206
Choke ............................................................................................................................................. 208
Distribution diagrams...................................................................................................................... 212
Mains connection cables ................................................................................................................ 214

7 CABLES......................................................................................................................................... 215

Mains connection cables ................................................................................................................ 216
Power cables. DRIVE|MOTOR connection .................................................................................... 218
Motor feedback cables ................................................................................................................... 221
Direct feedback cable..................................................................................................................... 225
SERCOS-III Interface Ethernet Cables .......................................................................................... 226
SERCOS-II interface fiber optics.................................................................................................... 228
RS-232 serial line cable ................................................................................................................. 230

8 INSTALLATION ............................................................................................................................. 231

Location.......................................................................................................................................... 232
Inductive components .................................................................................................................... 243
System installation ......................................................................................................................... 244
Mechanical connections ................................................................................................................. 251
Electrical connections..................................................................................................................... 253
Connection of the control and communications signals ................................................................. 285
Checking the installation ................................................................................................................ 301

9 FUNCTIONAL SAFETY................................................................................................................. 303

Main Characteristics of the Safety Functions ................................................................................. 305
Inputs/Outputs of the Safety Function Channels............................................................................ 306
Fault Detection and Reaction ......................................................................................................... 307
Design Requirements..................................................................................................................... 309
Electrical Precautions..................................................................................................................... 312
Residual Risks................................................................................................................................ 313
Technical Data of the Safety Functions.......................................................................................... 314
Response Time of the Safety Functions ........................................................................................ 315
Cabling and Grounding .................................................................................................................. 316
Commissioning............................................................................................................................... 317
Maintenance, Repair and Analysis of Hazardous Events .............................................................. 318
Decommission and Disposal .......................................................................................................... 319
Electrical Safety, Environmental Conditions and EMC................................................................... 320

10 CONNECTION DIAGRAMS........................................................................................................... 321

11 DIMENSIONS................................................................................................................................. 323

Non-Regenerative Main Power Supplies ....................................................................................... 324
Regenerative Main Power Supplies ............................................................................................... 326
Single-Drives .................................................................................................................................. 331
Dual-Drives..................................................................................................................................... 342
Auxiliary Power Supplies................................................................................................................ 344
Bus Protection Module ................................................................................................................... 346
Capacitor Module ........................................................................................................................... 347
Mains Filters ................................................................................................................................... 348
Chokes ........................................................................................................................................... 349
Brake Resistors with External Thermostat ..................................................................................... 351

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Содержание QC-PDS

Страница 1: ...DRIVE QC PDS Hardware manual Ref 2003...

Страница 2: ...s are regularly checked and updated implementing the pertinent corrections in later editions Fagor Automation S Coop will not be held responsible for any losses or damage direct indirect or by chance...

Страница 3: ...ditions 37 Electrical Conditions 38 2 POWER SUPPLIES 39 Non regenerative Power Supplies 40 Regenerative Power Supplies 53 3 DRIVES 81 Single drives 82 Status indicator LED s 119 Dual drives 121 Status...

Страница 4: ...5 Checking the installation 301 9 FUNCTIONAL SAFETY 303 Main Characteristics of the Safety Functions 305 Inputs Outputs of the Safety Function Channels 306 Fault Detection and Reaction 307 Design Requ...

Страница 5: ...h External Thermostat and Fan 353 External Thermostat 354 12 COMMERCIAL MODELS 355 Synchronous Servomotors 356 Asynchronous Motors 357 Modular Drives 359 Power Supplies 360 Auxiliary Equipment 361 Cab...

Страница 6: ...6 I 6 Ref 2003 6 QC PDS HARDWARE This page intentionally left blank...

Страница 7: ...d the Council of May 17 2006 with regard to machinery It also complies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of Feb...

Страница 8: ...61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2010 SIL 2 IEC 61508 2 2010 SIL 2 IEC 61508 4 2010 SIL 2 EN ISO 13849 1 2015 Cat 3 PL d which are certified in Certificate N...

Страница 9: ...id revision of this report are met The certified components are listed in report FA94809T in the current valid revision IEC 61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2...

Страница 10: ...certificado concorda com a vers o atual dos Regulamentos de Testes e Certificag o do Grupo T V S D www tuv sud com ps_regulations e assim torna se parceiro no Sistema de Certificag o de Produtos e Se...

Страница 11: ...I F NO S1 YES S2 DIRECT FEEDBACK INTERFACE SINGLE AXIS PEAK CURRENT A FS FUNCTIONAL SAFETY MDU DUAL USE DRIVE NO YES NO YES QC DR 07 07 FD2 FS MDU QC DR QUERCUS DUAL AXIS DRIVE COMMERCIAL MODELS Examp...

Страница 12: ...UENCY Hz DC RATED CURRENT A DC 6 9 5 6 11 9 9 7 21 0 17 0 29 0 25 0 39 0 54 0 RATED POWER kW 3 9 3 0 6 0 7 0 11 0 12 0 16 0 17 0 22 0 30 0 RATED POWER hp 5 3 4 0 9 0 9 0 15 0 16 0 22 0 23 0 30 0 41 0...

Страница 13: ...tomation S Coop B San Andr s 19 apdo 144 C P 20500 Arrasate Mondrag n Gipuzkoa Spain www fagorautomation com info fagorautomation es Customer Service Technical Service MAN QC PDS HARD CAS Code XXXXXXX...

Страница 14: ...e options Bear in mind that some of the features or applications described in this manual are dependent on the installed software version of the QUERCUS CNC These considerations are indicated in the m...

Страница 15: ...ial 5 Pad the unit inside the cardboard box with polyurethane foam on all sides 6 Seal the cardboard box with packaging tape or with industrial staples Storage Store the product only under the allowed...

Страница 16: ...16 Ref 2003 16 Previous I QC PDS HARDWARE This page intentionally left blank...

Страница 17: ...history shows the list of hardware elements that have been added to each manual version Refer to the man_qc_60_65_inst pdf CNC manual for the features included in the latest software version VERSION...

Страница 18: ...18 Ref 2003 18 Previous II QC PDS HARDWARE This page intentionally left blank...

Страница 19: ...standard in force at the location where the machine will be used as well as the environmental conditions specified and the technical data See chapter 1 DESCRIPTION sections 1 6 AMBIENT AND OPERATING C...

Страница 20: ...unexpected system behavior Carefully install the cables in accordance with the EMC standards Do not adjust the unit with unknown data Start the system up carefully Ignoring these warning can cause ser...

Страница 21: ...lan of the installation Do not use the safety function after that date 1 See sub section MISSION TIMES of section 9 11 MAINTENANCE REPAIR AND ANALYSIS OF HAZARDOUS EVENTS of this manual Safety symbols...

Страница 22: ...mity The Warranty Conditions are available in the downloads section of FAGOR s corporate website at http www fagorautomation com type of file General terms and conditions of purchase warranty The Qual...

Страница 23: ...of each model according to user needs man_fxm_ord_hand pdf english Description of synchronous FXM servomotors Selection of each model according to user needs man_fkm_ord_hand pdf english Description o...

Страница 24: ...sh english Description of adjustments to the DDS MAB servo drive system Available parameters variables and commands Features Operation of the WinDDSSetup software for PC man_mab_hard pdf spanish engli...

Страница 25: ...e following sub systems The power supply The servo drive The electrical motors and their feedback devices encoders It has been designed to be used in industrial environments and is used in conjunction...

Страница 26: ...d SERCOS III interface See figures F H1 1 QUERCUS system with a non regenerative QC PS 025 main power supply and QC DR F single drives SERCOS III General diagram F H1 2 QUERCUS system with a non regen...

Страница 27: ...045 main power supply and QC DR F single drives SERCOS III General diagram F H1 4 QUERCUS system with a non regenerative QC PS 045 main power supply and QC DR F single drives and QC DR FD2 dual drives...

Страница 28: ...stem with a QC RPS F regenerative main power supply and QC DR F single drives SERCOS III General diagram F H1 6 QUERCUS system with a QC RPS F regenerative main power supply and QC DR F single drives...

Страница 29: ...1 Ref 2003 29 QC PDS HARDWARE QUERCUS system with a QC RPS 160 SN0 and SERCOS II interface See figures F H1 7 QUERCUS system with QC RPS 160 SN0 regenerative power supply SERCOS II General diagram 0...

Страница 30: ...ry Differential breaker Q1 Mandatory Transformer or autotrans T Optional Contactor KM1 Mandatory Mains filter MAIN FILTER Mandatory Chokes CHOKE Mandatory only for QC RPS regenerative power supplies P...

Страница 31: ...f the QC PDS system with a non regenerative QC PS 025 power supply and a SERCOS III interface QC PS 025 non regenerative mains supply integrated auxiliary power supply Mains connection Three phase TN...

Страница 32: ...th a non regenerative QC PS 045 power supply and a SERCOS III interface QC PS 045 main non regenerative power supply Mains connection Three phase TN TT mains 48 62 Hz 400 1 10 V AC to 480 1 10 V AC MA...

Страница 33: ...wer supply and a SERCOS III interface QC BPM 100 bus protection module optional QC RPS X FX regenerative main power supply FM7 FM9 asynchronous motor Mains connection Three phase TN TT mains 48 62 Hz...

Страница 34: ...power supply and a SERCOS II interface KM1 CONTACTOR QC APS3 15 24 V DC auxiliary power supply with a soft start and snubber QC RPS 160 SN0 regenerative main power supply Mains connection Three phase...

Страница 35: ...nsulation Diagram of a Machine System 1 Ref 2003 35 QC PDS HARDWARE 1 4 Insulation Diagram of a Machine System QUERCUS CNC QC PDS MOTOR system F H1 12 Insulation diagram of a system QUERCUS CNC QC PDS...

Страница 36: ...C DR Auxiliary equipment MAIN FILTER A CHOKE RPS QC BPM 100 QC CM 75 ER TH Stage 3 Electrical cabinet configuration and connection Dimension diagrams Block diagrams Connection diagrams Power and signa...

Страница 37: ...1800 2 1K4 From 25 C to 60 C Shipping Damp heat test stationary state Meets IEC 60068 2 78 IEC 61800 5 1 Disconnected power supply 40 C 2 C and 93 2 3 without condensation Ambient temperature Meets IE...

Страница 38: ...upply input 3 AC 400 1 10 V AC to 480 1 10 V AC DC BUS 500 800 V DC Electrical conditions Meets IEC 61800 5 1 Protection class Class I with protection conductors Over voltage category III Contaminatio...

Страница 39: ...from the DC BUS It consists of a main power supply and it also has an integrated 24 V DC auxiliary power supply allowing the power system control electronics to be powered autonomously The QC PS 045 m...

Страница 40: ...ee phase power input to the integrated auxiliary power supply FE Functional Earth or service earth Characteristics plate Version model label RESET button Status LEDs indicating D1 D2 D3 auxiliary powe...

Страница 41: ...late Version model label RESET button not being used M5x8 bolts to connect the protective conductor PE PE Protective Earth Tightening torque 3 N m S16 M i c r o s e l e c t o r s w i t c h e s o f t h...

Страница 42: ...ed output power at the DC BUS 25 kW 400 V AC 30 kW 480 V AC Peak input power at the DC BUS 75 kW 3 s Mains filter MAIN FILTER 42A A Consumption of the module control circuit itself 50 mA at 24 V DC 1...

Страница 43: ...ilter MAIN FILTER 75A A Consumption of the module control circuit itself 50 mA at 24 V DC 1 2 W Ballast circuit on off 775 765 V DC Minimum external braking resistors 18 Filter capacity 2870 F 900 V D...

Страница 44: ...l the connectors of the unit are polarized and they can only be connected in one position to avoid any inverted connections F H2 3 Non regenerative main power supply QC PS 025 Connector layout F H2 4...

Страница 45: ...gth to strip mm 12 Min max cross section of solid conductor mm 0 75 10 0 Min max cross section of flexible conductor mm 0 75 6 0 Min max cross section of flexible conductor with a ferrule and without...

Страница 46: ...data of the aerial plug in connector and the wire to be connected Pinout The pinout is labeled on the connector as L1 L2 L3 FE Installation See section 8 5 1 CONNECTING THE MAIN POWER SUPPLY TO THE M...

Страница 47: ...8 Cross section of solid conductor mm 0 5 Cross section of flexible conductor mm 0 5 Cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of socket mm 10 F H2...

Страница 48: ...xternal braking resistor The following table shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 6 CONNECTING THE EXTERNAL BRAK...

Страница 49: ...CTING THE 24 V DC FROM AN AUXILIARY POWER SUPPLY Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Flat screwdriver size mm 0 6 x 3 5 Min max allowed cross section...

Страница 50: ...e behind the bottom lid and identified as A17 This BUS provides a direct current output between 565 800V DC allowing the QC DR drives and the other equipment connected to the DC BUS to be powered Inst...

Страница 51: ...leds Integrated auxiliary power supply Led Color Meaning red amber green D1 ON x x Over voltage in the 24 V DC power supply D2 ON x x Over current in the 24 V DC power supply D3 x x ON In the presence...

Страница 52: ...NAL RESISTOR OFF OFF OFF Protection disabled OFF OFF ON ER TH 18 1100 OFF ON OFF ER TH 18 1000 FAN OFF ON ON ER TH 18 1800 ON OFF OFF ER TH 18 2200 ON ON OFF Protection disabled ON OFF ON ER TH 18 150...

Страница 53: ...x18 screw to connect the protective conductor PE PE Protective Earth Tightening torque 5 N m A19 X11 U1 U V1 V W1 W three phase power input to the main power supply A18 24 V DC input A17 DC BUS pins U...

Страница 54: ...access A18 M8x12 bolts for the protective conductor PE PE Protective Earth Tightening torque 8 N m U1 U V1 V W1 W M10 bolts Three phase power input to the main power supply A18 24 V DC input M10 bolt...

Страница 55: ...S under cover X35 Basic control signals X1 Internal communication bus X6 SERCOS II X60 T1 T2 T3 L i n e v o l t a g e feedback X5 RS 232 serial line Status leds 7 segment display RPS RB6 switches Open...

Страница 56: ...sing parameter VOLTAGE_REFERENCE DC power bus voltage VBUS max 750 V DC Rated output current S1 at the DC BUS 1 48 0 A Input current S6 40 at the DC BUS 1 62 4 A Rated output power S1 at the DC BUS 2...

Страница 57: ...on 2 Programmable 650 V DC configuration 1 DC power bus voltage VBUS max 750 V DC Rated output current S1 at the DC BUS 1 250 A Input current S6 40 at the DC BUS 1 275 A Rated output power S1 at the D...

Страница 58: ...13 F Ambient operating temperature 25 C 60 C 13 F 140 F Ambient temperature in transportation 25 C 70 C 13 F 158 F Ambient humidity range 90 non condensing at 45 C 113 F Maximum altitude above sea lev...

Страница 59: ...ndicates that for a 10 minute cycle it works at constant power for four minutes P S6 40 and without load for six minutes 0 4 x rated current Pn Cycle at Pmax without previous load Periodic intermitten...

Страница 60: ...RPS 030 F Power derating at 8 kHz Amb Temp PS1 PS6 40 C F kW kW 35 95 30 0 39 0 40 104 30 0 39 0 45 113 30 0 39 0 50 122 27 6 35 8 55 131 24 8 32 3 F H2 15 QC RPS 030 F Power derating curve at 8 kHz...

Страница 61: ...0 F NOTE All the unit connectors are polarized they can only be connected in one direction and those that are exactly the same are also coded by coding pins to prevent inverted or improper connections...

Страница 62: ...R SUPPLIES Regenerative Power Supplies 62 Ref 2003 62 QC PDS HARDWARE QC RPS 160 F F H2 18 Regenerative power supplies Size 9 SERCOS III Connector layout X12 X60 U1 U V1 V W1 W A17 A18 E21B E21A B10A...

Страница 63: ...ER SUPPLIES Regenerative Power Supplies 2 Ref 2003 63 QC PDS HARDWARE QC RPS 160 SN0 F H2 19 Regenerative power supplies Size 9 SERCOS II Connector layout X12 X60 U1 U V1 V W1 W A17 A18 X1 X5 X35 X6 b...

Страница 64: ...RPS 45 CHOKE The following table shows the main data of the aerial plug in connector and the wire to be connected Pinout The pinout is printed on the connector as U1 U V1 V W1 W Installation See secti...

Страница 65: ...shown in the table below Pinout The label U1 U V1 V W1 W associated with the bolts is found on the upper part of the front plate Installation See section 8 5 1 CONNECTING THE MAIN POWER SUPPLY TO THE...

Страница 66: ...before making the connection Connector data Nr of poles 4 Gap mm 3 5 Min max tightening torque N m 0 22 0 25 Flat screwdriver size mm 0 4 x 2 5 Max current mA 100 Min cross section mm 0 5 Max cross se...

Страница 67: ...d the wire to be connected Pinout The pinout is printed on the connector as T1 T2 T3 Installation See section for further details on this installation see chapter 6 POWER LINE CONNECTION of this manua...

Страница 68: ...o strip mm 8 Cross section of solid conductor mm 0 5 Cross section of flexible conductor mm 0 5 Cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of socket...

Страница 69: ...to the DC BUS The following table shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 12 CONNECTING THE 24 V DC FROM AN AUXILI...

Страница 70: ...DC BUS are behind the bottom lid and identified as A17 The DC BUS provides a direct current output between 565 800V DC feeding both the power supply and the drives connected to it Installation See se...

Страница 71: ...ade using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single or dual drives or a regenerative power supply is made using th...

Страница 72: ...he QC PDS system with the CNC that controls the axes The connection is made through fiber optic lines and it has a ring structure It comes with a node selecting rotary switch NODE for identifying the...

Страница 73: ...PLIES Regenerative Power Supplies 2 Ref 2003 73 QC PDS HARDWARE X1 connector Internal communication bus Installation See section 8 5 5 CONNECTING THE INTERNAL COMMUNICATION BUS NOTE Only available at...

Страница 74: ...adjust them Pinout Pin description Installation See section 8 6 9 RS 232 SERIAL LINE CONNECTION NOTE Only available at the QC RPS 160 SN0 model F H2 26 X5 connector Pinout T H2 18 X5 connector Pin de...

Страница 75: ...S Configured unit SERCOS III with voltage DC BUS not enabled Configured unit SERCOS III with voltage DC BUS not enabled Error status Internal code error Miniboot error non DSP version axis 2 configure...

Страница 76: ...ED blinking Indicates that the module is working in RB6 mode DC BUS ON Green LED on It indicates that the DC BUS is fully charged and the unit provides all its power at the BUS Electronic status indic...

Страница 77: ...ough the Error Reset input pin 1 of X35 it will then require an error reset This RESET can be activated by pressing the button incorporating the power supply above the X5 connector Selector switches S...

Страница 78: ...es required by the system are not met choose another switch configuration to obtain a higher DC BUS voltage 3 RPS operating mode Boost to 600 V DC The DC BUS voltage is lower than 600 V DC approx Sele...

Страница 79: ...parameter VP5 650 V DC by default when the line voltage approaches the voltage setpoint of the DC BUS an E706 error code is prompted without any automatic adjustment required If its default value has...

Страница 80: ...2 POWER SUPPLIES Power supplies 80 Ref 2003 QC PDS HARDWARE...

Страница 81: ...drive Digital module that can govern dual axis torque and together with the QUERCUS CNC the speed and position Designed to control two synchronous servomotors working as feed axes Available models Th...

Страница 82: ...B B Holding brake X13A Safe Torque Off A18 24 V DC 0 7 0 9 A input B10B B10A SERCOS III interface Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedb...

Страница 83: ...A SERCOS III interface Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedback Characteristics plate Version model label E21B Direct feedback only for...

Страница 84: ...der lid E21A Motor feedback Characteristics plate on side Version model label E21B Direct feedback only for models QC DR 275 FS2 X13A Safe Torque Off Four M10 bolts of the DC BUS under removable cover...

Страница 85: ...I A17 BUS DC under lid E21 Motor feedback Characteristics plate on side Version model label E21D Direct feedback X1 Internal communication bus Node selector X13 Safe Torque Off X34 Safe Brake Control...

Страница 86: ...ol fc 8 kHz Internal ventilation QC DR 007 012 021 030 040 055 080 120 In A 3 5 5 4 9 8 15 0 20 0 21 0 40 0 60 0 Ip A 7 0 10 8 19 6 30 0 40 0 42 0 80 0 120 0 Pcal kW 2 4 3 7 6 7 10 4 13 9 14 5 27 7 41...

Страница 87: ...0 Hz depends on the motor drive set The recommended cross section depends on the rated operating power of the connected motor Equal to or higher than 550 Hz only for QC DR MDU dual use T H3 6 Single d...

Страница 88: ...f power bolts for the motor phase connection mm M10x20 Rated output frequency for A19 X11 0 550 Hz Current bandwidth 800 Hz Speed bandwidth 100 Hz depends on the motor drive set The recommended cross...

Страница 89: ...ic duration factor means that for every 10 second cycle it works at a constant current of IS3 5 2xIN for 0 5 seconds and at rated current for 9 5 seconds Load cycle S6 40 Periodic uninterrupted duty c...

Страница 90: ...ent derating at 4 kHz QC DR 012 F single drive for feed axis F H3 10 Current derating at 4 kHz QC DR 021 F single drive for feed axis A 7 0 3 5 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5...

Страница 91: ...0 30 0 40 104 15 0 30 0 45 113 15 0 30 0 50 122 13 8 27 6 55 131 12 4 24 8 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 3 0 0 I S 6 4 0 2 3 1 QC DR 030 F spindle Tamb IS1 IS6 40 C F A...

Страница 92: ...95 27 5 55 0 40 104 27 5 55 0 45 113 27 5 55 0 50 122 25 7 51 4 55 131 23 7 47 5 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 5 5 0 4 2 3 I S 6 4 0 A QC DR 055 F spindle Tamb IS1 IS6 40 C...

Страница 93: ...C F A A 35 95 60 0 120 0 40 104 60 0 120 0 45 113 60 0 120 0 50 122 57 5 115 0 55 131 52 8 105 6 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 9 2 3 1 2 0 0 I S 6 4 0 QC DR 120 F spindl...

Страница 94: ...max C F A A 35 95 5 4 10 8 40 104 5 4 10 8 45 113 5 4 10 8 50 122 5 1 10 2 55 131 4 9 9 8 A 1 9 6 9 8 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 QC DR 021 F feed axis Tamb IN Imax...

Страница 95: ...20 0 40 0 40 104 20 0 40 0 45 113 20 0 40 0 50 122 19 2 38 4 55 131 18 1 36 2 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 2 8 6 2 2 0 I S 6 4 0 QC DR 040 F spindle Tamb IS1 IS6 40 C F...

Страница 96: ...40 0 80 0 40 104 40 0 80 0 45 113 40 0 80 0 50 122 34 5 69 0 55 131 28 9 57 8 A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 6 2 4 4 8 0 I S 6 4 0 QC DR 080 F spindle Tamb IS1 IS6 40 C F...

Страница 97: ...rent derating at 8 kHz QC DR 275 single drive for spindle A 3 5 9 5 5 5 1 3 1 C F I S 1 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 1 5 4 0 I S 6 4 0 1 6 9 4 QC DR 275 spindle Tamb IS1 IS6 40 C F A A 35 95 154 0 16...

Страница 98: ...040 QC DR 055 QC DR 080 QC DR 120 Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo Mp Mp Mo FKM63 40A 30 8 2 4 42 3 3 4 51 0 4 0 FKM64 20A 53 1 3 2 66 0 4 0 FKM64 30A 40 8 2 5 54 4 3 3 66 0 4 0 FKM64 40A...

Страница 99: ...M7 B220 E01 210 0 315 1 22 0 33 0 QC DR 120 F 4 8 FM7 A370 E01 235 0 356 0 37 0 56 0 QC DR 160 F 4 QC DR 225 F 8 FM7 B280 E01 267 4 401 1 28 0 42 0 QC DR 120 F 4 QC DR 160 F 8 FM7 A510 E01 E02 325 0 4...

Страница 100: ...Rated torque Rated power Spindle drive fc Mn S1 S6 40 Pn S1 S6 40 Reference N m kW kHz FM7 A037 S5C A 23 3 34 7 3 7 5 5 QC DR 030 F 4 8 FM7 A055 S5C A 34 7 48 5 5 5 7 7 QC DR 030 F 4 8 FM7 A075 S5C A...

Страница 101: ...crew connection with tension sleeve and automatic click and lock system supplied as an accessory They are used to connect the power to the motor Accordingly this connector will be available for the in...

Страница 102: ...ly this connector will be available for the indicated models to power the motor Pinout The pinout is printed on the connector as U V W Installation See section 8 5 3 MOTOR POWER CONNECTION Connector d...

Страница 103: ...s connector will be available for the indicated models to power the motor The following table shows the main data of the aerial plug in connector and the wire to be connected Pinout The pinout is prin...

Страница 104: ...d at the end of each MPC 1xS single pole cable before making the connection for each phase See the figure Pinout The pinout is printed as U1 U V1 V W1 W on the upper part of the of the front plate of...

Страница 105: ...the wire to be connected Pinout Pin description The pinout is printed on the connector as B B Installation See section FEED AXIS SERVOMOTOR WITH BRAKE on 8 5 3 MOTOR POWER CONNECTION Connector data N...

Страница 106: ...ive is made using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single or dual drives or a regenerative power source is made...

Страница 107: ...US that controls the axes The connection is made through fiber optic lines and it has a ring structure It has a rotary switch for the node selection that identifies each of the modules both drives and...

Страница 108: ...Pinout Pin description Installation See section 8 6 9 RS 232 SERIAL LINE CONNECTION NOTE Only available at the QC DR 275 SS2 model F H3 41 X5 connector Pinout T H3 17 X5 connector Pin description Pin...

Страница 109: ...h to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic slee...

Страница 110: ...m 2 5 Section mm 0 5 Connection data Length to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor...

Страница 111: ...Description 1 A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2...

Страница 112: ...ne encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Refe...

Страница 113: ...Pin description Pin Signal Description 1 A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B s...

Страница 114: ...A COS Signal A 1Vpp cosine encoder signal 2 A REFCOS A signal Ref level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine si...

Страница 115: ...poles 6 Gap mm 2 5 Section mm 0 5 Connection data Length to strip mm 8 Min max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flex...

Страница 116: ...e shows the main data of the aerial connector and the wire to be connected Pinout Pin description Installation Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Fla...

Страница 117: ...ified as A17 The power supply provides between 565 800 V DC through this bus that may be used to supply every unit connected to it F H3 51 A17 terminals Cover opening and location F H3 52 A17 terminal...

Страница 118: ...s of the drive with the respective terminals of the adjoining unit which are found behind the lid See the figure F H3 53 A17 terminals Attaching the DC BUS to adjacent units 2 5 mm 2 5 mm 2 5 mm 2 5 m...

Страница 119: ...igured with SERCOS III communication and voltage DC BUS is enabled Error status Internal code error Miniboot error non DSP version axis 2 configured axis 2 not configured axis 1 configured axis 2 conf...

Страница 120: ...pplication WinDDSSetup previously installed on it Open the SPY window on WinDDSSetup by clicking the corresponding icon and view the list of the error codes that has been created Push buttons RESET bu...

Страница 121: ...e X13A Safe Torque Off A axis A18 24 V DC 0 7 0 9 A input B10B B10A SERCOS III Access lid to DC BUS Opening and closing click tool A17 DC BUS terminals under cover E21A Motor feedback A axis D8 D9 Dri...

Страница 122: ...lays the drive status D8 D9 leds Protections Over voltage over current over speed heatsink temperature CPU temperature motor temperature hardware error overload Min cross section mm at the feed axis f...

Страница 123: ...duration factor means that for every 10 second cycle it works at a constant current of IS3 5 2xIN for 0 5 seconds and at rated current for 9 5 seconds Load cycle S6 40 Periodic uninterrupted duty cyc...

Страница 124: ...ing at 4 kHz QC DR 12 12 FD2 dual drive for two feed axes F H3 60 Current derating at 4 kHz QC DR 21 21 FD2 dual drive for two feed axes QC DR 07 07 FD2 two feed axes Tamb IN Imax C F A A 35 95 3 5 7...

Страница 125: ...5 QC DR 30 30 FD2 two feed axes Tamb IN Imax C F A A 35 95 15 0 30 0 40 104 15 0 30 0 45 113 15 0 30 0 50 122 15 0 30 0 55 131 15 0 30 0 A 7 0 3 5 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0...

Страница 126: ...3 65 Current derating at 8 kHz QC DR 30 30 FD2 dual drive for two feed axes A 3 0 3 5 9 5 5 5 1 3 1 C F I N I M A X 4 5 1 1 3 4 0 1 0 4 5 0 1 2 2 1 5 QC DR 30 30 FD2 two feed axes Tamb IN Imax C F A A...

Страница 127: ...8 4 FKM21 60A 4 2 2 4 7 0 4 0 FKM22 30A 9 3 2 9 13 0 4 0 FKM22 50A 9 6 3 0 13 0 4 0 FKM22 60A 8 4 2 6 13 0 4 0 FKM42 30A 16 0 2 5 25 0 4 0 FKM42 45A 18 9 3 0 25 0 4 0 FKM42 60A 14 7 2 3 21 0 3 3 FKM4...

Страница 128: ...e and automatic click and lock system supplied as accessories They are used for the motor power connections Accordingly these connectors will be provided for the indicated models to power the motor Pi...

Страница 129: ...ed Pinout Pin description The pinout is printed on the connector as B B Installation See section FEED AXIS SERVOMOTOR WITH BRAKE on 8 5 3 MOTOR POWER CONNECTION NOTE ALWAYS install the braking servomo...

Страница 130: ...ingle or dual and the power supply if it is regenerative is made using the following cable The physical connection of the Ethernet bus between the QUERCUS CNC numerical control and one of the single o...

Страница 131: ...ax cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length of s...

Страница 132: ...in max cross section of solid conductor mm 0 5 Min max cross section of flexible conductor mm 0 5 Min max cross section of flexible conductor with a ferrule and without a plastic sleeve mm 0 5 Length...

Страница 133: ...evel for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Reference mark signals I0 I0 RS 485 serial line...

Страница 134: ...ef level for the 2 5 V DC cosine signal 3 B SIN Signal B 1Vpp sine encoder signal 4 B REFSIN B signal Ref level for the 2 5 V DC sine signal 5 I0 RS485 DATA Reference mark signals I0 I0 RS 485 serial...

Страница 135: ...aerial connector and the wire to be connected Pinout Pin description Installation See section 8 5 12 CONNECTING THE 24 V DC FROM AN AUXILIARY POWER SUPPLY Connector data Nr of poles 2 90 270 Gap mm 5...

Страница 136: ...on is made by using two plates joining the terminals of the drive with the respective terminals of the adjoining unit which are found behind the lid See the figure F H3 74 A17 terminals Cover opening...

Страница 137: ...COS III communication and voltage DC BUS is enabled Error status Internal code error Miniboot error non DSP version axis 2 configured axis 2 not configured axis 1 configured axis 2 configured axis 2 n...

Страница 138: ...3 DRIVES Drives 138 Ref 2003 QC PDS HARDWARE...

Страница 139: ...function Hence we refer to MAINS FILTERS MAIN FILTER 42A A MAIN FILTER 75A A MAIN FILTER 275A CHOKES CHOKE RPS 45 CHOKE RPS 160 EXTERNAL BRAKING RESISTORS ER TH 18 with thermostat ER TH 18 FAN with t...

Страница 140: ...ned standard and at the same time make it immune to transient over voltage like bursts or voltage pulses 4 1 1 Outside appearance 4 1 2 Technical data F H4 1 Mains filters Outside appearance MAIN FILT...

Страница 141: ...the procedure that must be followed to properly install mains filters Chapter 11 DIMENSIONS of this manual shows the dimensions T H4 3 Selecting the main filter according to the installed power suppl...

Страница 142: ...supply cannot be longer than 2 m Alongside the power supply connect the power terminals U1 U V1 V W1 W on the A19 X11 connector of the QC RPS and on the side of the contactor connect the KM1 to the t...

Страница 143: ...ng torque 8 N m 3 cable feedthroughs 45 mm Fans T1 T2 T3 Mains input phases to the CHOKE U1 V1 W1 CHOKE output phases to the power supply 6x flip covers Dowel pin M10 Tightening torque 10 20 N m 4x ey...

Страница 144: ...228 hp Smin of conductor 1x150 mm or 2x70 mm per phase Power output Terminals U1 V1 W1 Line voltage 3 V AC 400 1 10 to 480 1 10 Line frequency 48 62 Hz Nominal current 245 A Maximum current 275 A Rat...

Страница 145: ...on 11 9 CHOKES T H4 6 Selecting the CHOKE according to the installed regenerative power supply POWER SUPPLY CHOKE QC RPS 030 F CHOKE RPS 45 QC RPS 160 CHOKE RPS 160 MANDATORY A CHOKE must always be in...

Страница 146: ...ith QC PS non regenerative power supplies They have an internal thermostat and come with a single phase 220 V AC cooling fan MANDATORY QC PS power supplies do not come with a in internal braking resis...

Страница 147: ...WITH INTERNAL THERMOSTAT ER TH 18 1800 ER TH 18 2200 Resistance 18 18 Tolerance 5 5 RMS power 1 3 kW 2 0 kW Energy absorbed in 5 overloaded 55 kJ 83 kJ Operating ambient temperature 0 C 45 C 32 F 113...

Страница 148: ...CONNECTING THE EXTERNAL BRAKING RESISTOR S TO NON REGENERATIVE POWER SUPPLIES Chapter 11 DIMENSIONS of this manual shows the dimensions WARNING When connecting an external Ballast resistor make sure t...

Страница 149: ...nical characteristics are F H4 6 External thermostat Outside appearance THERMOSTAT RESISTOR MODEL Internal ER TH 18 1800 ER TH 18 2200 ER TH 18 1000 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN External ER...

Страница 150: ...it 4 5 2 Technical data size width references 1 78 mm QC CM 75 F H4 7 QC CM 75 Outside appearance A17 Under cover DC BUS terminals Characteristics plate Version model label M5x8 screws Connection for...

Страница 151: ...ended to have it located at one end FAGOR supplies each module with two plates for connecting the DC BUS to the A17 terminals See section 8 4 1 PLATE CONNECTION IN THE POWER DC BUS to carry out a prop...

Страница 152: ...of the QC RPS regenerative main power supplies as well as those of the QC DR modular drives and the QC BPM 100 bus protection module if applicable connected to the DC BUS This voltage is supplied via...

Страница 153: ...connected in parallel on the same DC power bus using the under cover A17 terminals The auxiliary power supply must only be connected to the DC BUS when dynamic motor braking is required in the event...

Страница 154: ...cover 24 V DC 15 A output A18 24 V DC output D7 Non functional A17 DC BUS A17 Under cover DC BUS terminals Use this connector on A18 if the unit is installed at the far right end of the DC BUS Use thi...

Страница 155: ...C 15 A output A18 24 V DC output D7 Non functional A17 DC BUS A17 Under cover DC BUS terminals Use this connector on A18 if the unit is installed at the far right end of the DC BUS Use this connector...

Страница 156: ...e QC APS 15 and QC APS3 15 auxiliary power supplies supports a line voltage of up to 480 1 10 V AC T H4 13 External auxiliary power supplies Environmental conditions and mechanical specifications Mode...

Страница 157: ...pplies 4 Ref 2003 157 QC PDS HARDWARE 4 6 3 Connectors Distribution QC APS 15 NOTE All the connectors of the unit are polarized and they can only be connected in one position to avoid any improper con...

Страница 158: ...Auxiliary modules 4 AUXILIARY MODULES External Auxiliary Power Supplies 174 Ref 2003 158 QC PDS HARDWARE QC APS3 15 F H4 12 QC APS3 15 Connector layout top view A18 A17 A20 X33...

Страница 159: ...r system The following table shows the main data of the aerial connector and the wire to be connected Pinout The pinout is printed on the connector as L1 L2 L3 FE Installation See section 8 5 9 CONNEC...

Страница 160: ...n 8 5 11 CONNECTING THE SOFT START ACTIVATION CIRCUIT NOTE Only available for the QC APS3 15 auxiliary power supply Connector data Nr of poles 2 Gap mm 2 5 Cross section S mm 0 5 Connection data Lengt...

Страница 161: ...ly two flat plates See the figure There are some cases in which the QC APS 15 power supply cannot be located in an end position of the DC BUS e g next to the QC CM 75 capacitor module In this case use...

Страница 162: ...tion use all four two flat and two stepped See the figure F H4 16 A17 terminal Attaching the DC BUS of the QC BPM 100 in the interior position QC BPM 100 QC APS3 15 QC RPS 030 FX QC DR X FX QC DR X X...

Страница 163: ...ire to be connected Installation QC APS 15 QC PS 045 The connection is made using two 2 5 mm conductors to connect respectively the 24V GND terminals of the QC APS 15 auxiliary power supply with the u...

Страница 164: ...ng two 2 5 mm conductors to connect respectively the 24V GND terminals of the QC APS3 15 auxiliary power supply with the under cover 24V GND terminals of the adjacent QC RPS F power supply See the fig...

Страница 165: ...It has exceeded 28 V DC and interrupts its operation D2 ON x x OVERCURRENT Over current at the 24 V DC power supply output The power supply has exceeded 15 A and its output voltage is less than 24 V D...

Страница 166: ...op is to be ensured Purpose To ensure a controlled stop of the motor due to mains failure because the energy may be dissipated while braking at the external braking resistors installed in the QC BPM 1...

Страница 167: ...l label A17 Under cover DC BUS terminals Access lid for DC BUS with bottom pivot hinge Opening and closing click tool M5x8 screws Connection for the PE Protective Earth wire PE Protective Earth Tighte...

Страница 168: ...ty 410 F 900 V DC Max voltage at DR OK contact 125 V AC 150 V DC Max current at DR OK contact 1 A Approximate mass in kg lb 3 4 7 5 Operating ambient temperature 0 C 45 C 32 F 113 F Storage temperatur...

Страница 169: ...2003 169 QC PDS HARDWARE 4 7 4 Connectors Distribution NOTE All the connectors of the unit are polarized and they can only be connected in one position so as to avoid any improper connections F H4 22...

Страница 170: ...nd 7 mA Installation See section 8 6 10 CONNECTIONS FOR BASIC CONTROL SIGNALS Connector data Nr of poles 4 Gap mm 2 5 Maximum section permitted mm 0 5 Connection data Length to strip mm 8 Cross sectio...

Страница 171: ...THE QC BPM 100 D57 Status lights FAULT Top LED red There is an error BALLAST Middle LED amber Crowbar ON READY Bottom LED green Unit ready Connector data Nr of poles 6 Gap mm 7 62 Min max tightening...

Страница 172: ...the respective terminals of the adjoining unit which are found under the cover If the unit is found on one end of the DC BUS only use the two flat plates supplied as accessories In other position use...

Страница 173: ...main data of the aerial connector and the wire to be connected Pinout Pin description Installation Connector data Nr of poles 2 90 270 Gap mm 5 08 Min max tightening torque N m 0 4 0 5 Flat screwdriv...

Страница 174: ...4 AUXILIARY MODULES Auxiliary modules Ref 2003 174 QC PDS HARDWARE...

Страница 175: ...be moved Calculation of the necessary motor torque M The required total motor torque MT has two components The static torque MS to maintain the table at a constant speed or fixed in a position The ac...

Страница 176: ...rpm The machine will need a maximum speed rpm motor in a linear movement of the table Therefore the motor must have a maximum speed of Vmax is the maximum linear speed required by the table In the ch...

Страница 177: ...of each element is The resulting inertia values are in kg m The inertia of the motor JMOTOR is this data may be obtained from the characteristics table of the corresponding motor manual Verify that in...

Страница 178: ...e tool cycle are Calculation of the motor peak torque Mpeak The required maximum torque is the sum of the friction weight and acceleration torque For a given acceleration time we will need specific ac...

Страница 179: ...ons Maximum speed equal to or greater than calculated value in RPMmotor Stall torque equal to or greater than calculate continuous value Mcontinuous Motor inertia equal to or greater than inertia Jloa...

Страница 180: ...FKM42 45A 18 9 3 0 25 0 4 0 FKM42 60A 14 7 2 3 21 0 3 3 25 0 4 0 FKM43 20A 27 6 3 0 36 0 4 0 FKM43 30A 30 4 3 4 36 0 4 0 FKM43 40A 19 9 2 2 28 5 3 2 36 0 4 0 FKM44 20A 30 0 2 6 47 0 4 0 FKM44 30A 2 34...

Страница 181: ...FAGOR QC DR FD2 feed axis drives for the control of two non ventilated FKM A 0 servomotors one for each axis Drive peak torque in N m QC DR 07 07 QC DR 12 12 QC DR 21 21 QC DR 30 30 Mp Mp Mo Mp Mp Mo...

Страница 182: ...required by the load and the power required for the machine s accelerations and decelerations Power required by the load The power demanded from an asynchronous spindle motor in a turning or machining...

Страница 183: ...chining for lathe Cutting power V Cutting speed in m min Ks Relative cutting resistance in N mm d Cutting depth in mm L Length of the blade or feedrate per full turn in mm D Diameter of the part machi...

Страница 184: ...calculated in the following way F H5 5 Drilling Required power M Drilling load torque in N cm n Spindle turning speed in rpm D Hole diameter in mm f Feedrate in mm min d Mechanical efficiency varies f...

Страница 185: ...acceleration and deceleration process of the machine spindle Acceleration limited by time Different acceleration ramps based on the speed reached F H5 7 Frictional load Required power Friction coeffic...

Страница 186: ...F H5 10 Acceleration and choke limit T H5 7 Acceleration and choke limit Method Acceleration and choke limit Control Progressive linear acceleration avoiding abrupt variations of transmitted torque C...

Страница 187: ...t effective torque TR of the equation must be within the S1 dimension given for the drive torque Calculations 1 When the speed ranges from 0 to 1 500 rpm 2 When the speed ranges from 0 to 6 000 rpm PN...

Страница 188: ...210 0 22 0 33 0 QC DR 120 F 4 8 FM7 B120 E01 E02 114 6 176 6 12 0 18 5 QC DR 055 F 4 QC DR 080 F 8 FM7 B170 E01 E02 162 3 238 7 17 0 25 0 QC DR 080 F 4 QC DR 120 F 8 FM7 A300 E01 191 0 286 0 30 0 45...

Страница 189: ...Rated power Spindle drive fc Mn S1 S6 40 Pn S1 S6 40 Reference N m kW kHz FM7 A037 S5C A 23 3 34 7 3 7 5 5 QC DR 030 F 4 8 FM7 A055 S5C A 34 7 48 5 5 5 7 7 QC DR 030 F 4 8 FM7 A075 S5C A 47 7 69 5 7 5...

Страница 190: ...he application rpm nN Motor rated speed rpm Pa Pcal 1 17 n nN Axis power kW Mechanical power Axes Pcal n nN Pa kW rpm rpm kW GROUP I From 0 to 2 kW Synchronous 1 2 3 Sum of GROUP I ki GROUP II From 2...

Страница 191: ...itching frequencies FKM SYNCHRONOUS MOTORS Peak power P S3 5 P S3 5 kW GROUP I From 0 kW to 2 kW synchronous 1 2 Sum of GROUP I ki 3 GROUP II From 2 0 kW to 8 5 kW synchronous 1 2 Sum of GROUP II kii...

Страница 192: ...C DR 055 90 27 4 FM7 B120 12 0 18 5 91 0 90 4 20 5 QC DR 055 90 22 7 FM7 A185 18 5 26 0 91 8 91 5 28 4 QC DR 080 90 31 6 FM7 A220 22 0 33 0 89 2 88 1 37 5 QC DR 120 90 41 6 FM7 B170 17 0 25 0 89 1 87...

Страница 193: ...PINDLE MOTORS E03 Maximum power consumed by the main power supply kW ASYNCHRONOUS Asynchronous for spindle Pm 1 2 POWER SUM kW 2 Pm Required power obtained for the asynchronous spindle drive in S6 40...

Страница 194: ...or asynchronous spindle motor Drive Pm S1 S6 40 S1 S6 40 kW kW FM7 D075 7 5 11 0 86 5 84 6 12 7 QC DR 040 90 14 1 FM7 D110 11 0 15 5 90 2 89 2 17 4 QC DR 055 90 19 3 FM7 D185 18 5 26 0 91 8 91 5 28 4...

Страница 195: ...wer depending on the S1 duty cycle at the DC BUS Main power supply in kW Reference NON REGENERATIVE POWER SUPPLIES If A 25 QC PS 025 If 25 A 45 QC PS 045 If A 45 Refer to note below REGULATED REGENERA...

Страница 196: ...ding on the S6 40 duty Main power supply REGULATED REGENERATIVE POWER SUPPLIES B 39 QC RPS 030 F If 39 B 175 QC RPS 160 If B 175 Refer to note below If the required peak power calculated B value excee...

Страница 197: ...of all the asynchronous spindle motors of the system whose value is the result of applying the expression Pn 1 4 Pmax for each of them and then adding them all Pmax will be the motor s maximum braking...

Страница 198: ...r and mechanics with regard to the rotation axis in kg m n Turning speed of the motor when the braking starts in rpm Wmi Energy of each braking during a cycle of time T in Ws Wp Potential energy lost...

Страница 199: ...ing transformers and they only require a voltage adaptation we recomment to install auto transformers instead of isolating transformation Certain mandatory protection devices must be added to the line...

Страница 200: ...QC PDS system with QC PS 045 F H6 3 QC PDS system with QC RPS F 0 1 0 1 0 1 0 1 Correct installation Incorrect installation It is not required that the KM1 power contactor be installed when installing...

Страница 201: ...contactor and a CHOKE RPS for the QC RPS When installing take not of the positions they occupy in the diagram in figure F H6 3 MANDATORY ALWAYS install the main filter in the position indicated in pre...

Страница 202: ...lists several fuses made by different manufacturers that may be used as a reference MANDATORY It is the machine manufacture s responsibility to install the appropriate protection fuses Keep in mind th...

Страница 203: ...on i T H6 3 Semi conductor fuses according to UL 248 to be installed in the mains line according to the QC PDS model Nominal voltage in AC UN 500 V AC High cut off power 100 kA QC PS 025 QC PS 045 Min...

Страница 204: ...ify that the differential breaker to be installed is more immune and admits higher leak currents Distribute the machines connected to each line when several differential breakers are to be installed U...

Страница 205: ...of the working voltages is required MANDATORY When installing an isolating transformer the secondary must a have a star Y configuration with access to the mid point which must be connected to ground...

Страница 206: ...L1 L2 L3 terminals MAINS and the load QC PDS system power supply to L1 L2 L3 terminals LOAD Both terminals are printed on the front side of the label See their position within the system in section 1...

Страница 207: ...upply model installed in the system For information regarding the technical data of the mains filters see section 4 1 MAINS FILTERS Also refer to its dimensions in section 11 8 MAINS FILTERS T H6 4 Se...

Страница 208: ...power supplies the power cable between main power supply and the CHOKE is a MPC 4x multi pole cable connecting one conductor per phase The cable shield must be grounded on both the CHOKE side and the...

Страница 209: ...HE EQUIPMENT TO A MINIMUM HEIGHT WITH A HOIST BY HITCHING THE SLINGS WITH A HOOK THROUGH THE FOUR EYEBOLTS OF THE UPPER VERTICES 5 REST THE EQUIPMENT ONTO A STABLE AND SAFE PLACE MAKE SURE NO OTHER PE...

Страница 210: ...U1 V1 W1 FOR POWER OUTPUT TO THE QC RPS 160 XX POWER SUPPLY TOP VIEW QC RPS 160 XX U1 U V1 V W1 W USE 6x TERMINALS FOR M10 DOWEL PIN NOT SUPPLIED BY FAGOR USE 6x TERMINALS FOR M10 DOWEL PIN NOT SUPPL...

Страница 211: ...dimensions in section 11 9 CHOKES F H6 8 CHOKE RPS 160 Orienting the chassis support F H6 9 CHOKE RPS 160 Chassis to ground protection T H6 5 Selecting the CHOKE POWER SUPPLY CHOKES QC PS 025 Not app...

Страница 212: ...is point through ground protection conductors This type of mains admits loads between one or several phases and the neuter There are three sub types of TN diagrams depending on the relative position o...

Страница 213: ...he QC PDS system with a TT type distribution diagram F H6 11 TT type distribution diagrams The QC PDS system is designed to support phase chassis voltages under 300 V AC It must be ensured that there...

Страница 214: ...of the operating differential current assigned Otherwise its use is not necessary See figure F H6 12 for properly installing the QC PDS system with a IT type distribution diagram 6 8 Mains connection...

Страница 215: ...face cables or the Ethernet SERCOS III interface cables which may exceed this length MANDATORY The dielectric insulation of the cable must be enough to withstand the test voltage at a minimum of 2 000...

Страница 216: ...9 mm MPC 4x35 M 28 6 mm MPC 4x6 M 14 5 mm MPC 4x50 M 33 4 mm MPC 4x10 M 17 5 mm MPC 4x70 M 42 5 mm MPC 4xS S cross sectional area M Length in m e approx Approximate outside diameter of the cable T H7...

Страница 217: ...nstallation The mains connection cable is supplied without end connectors or terminals and only upon request Therefore before connecting the power supply the A19 or A19 X11 depending on the installed...

Страница 218: ...ole power cables Outside diameter for a brakeless motor for a motor with a brake Reference e approx Reference e approx MPC 4x1 5 M 9 1 mm MPC 4x1 5 2x1 M 12 5 mm MPC 4x2 5 M 10 6 mm MPC 4x2 5 2x1 M 13...

Страница 219: ...igh Specifically for cable carrying chains with a minimum bending radius for dynamic 7 5x e conditions up to 16 mm and 10x e from 25 mm and static conditions 4x e Covering PUR Polyurethane resistant t...

Страница 220: ...side diameter Reference e approx Reference e approx MPC 1x95 M 22 0 mm MPC 1x150 M 25 8 mm MPC 1x120 M 23 6 mm MPC 1xS S cross sectional area M Length in m e approx Approximate outside diameter of the...

Страница 221: ...in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating voltage 30 V UL CSA Nominal voltage 30 V AC EN 50395 Approved UL AWM 80 C 30 V Approved...

Страница 222: ...se 5x e 42 5 mm Covering PUR Polyurethane resistant to chemical agents used in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 80 C 40 F 176 F Operating voltage 30 V...

Страница 223: ...42 5 mm Covering PUR Polyurethane resistant to chemical agents used in machine tools Permissible temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 80 C 40 F 176 F Operating voltage 30 V UL CSA...

Страница 224: ...Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating voltage 30 V UL CSA Nominal voltage 35 V AC EN 50395 Approved UL AWM 80 C 300 V Approved CSA AWM 75 C 300 V FT1 F H7 4 Diagram of the Q...

Страница 225: ...used to establish the connection between an external absolute feedback device FAGOR absolute encoder using sinusoidal signals 1 Vpp and a E21B connector of a QC DR F single drive is supplied by FAGOR...

Страница 226: ...6 3 SERCOS III CONNECTIONS 7 5 2 QC FBC X cable SERCOS III connection cable between a QC RPS F main regenerative power supply and the QUERCUS CNC or between a single or dual QC DR F drive and the QUE...

Страница 227: ...C FBC FLEX cable are supplied upon request with connectors on their ends Reference QC FBC FLEX e approx 6 3 6 7 mm Available lengths 10 15 20 25 30 35 50 60 75 and 100 m Type SERCOS III Type C shielde...

Страница 228: ...ptical fiber line does not exceed connection lengths of 40 m and operates under static conditions idle use an SFO optical fiber cable with a polymer core The useful life span of a SFO cable cannot be...

Страница 229: ...V FLEX optical fiber cable with a glass core Characteristics Reference SFO V FLEX Available lengths 40 50 60 75 and 100 m Flexibility The minimum bending radius will be 60 mm in dynamic conditions and...

Страница 230: ...ANDATORY note below 8 6 4 3 2 5 P i n O v e r a l l s h i e l d M e t a l l i c s h i e l d c o n n e c t e d t o C H A S S I S p i n o n l y a t t h e Q C m o d u l e S u b D F 2 5 f r o n t v i e w...

Страница 231: ...nly qualified personnel who know and understand the contents of this manual and all the other documentation related to this product and have been properly trained on aspects of safety in the recogniti...

Страница 232: ...n degree is IP 54 or greater Note that the start button the E stop button and other elements may be installed outside the electrical cabinet enclosure The units must be installed vertically Access to...

Страница 233: ...with QC PS 025 power supply Fixtures inside the electrical cabinet 373 39 39 78 QC PS 025 15 R3 05 MAIN FILTER 42A A QC PS 025 QC DR X FX QC DR X X FD2 3 N m M5 RECOMMENDED WASHER DIN 125 M5 39 QC DR...

Страница 234: ...ECOMMENDED WASHER DIN 125 M6 B INSTALl THE MAIN FILTER 75A A NEXT TO THE POWER SUPPLY A B 7 5 10 10 15 R3 15 QC APS 15 Dimensions mm 1 in 25 4 mm 373 39 78 39 QC DR X FX QC DR X FX QC DR X X FD2 39 39...

Страница 235: ...PPLY QC APS3 15 Dimensions mm 1 in 25 4 mm 3 N m M5 RECOMMENDED WASHER DIN 125 M5 3 N m M5 RECOMMENDED WASHER DIN 125 M5 R3 25 5 7 1 R6 9 19 5 R3 7 9 19 5 M5 3 N m RECOMMENDED WASHER DIN 125 M5 RECOMM...

Страница 236: ...COMENDADA DIN 125 M5 3 N m M5 24 N m 390 122 QC DR 275 FX B M10 78 M10 117 24 N m B 7 9 RECOMMENDED WASHER DIN 125 M5 B M5 3 N m A R3 A A 8x R5 3 R5 CHOKE RPS 160 QC RPS 160 FX QC DR 275 FX INSTALL TH...

Страница 237: ...h modules the module and the adjacent module as shown in the figure NOTE ONLY available for size 0 modules width 39 mm MANDATORY ALWAYS use the clamp provided as an accessory for size 0 modules F H8 6...

Страница 238: ...spindle S6 40 crest mean QC RPS 030 F 420 W 570 315 W QC RPS 160 1860 W 2100 1200 W Auxiliary modules power dissipated at maximum load QC APS 15 63 W QC APS3 15 63 W QC CM 75 0 W QC BPM 100 5 W ER TH...

Страница 239: ...n and is meant to work inside an electrical cabinet according to category C3 and is IEC 61800 3 compliant note MANDATORY The installation that includes this product may need a harmonic suppressing fil...

Страница 240: ...es and motor cables On shielded cables the unshielded portion of the cable used to connect them to the connectors must be as short as possible in order to reduce radiated emissions MANDATORY Installat...

Страница 241: ...a ground bar GP 2 See figure F H8 7 C F H8 7 A Shorten the shielded cables as possible when the connectors are not shielded B Connection of the motor power cable shield to a connection bar that is con...

Страница 242: ...QC PDS system as far away as possible from air inputs and outputs Carry out periodic maintenance on air filters Use the following suggestions to minimize the maintenance of this type of cooling syste...

Страница 243: ...itation cables of the inductive components and the signal cables must not run in the same channel especially when not using shielded cables for these signals A typical scenario is when using inductive...

Страница 244: ...ectrical cabinet See chapter 11 DIMENSIONS which specifies all required values Unpack the motors power supplies drives bus protection module if applicable capacitor module if applicable auxiliary modu...

Страница 245: ...l regenerative then Mount the CHOKE Select the CHOKE that corresponds to the installed regenerative power supply See table T H4 6 Install the CHOKE in any position and inside the electrical cabinet ex...

Страница 246: ...s found on the lower side of the auxiliary power supply to the A17 terminals of the main power supply and so on with all the under cover A17 terminals of the DC BUS of the adjacent drives Connect the...

Страница 247: ...nection of braking resistors Only for QC PS non regenerative power supplies and for the QC BPM 100 module E21A Motor feedback For single drives with SERCOS III interface E21 Motor feedback Only for th...

Страница 248: ...in power supplies Connection to the central point of the protective earth For each of the chassis of the units that make up the entire QC PDS system Electrical precautions MANDATORY For protection aga...

Страница 249: ...ion is indicated on the cover of the DC BUS Make sure that the DC BUS voltage is lower than 60 V DC This warning is indicated on the front of the unit near the DC BUS cover under the heading CAUTION R...

Страница 250: ...ak The green indicator DC BUS ON being turned OFF does not mean that the power bus may be handled or manipulated The discharge time depends on the number of elements connected and it is about 10 minut...

Страница 251: ...e power supply and the drive F H8 11 A17 terminal Connection of the power DC BUS between modules size 0 consecutively or in intermediate positions 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5 mm 2 5...

Страница 252: ...ould be created for the same system that do not share the DC BUS between both groups despite being part of the same SERCOS bus WARNING Never make a parallel connection between the power DC BUS of seve...

Страница 253: ...ON Electrical connections 8 Ref 2003 253 QC PDS HARDWARE 8 5 Electrical connections Read item ELECTRICAL PRECAUTIONS and run the cables with the connectors provided as accessories before performing th...

Страница 254: ...cable shield is connected to the protective earth at both ends via the GP 1 protective earth bar Be sure to strip the power cable to expose the shield at both ends Use metal clamps to make these GP 1...

Страница 255: ...pole cable shield is connected to the protective earth only on the CHOKE side via the chassis support Be sure to strip the single pole power cables and leave the shield exposed only on the CHOKE side...

Страница 256: ...arth PE is made via any of the screws of the protective earth PE on the vertical plates next to the A19 connector found on the upper part of the power supplies and for the MAINS FILTER via its earth s...

Страница 257: ...voltage of 460 V AC rms Therefore use wires with a minimum section of 1 mm For further details on this installation see chapter 6 POWER LINE CONNECTION of this manual F H8 15 QC RPS Connector X60 Conn...

Страница 258: ...See connection diagrams in ANNEXES See figure F H8 16 Power connection between a brakeless feed axis servomotor and a single drive size 1 U V W P E 3 M c h a s s i s W V U X 1 1 A G P 1 M 5 1 2 4 5 6...

Страница 259: ...figure F H8 17 Power connection between a brakeless feed axis servomotor and a single drive size 3 U V W P E 3 M c h a s s i s W 1 W V 1 V U 1 U A 1 9 X 1 1 G P 1 M 6 MC 20 6 PE PE QC DR F SIZE 3 BRA...

Страница 260: ...h at both cable ends On the drive side via the GP 1 protective earth bar Be sure to strip the power cables to expose the shield at both ends Use a metal clamp complete the connection to the GP 1 on th...

Страница 261: ...to the U phase of servomotor A Perform the same procedure with terminals V V and W to W In the same way proceed with connector X11B for servomotor B Refer to the connectors X11A and X11B in chapter 3...

Страница 262: ...NEXES See figure NOTE No spindle motor in the FAGOR catalog comes with a brake F H8 19 Power connection of the spindle motor to the single drive size 1 P E 3 M c h a s s i s W V U X 1 1 A U U V W U U...

Страница 263: ...EXES See figure F H8 20 Power connection of the spindle motor to the single drive size 3 P E 3 M c h a s s i s W 1 W U 1 U A 1 9 X 1 1 U U V W U U V 1 V G P 1 M 6 PE QC DR F SIZE 3 A19 X11 QC DR 080 F...

Страница 264: ...p the power cable to expose the shield at both ends Use a metal clamp complete this connection to the chassis support on the drive side See figures F H8 21 Power connection threaded bolts of the spind...

Страница 265: ...sis support and chassis to the protective earth PE shield shield shield Terminals not supplied by FAGOR MPC 1x150 70 t MPC 1x150 MPC 1x150 M8 M8 M10 M10 M10 chassis support 5 5 PE 35 t PE QC DR 275 WA...

Страница 266: ...0 V DC of the 24 V DC power supply is connected to the protective earth PE X12 terminal 0 V DC Be sure to strip the power cable to expose the shield at both ends Use a metal clamp complete the connect...

Страница 267: ...V DC voltage to activate the holding brake of the servomotor must always be supplied from an external regulated power supply and NEVER from the 24 V DC auxiliary power supply The electrical specifica...

Страница 268: ...tive earth PE cable from each module to the central ground point for the machine MANDATORY In order to ensure compliance with the European Directive on Electromagnetic Compatibility 2014 30 EU it is a...

Страница 269: ...tor of the QC RPS 160 SN0 regenerative power supply and the X1 connector of the QC DR 275 SS2 drive to establish the communication between both equipment units via the internal bus NOTE Only available...

Страница 270: ...ction 4 3 EXTERNAL BRAKING RESISTORS for details on the available external braking resistors ALWAYS remember that at least one must be installed Connection diagram INFORMATION Please note that the res...

Страница 271: ...ing resistor with internal thermostat and with no fan INTERNAL THERMOSTAT Tk Tk PLC INPUT 24 V DC 160 C R R Braking resistor connection terminals Tk connection terminals of the internal thermostat Alw...

Страница 272: ...r with external thermostat and with no fan EXTERNAL THERMOSTAT Tk Tk PLC INPUT 24 V DC 200 C R R Connection terminals on the external braking resistor Always install it vertically R R Diagram Connect...

Страница 273: ...outlet of the single phase 50 60 Hz 220 240 V AC electrical cabinet Consumption 0 15 0 13 A 23 20 W Connection terminals on the external braking resistor Tk connection terminals of the internal thermo...

Страница 274: ...terminal labeled 24 V DC to an external 24 V power supply of the electrical cabinet and the PLC INPUT to a PLC input Important Remember to manage the chosen PLC input in the PLC program to generate an...

Страница 275: ...r three at most external resistors ER TH 18 1100 in parallel Chapter 4 AUXILIARY MODULES of this manual describes the technical characteristics of the resistor ER TH 18 1100 and of the external thermo...

Страница 276: ...ne of the two terminals of the thermostat to the 24 V DC of an external power supply in the electrical cabinet and the other to a PLC input Important Remember to manage the chosen PLC input in the PLC...

Страница 277: ...1 R1 connection terminals of the X56 connector of the QC BPM 100 bus protection module Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of the electrica...

Страница 278: ...s install the resistors vertically Diagram for 3 resistors in parallel with an external thermostat Connect according to the figure the terminal labeled 24 V DC to an external 24 V DC power supply of t...

Страница 279: ...ons of the location of the installed resistor remember that FAGOR lists external braking resistors with a fan in its catalog WARNING HEAT DANGER DO NOT TOUCH the surface of these resistors Remember th...

Страница 280: ...equipment Connect the three phases of the mains after the mains filter to the L1 L2 L3 terminals of the A20 input connector of the auxiliary power supply using conductors with a cross section of 1 mm...

Страница 281: ...e KM1 external power contactor control is established via the KAE4 relay connected to terminals B B on the X12 connector All information regarding the X12 connector can be found in section 2 2 REGENER...

Страница 282: ...the KA3 relay contact controlled by a PLC output For both it is possible to supply the 24 V DC to the internal windings of a relay via the Da Db terminals of the X33 connector thus enabling the soft...

Страница 283: ...eral auxiliary power supplies are installed NEVER CONNECT their under cover 24 V DC outputs A18 connector TOGETHER MANDATORY The 24 V DC integrated auxiliary power supply ensures that the voltage is m...

Страница 284: ...e QC APS3 15 auxiliary power supply with the under cover 24V GND terminals of the A18 connector of the adjacent QC RPS F power supply See figure All the information regarding the A18 connector is avai...

Страница 285: ...motor feedback connector to the E21A connector of the QC DR FD2 drive and the feedback cable between the feedback device connector of the MB motor and or the E21B connector of the QC DR FD2 drive See...

Страница 286: ...ed in the direct feedback connection see the manual corresponding to the encoder installed For dual drives For main non regenerative power supplies For main regenerative power supplies The connection...

Страница 287: ...l details relating to the Ethernet cable supplied by FAGOR and used for the SERCOS III connection see section 7 5 SERCOS III INTERFACE ETHERNET CABLES in this manual Interconnection Connect the module...

Страница 288: ...separate QC PDS systems each with their own power supply and a single QUERCUS CNC the same SERCOS III BUS must interconnect all the modules of both machine systems QUERCUS CNC B10 SERCOS III CONNECTI...

Страница 289: ...section 7 6 SERCOS II INTERFACE FIBER OPTICS in this manual Node identification Differentiate each module with the 16 position rotary switch NODE SELECT with sequential numbering starting from 1 If th...

Страница 290: ...the rotary switch 15 x QP13 Accordingly for defined ID 24 select the A position at the drive rotary switch NODE SELECT switch same as 9 and set QP13 1 NOTE For each device FAGOR supplies a optical fi...

Страница 291: ...MBd Via this data transfer each device can receive and transfer 8 IDNs SERCOS II identifiers or 16 words through the fast channel The communication speed selection between the regenerative power suppl...

Страница 292: ...ed selection Any change made to the communication speed is retained after the module has been turned off provided that the command to save parameters has been previously executed successfully If for a...

Страница 293: ...between the QC DR 275 SS2 drive X6 connector or the QC RPS 160 SN0 power supply X6 connector to the in cabinet FAGOR CNC 8065 central unit is made via the SERCOS IN OUT B32 SERCOS connector found on...

Страница 294: ...he QC DR 275 SS2 drive X6 connector or the QC RPS 160 SN0 power supply X6 connector to the integrated FAGOR CNC 8065 central unit is made via the SERCOS IN OUT B32 SERCOS connector found on the right...

Страница 295: ...connection between the QC DR X FX drive B10B B10A connectors or the QC RPS X FX power supply B10B B10A connectors to the in cabinet FAGOR QUERCUS CNC central unit is made via the B10 connector found o...

Страница 296: ...tween the QC DR X FX drive B10B B10A connectors or the QC RPS X FX power supply B10B B10A connectors to the integrated FAGOR CNC 8065 central unit is made via the B10 connector found on the back of th...

Страница 297: ...232 serial line connection QC RPS 160 SN0 power supplies See section X5 CONNECTOR RS 232 SERIAL LINE in chapter 2 and section 7 7 RS 232 SERIAL LINE CABLE of chapter 7 QC DR 275 SS2 single drives See...

Страница 298: ...tor can be found in chapter 2 POWER SUPPLIES MANDATORY ALWAYS make the connections using 0 5 mm cross sectional conductors using a 10 mm sleeveless ferrule Maximum length of the stripped end 8 mm or 0...

Страница 299: ...agrams in ANNEXES of chapter 10 CONNECTION DIAGRAMS All information regarding the X13 X13A and X13B connectors can be found in chapter 3 DRIVES MANDATORY ALWAYS make the connections using 0 5 mm cross...

Страница 300: ...regarding the X34 connector can be found in chapter 3 DRIVES NOTE Only available for QC DR 275 SS2 models MANDATORY ALWAYS make the connections using 0 5 mm cross sectional conductors using a 10 mm s...

Страница 301: ...sponding torque Electrical connections and cabling Connection of protection conductors Fuses value and type Ends of the cable conductors Properly installed cables and connectors Mechanical locks of th...

Страница 302: ...8 INSTALLATION Installation Ref 2003 302 QC PDS HARDWARE...

Страница 303: ...on how to meet the requirements of the machines Directive for SRP CS in a machine that uses safety functions of a drive Nomenclature SRP CS Safety Related Parts of Control Systems Defined by EN ISO 1...

Страница 304: ...rives in SRECS While the drive is not certified according to standard IEC EN 62061 it can be used to develop SRECS that comply with it since the QC DR drive is certified according to IEC 61508 and IEC...

Страница 305: ...UIREMENTS Channels of the safety functions STO has a 1oo2 architecture Cat 3 with a dual channel with feedback Safe Torque Off STO Input of the first channel Pins 1 and 2 of X13A and X13B only in dual...

Страница 306: ...ue Off input channel 1 2 STOGND1 0 V reference Safe Torque Off channel 1 3 STO2 Safe Torque Off input channel 2 4 STOGND2 0 V reference Safe Torque Off channel 2 5 STOFBa Output for STO B axis diagnos...

Страница 307: ...because the safety functions do not reset STO remains active and the motor does not move In emergency stop button EXAMPLE 1 and EXAMPLE 2 The feedback from STO is in series with the reset button To re...

Страница 308: ...Functional safety 9 FUNCTIONAL SAFETY Fault Detection and Reaction 308 320 Ref 2003 QC PDS HARDWARE Other monitoring See in 9 6 RESIDUAL RISKS FAILURES IN THE HOLDING BRAKE...

Страница 309: ...d Input in the FAGOR PLC that will activate SPENA and in this way all the motors will be stopped by the CNC Depending on whether the door is closed or not the tool could be retract or even move it to...

Страница 310: ...QC DR drive STO safety function according to standard ISO 13849 1 NOTE The examples do not take into account the holding brake control by the external safety controller F H9 2 Emergency stop with STO...

Страница 311: ...stop with SS1 t Cat 3 PL d SIL 2 Option 2 A1 A2 S21 S22 S11 S12 37 S33 S34 14 38 13 1 2 3 4 5 6 1 2 3 4 5 6 48 47 to PLC INPUT to deactivate SPENA EXTERNAL SAFETY CONTROLLER Cat 3 PL d STO1 STO1 STO2...

Страница 312: ...9 5 Electrical Precautions Safety functions The overall system See the precautions to keep in mind regarding the design and installation in the section SAFETY CONDITIONS in this manual DANGER The acti...

Страница 313: ...hasn t the Safe Brake Control SBC safety function STO while the motor is moving Demanding STO while the motor is moving causes the motor to stop only by friction A risk analysis of the machine will de...

Страница 314: ...measures against Common Cause Failure 70 Category 3 1 See MISSION TIMES in 9 11 MAINTENANCE REPAIR AND ANALYSIS OF HAZARDOUS EVENTS T H9 2 Calculation data according to IEC 61508 and IEC 61800 5 2 TM...

Страница 315: ...t the danger condition takes place e g door opened to the instant the machine safety function is executed e g machine stopped This time will depend on the design of the machine s safety control circui...

Страница 316: ...tection of wiring dangerous malfunctions All dangerous faults to be considered in the wiring of both channels of the safety function are detected Exclusion of wiring dangerous malfunctions Bear in min...

Страница 317: ...function that each channel executes the function separately Test the feedback for each channel of each safety function Measure the response times of the safety functions of the machine See section RES...

Страница 318: ...ts of the circuit and show the probability of failure This does not guarantee the mission time of a particular product It is impossible to know the instant when a component is going to fail Only the p...

Страница 319: ...osal 9 QC PDS HARDWARE Ref 2003 319 9 12 Decommission and Disposal There are no specific requirements for the safety related part See the requirements for the whole unit in SHIPPING CONDITIONS STORAGE...

Страница 320: ...C PDS HARDWARE 9 13 Electrical Safety Environmental Conditions and EMC See the following sections of this manual SAFETY CONDITIONS PERSONNEL QUALIFICATION 1 6 AMBIENT AND OPERATING CONDITIONS 1 7 ELEC...

Страница 321: ...ion diagram for the QC RPS F power supply SAFETY EMERGENCY STOP FAGOR QUERCUS CNC QC APS3 15 QC RPS F 2x QC DR FS2 1x QC DR FD2 DANGER Be aware that to comply with the European Machinery Directive it...

Страница 322: ...Connection diagrams 10 CONNECTION DIAGRAMS 322 Ref 2003 QC PDS HARDWARE 322 This page intentionally left blank...

Страница 323: ...stem auxiliary modules and other elements such as cables and connectors INFORMATION Be aware that the room required for the top and bottom connectors of the units may even be up to 50 mm i NOTE The us...

Страница 324: ...ARE 11 1 Non Regenerative Main Power Supplies QC PS 025 F H11 1 Non regenerative QC PS 025 main power supply Dimensions 39 373 388 279 3 78 391 3 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 i...

Страница 325: ...003 325 QC PDS HARDWARE QC PS 045 F H11 2 Non regenerative QC PS 045 main power supply Dimensions 39 373 388 279 3 400 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm Note Bear also...

Страница 326: ...11 2 Regenerative Main Power Supplies QC RPS 030 FN0 F H11 3 Regenerative QC RPS 030 FN0 main power supply Dimensions 397 39 39 39 156 265 5 373 388 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm...

Страница 327: ...7 QC PDS HARDWARE QC RPS 030 FF2 F H11 4 Regenerative QC RPS 030 FF2 main power supply Dimensions 39 39 39 156 265 5 373 397 388 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note Be...

Страница 328: ...QC PDS HARDWARE QC RPS 160 FN0 F H11 5 Regenerative QC RPS 160 FN0 main power supply Dimensions 491 392 5 78 78 78 117 373 390 265 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm No...

Страница 329: ...C PDS HARDWARE QC RPS 160 FF2 F H11 6 Regenerative QC RPS 160 FF2 main power supply Dimensions 491 392 5 78 78 78 117 373 390 265 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note...

Страница 330: ...3 QC PDS HARDWARE QC RPS 160 SN0 F H11 7 Regenerative QC RPS 160 SN0 main power supply Dimensions 491 392 5 78 78 78 117 373 390 273 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Not...

Страница 331: ...E 11 3 Single Drives QC DR 007 FS1 QC DR 012 FS1 F H11 8 Single drives motor feedback QC DR 007 FS1 QC DR 012 FS1 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in...

Страница 332: ...RE QC DR 007 FS2 QC DR 012 FS2 F H11 9 Single drives motor feedback and direct feedback QC DR 007 FS2 QC DR 012 FS2 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Страница 333: ...S HARDWARE QC DR 021 FS1 QC DR 030 FS1 F H11 10 Single drives motor feedback QC DR 021 FS1 QC DR 030 FS1 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm...

Страница 334: ...RE QC DR 021 FS2 QC DR 030 FS2 F H11 11 Single drives motor feedback and direct feedback QC DR 021 FS2 QC DR 030 FS2 Dimensions 388 373 39 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Страница 335: ...S HARDWARE QC DR 040 FS1 QC DR 055 FS1 F H11 12 Single drives motor feedback QC DR 040 FS1 QC DR 055 FS1 Dimensions 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1 in 25 4 mm...

Страница 336: ...RE QC DR 040 FS2 QC DR 055 FS2 F H11 13 Single drives motor feedback and direct feedback QC DR 040 FS2 QC DR 055 FS2 Dimensions 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Dimensions in mm 1...

Страница 337: ...WARE QC DR 080 FS1 QC DR 120 FS1 F H11 14 Single drives motor feedback QC DR 080 FS1 QC DR 120 FS1 Dimensions 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25...

Страница 338: ...DR 080 FS2 QC DR 120 FS2 F H11 15 Single drives motor feedback and direct feedback QC DR 080 FS2 QC DR 120 FS2 Dimensions 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in...

Страница 339: ...QC PDS HARDWARE QC DR 275 FS1 F H11 16 Single drive motor feedback QC DR 275 FS1 Dimensions 491 392 5 78 78 78 117 373 390 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4 mm Note B...

Страница 340: ...HARDWARE QC DR 275 FS2 F H11 17 Single drive motor feedback and direct feedback QC DR 275 FS2 Dimensions 491 392 5 78 78 78 117 373 390 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25...

Страница 341: ...ARDWARE QC DR 275 SS2 F H11 18 Single drive motor feedback and direct feedback QC DR 275 SS2 Dimensions 491 392 5 78 78 78 117 373 390 273 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4...

Страница 342: ...11 4 Dual Drives QC DR 07 07 FD2 QC DR 12 12 FD2 F H11 19 Dual drives motor feedback QC DR 07 07 FD2 QC DR 12 12 FD2 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm...

Страница 343: ...ARDWARE QC DR 21 21 FD2 QC DR 30 30 FD2 F H11 20 Dual drives motor feedback QC DR 21 21 FD2 QC DR 30 30 FD2 Dimensions 388 373 39 78 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Dimensions in mm 1 in 25 4...

Страница 344: ...PDS HARDWARE 11 5 Auxiliary Power Supplies QC APS 15 F H11 21 QC APS 15 24 V DC auxiliary power supply Dimensions 373 388 39 265 5 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Dimensions in mm 1 in 25 4 mm...

Страница 345: ...HARDWARE QC APS3 15 F H11 22 QC APS3 15 24 V DC auxiliary power supply with a soft start and snubber Dimensions 373 388 39 278 7 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Dimensions in mm 1 in 25 4 mm...

Страница 346: ...3 QC PDS HARDWARE 11 6 Bus Protection Module QC BPM 100 F H11 23 Bus protection module QC BPM 100 Dimensions 373 388 278 7 39 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Note Bear also in mind the cables...

Страница 347: ...2003 347 QC PDS HARDWARE 11 7 Capacitor Module QC CM 75 F H11 24 QC CM 75 capacitor module Dimensions 373 39 388 78 266 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Note Bear also in mind the cables Dimensions...

Страница 348: ...ILTER A Dimensions 270 240 19 19 135 60 255 80 M6 M6 330 85 300 314 45 M5 70 M6 15 15 260 235 210 240 300 42 41 15 6 11 60 60 392 6 12 116 PE M10 20 20 MAIN FILTER 42A A MAIN FILTER 75A A MAIN FILTER...

Страница 349: ...26 CHOKES Dimensions T1 T2 T3 U1 V1 W1 B C D G F E A 320 386 4 R12 5 110 110 110 455 435 R5 R5 3 4 5 420 16x19 6 31 CHOKE Units A B C D E F G RPS 45 mm 330 175 136 150 8 15 228 in 12 99 6 88 5 35 5 9...

Страница 350: ...Dimensions 11 354 350 Ref 2003 QC PDS HARDWARE CHOKE RPS 160 Packaging F H11 27 CHOKE RPS 160 Packaging Dimensions 594 506 494 72 75 75 300 Dimensions in mm 1 in 25 4 mm...

Страница 351: ...rs with External Thermostat ER TH 18 1100 F H11 28 External Ballast resistors with external thermostat Dimensions ER TH 18 1100 in 12 59 9 44 11 81 mm 320 240 300 With external thermostat Units L In l...

Страница 352: ...0 F H11 29 External Ballast resistors with internal thermostat Dimensions ER TH 18 2200 plg 7 48 2 63 14 96 4 21 4 40 11 81 mm 190 67 380 177 182 300 ER TH 18 1800 plg 4 72 1 57 14 96 4 21 4 40 11 81...

Страница 353: ...1 L3 4x With external thermostat ER TH 18 1100 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN With external thermostat ER TH 18 1100 FAN ER TH 18 1500 FAN ER TH 18 2000 FAN Units mm in mm in mm in Units mm i...

Страница 354: ...Dimensions 11 354 354 Ref 2003 QC PDS HARDWARE 11 13 External Thermostat F H11 31 External thermostat Dimensions Dimensions in mm 1 in 25 4 mm...

Страница 355: ...F QC DR 120 F QC DR 275 F QC DR 275 SS2 Dual drives QC DR 07 07 FD2 QC DR 12 12 FD2 QC DR 21 21 FD2 QC DR 30 30 FD2 Auxiliary equipment and accessory modules Auxiliary power supplies QC APS 15 QC APS...

Страница 356: ...ncoder 2500 ppt FLANGE AND SHAFT 0 HOLDING BRAKE OPTION 0 Without brake 1 With standard brake 24 V DC 2 With extra brake 24 V DC FAN AND INERTIA OPTION 1 Cylindrical with no keyway 40 60 4000 rev min...

Страница 357: ...n g 1 2 E 0 1 s e r i e s E 0 2 s e r i e s d u t y S 1 B A S E S P E E D M O T O R F A G O R M 7 F M 7 o o o o o o o o o o 3 M O T O R P O W E R k W D 0 5 5 0 7 5 1 1 0 F E E D B A C K M O U N T I N...

Страница 358: ...p 1024 ppt sinusoidal encoder SinCos Stegmann C axis MOUNTING 5 Flange foot DEGREE OF VIBRATION C V5 SHAFT Keyless 0 1 With key half key balancing RELEASE 1 nmax up to 5000 rev min SPECIAL None Specia...

Страница 359: ...YES S2 DIRECT FEEDBACK INTERFACE SINGLE FEED AXIS SPINDLE SINGLE at 8 kHz at 4 kHz at 8 kHz FS FUNCTIONAL SAFETY MDU DUAL USE DRIVE NO YES NO YES 7 0 3 5 5 4 10 8 15 0 30 0 40 0 42 0 21 0 20 0 19 6 17...

Страница 360: ...auxiliary power supply integrated 24 V DC 7 A Vline 400 480 V AC OUTPUT RATED at DC BUS for Vline 400 V AC QC RPS 030 FF2 QC RPS QUERCUS REGENERATIVE POWER SUPPLIES Example Pn In in S1 at 8 kHz POWER...

Страница 361: ...INDUCTIVE FILTERS INDUCTANCES Example FOR REGENERATIVE POWER SUPPLIES CHOKE RPS 160 72 A Rated current In RPS 45 RPS 160 245 A CHOKE BUS PROTECTION MODULE Example MAX BRAKING POWER QC BPM 100 BPM 100...

Страница 362: ...s single pole cable wire 5 10 15 20 25 30 35 40 45 50 25 30 35 40 45 50 75 100 150 200 250 300 5 7 10 12 15 20 QC EEC 03 QC QUERCUS ENCODER EXTENSION CABLES Example ENCODER EXTENSION CABLE LENGTH m 03...

Страница 363: ...0 15 20 25 30 35 50 60 75 100 FBC FLEX SFO 01 FIBER OPTIC LINES SERCOS II Example SERCOS FIBER OPTIC LENGTH m 01 02 03 05 07 10 12 SFO SFO FLEX 10 Example SERCOS FIBER OPTIC FLEX LENGTH m 10 15 20 25...

Страница 364: ...and T V markings the address of the manufacturing plant commercial model MODEL and type of certified model TYPE as well as the main technical information of the equipment are indicated on the nameplat...

Страница 365: ...MERCIAL MODELS Identification of Equipment 12 QC PDS HARDWARE Ref 2003 365 They make it easier to solve compatibility conflicts between different versions The unit is also labeled on its packaging F H...

Страница 366: ...12 COMMERCIAL MODELS Commercial models Ref 2003 QC PDS HARDWARE 366...

Страница 367: ...ANNEXES...

Страница 368: ...ANNEX A1...

Страница 369: ...E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP COVER PAGE 1 13 1 2 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III REF...

Страница 370: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 13 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Страница 371: ...STEM 3 13 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Страница 372: ...R AUTOMATION S COOP EMERGENCY RELAY 4 13 4 3 5 S03 9 2E PS ERROR RESET 127 KAE1 5 4E 13 14 13 14 START BUTTON 13 14 21 22 6 4C 13 14 21 22 6 4C 3 8E N8 6 1F KS1 A2 A1 KS2 A2 A1 SAFETY RELAY EMERGENCY...

Страница 373: ...S COOP RELAYS 5 13 5 4 6 3 6E P6 24 V DC LIM X 1 2 XT1 FCX XT1 S32 OVER TRAVEL LIMIT CANCEL 3 4 N N 7 2B 7 2B 13 2C 109 107 CNC QC FAGOR OK IN1 CNC QC EMERGENCY STOP KAE1 A2 A1 KA1 12 3D 13 14 LIM Y X...

Страница 374: ...3 14 12 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1 4 6E 251 IO3 DOORS CLOSED 13 4C IO4 DOORS LOCK 13 4C SG1 0 V DC 11 7A 152 153 154 155 151 10 3A STOFBb STOFBb STOFBa QC DR X X FD2...

Страница 375: ...ER SUPPLY QC PS 025 S SPINDLE QC DR X FS2 X AXIS QC DR X FX Y Z AXES QC DR X X FD2 A18 24V GND A17 DC BUS A18 A18 A18 24 V DC 0 V DC ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS DC BUS UPON REQUES...

Страница 376: ...heet Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8A 13 8A 7 8B QC PS 025...

Страница 377: ...d Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8B 13 8B 8A 9 QC DR X FS2 SIZE 1 QC...

Страница 378: ...LAST RESISTOR ER TH 18 X OR ER TH 18 X FAN X15 S16 A19 POWER INPUT TO THE MAIN POWER SUPPLY X14 127 IN7 13 6C 13 7C IN8 6 8A P8 6 8E N8 F10 1 2 3 4 5 6 L1 R L2 S L3 T PE 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A...

Страница 379: ...TION E EX MX M 3 U V W X AXIS MOTOR E21B E21A X11A QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY QC DR 007 FSX QC DR 012 FSX QC DR 021 FSX X11A A17 DC BU...

Страница 380: ...E21B X11B U V W MC 20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A X11A MC 20 6 CONNECTOR QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE X12 B B X AXIS B10A 12 1E 5 8A N6 P6...

Страница 381: ...OP PLC INPUTS OUTPUTS 12 13 12 11 13 EMERGENCY STOP KA1 A2 A1 5 4D 13 14 21 22 KA2 A2 A1 13 14 21 22 EMERGENCY STOP FREE FREE KA3 A2 A1 13 14 21 22 FREE FREE KA4 A2 A1 13 14 21 22 FREE FREE KA5 A2 A1...

Страница 382: ...ION S COOP PLC INPUTS OUTPUTS 13 13 13 12 KEY 24 V DC 13 14 14 13 1 2 SELECTOR SWITCH KS3 6 7D KS4 6 7D 33 34 33 34 5 5D IN1 EMERGENCY STOP 109 IN2 SAFETY RELAY EMERGENCY 128 4 6E IN3 DOORS CLOSED 6 5...

Страница 383: ...ANNEX A2...

Страница 384: ...E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP COVER PAGE 1 13 1 2 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III REF...

Страница 385: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 13 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Страница 386: ...STEM 3 13 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Страница 387: ...R AUTOMATION S COOP EMERGENCY RELAY 4 13 4 3 5 KAE1 5 4E 13 14 13 14 21 22 6 4C 13 14 21 22 6 4C 3 8E N8 6 1F KS1 A2 A1 KS2 A2 A1 SAFETY RELAY EMERGENCY I02 13 3C 128 KAE1 5 4E 33 34 SE01 0 P EMERGENC...

Страница 388: ...COOP RELAYS 5 13 5 4 6 3 6E P6 24 V DC LIM X 1 2 XT1 FCX XT1 S32 OVER TRAVEL LIMIT CANCEL 3 4 N N 7 2B 7 2B 13 2C 109 107 CNC QC FAGOR OK IN1 CNC QC EMERGENCY STOP KAE1 A2 A1 KA1 12 3D 13 14 LIM Y XT...

Страница 389: ...3 14 12 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1 4 6E 251 IO3 DOORS CLOSED 13 4C IO4 DOORS LOCK 13 4C SG1 0 V DC 11 7A 152 153 154 155 151 10 3A STOFBb STOFBb STOFBa QC DR X X FD2...

Страница 390: ...E QC DR X FS2 X AXIS QC DR X FX Y Z AXES QC DR X X FD2 A18 A17 DC BUS 24 V DC 0 V DC ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS DC BUS UPON REQUEST B10B B10A B10B B10A B10B B10A CNC QC FAGOR QC...

Страница 391: ...et Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8A 13 8A 7 8B QC APS 15 QC...

Страница 392: ...erif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8B 13 8B 8A 9 QC DR X FS2 SIZE 1 QC DR X X FD2...

Страница 393: ...OR ER TH 18 X FAN X15 S16 A19 POWER INPUT TO THE MAIN POWER SUPPLY X14 127 IN7 13 6C 13 7C IN8 6 8A P8 6 8E N8 F10 1 2 3 4 5 6 L1 R L2 S L3 T PE 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A 3 8A 9 8A L1 L2 L3 9 1A 9...

Страница 394: ...N E EX MX M 3 U V W X AXIS MOTOR E21B E21A X11A MPC 4x QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY QC DR 007 FSX QC DR 012 FSX QC DR 021 FSX X11A A17 D...

Страница 395: ...E21B X11B U V W MC 20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A X11A MC 20 6 CONNECTOR MPC 4x 2x1 QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE X12 B B X AXIS B10A 12 1A...

Страница 396: ...OP PLC INPUTS OUTPUTS 12 13 12 11 13 EMERGENCY STOP KA1 A2 A1 5 4D 13 14 21 22 KA2 A2 A1 13 14 21 22 EMERGENCY STOP FREE FREE KA3 A2 A1 13 14 21 22 FREE FREE KA4 A2 A1 13 14 21 22 FREE FREE KA5 A2 A1...

Страница 397: ...TION S COOP PLC INPUTS OUTPUTS 13 13 13 12 KEY 24 V DC 13 14 14 13 1 2 SELECTOR SWITCH KS3 6 7D KS4 6 7D 33 34 33 34 5 5D IN1 EMERGENCY STOP 109 IN2 SAFETY RELAY EMERGENCY 128 4 6E IN3 DOORS CLOSED 6...

Страница 398: ...ANNEX A3...

Страница 399: ...E D C B A 1 2 3 4 5 6 7 8 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS III QUERCUS SAFETY EMERGENCY SERCOS III REF SAFETY EMERGENCY STOP DOOR STOP CATEGORY 1 INSTALLATION ARC...

Страница 400: ...4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP DESCRIPTION 2 19 2 1 3 INSTALLATION DESCRIPTION INSTALLATION NAME INSTALLATION ARCHITECTURE LIST OF PAGES MACHINE...

Страница 401: ...STEM 3 19 3 2 4 Q1 MAINS POWER F2 1 3 5 2 4 6 L1 R L2 S L3 T PE L1 R L2 S L3 T PE 400 1 10 480 1 10 V AC 0 V DC 0 V DC 24 V DC 24 V DC 5 1E 5 1A N7 N6 P7 P6 PCB F1 PCB F3 F4 P6 P7 N8 P8 4 1E 4 1A T1 3...

Страница 402: ...MATION S COOP EMERGENCY RELAY 4 19 4 3 5 SE01 0 P EMERGENCY SE02 AUX EMERGENCY P8 N8 6 1F 6 1A 3 8E 3 8E OVER TRAVEL LIMIT SYSTEM OK CNC OK S03 START BUTTON 13 14 KAE1 5 4E 13 14 KAE1 5 4E 33 34 1 2 1...

Страница 403: ...VER TRAVEL LIMIT CANCEL 4 5B 4 5B LIM X LIM Y LIM Z 14 5E A1 A2 A1 A2 13 14 14 13 13 14 109 107 CNC QC FAGOR OK QC BPM OK IN1 CNC EMERGENCY STOP A2 A1 24 V DC 0 V DC 3 4 N N OVER TRAVEL LIMIT CNC QC F...

Страница 404: ...19 8B 13 14 33 34 6 3C 19 8C 13 14 33 34 0 V DC N8 A1 KS3 A2 A1 KS4 A2 MODE SELECTOR SETUP MODE 19 5B P8 13 1E 13 1E 24 V DC KA6 13 14 18 5D KS4 13 14 6 7D KS2 13 14 4 6E 250 KS3 13 14 6 7D 13 14 KS1...

Страница 405: ...B64 ETHERCAT BUS ECAT CABLE X 1 7 m ECAT CABLE FLEX X 10 100 m UPON REQUEST YELLOW ACCESSORY SERCOS III CABLE GREEN FEBRUARY 2020 QC FBC 0 25 QC FBC 0 25 MAIN POWER SUPPLY QC RPS X FX S SPINDLE DRIVE...

Страница 406: ...r L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 8 19 8 7 9 QC BPM 100 O PTIONA...

Страница 407: ...eet Nr L Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 9 19 9 8 10 QC RPS X FN0...

Страница 408: ...od Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 10 19 10 9 11 QC DR X FS2 SIZE 1 QC...

Страница 409: ...Mod Chapter Verif FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP CONNECTORS 11 19 11 10 12 QC DR X X FD2 QC C...

Страница 410: ...E FAGOR AUTOMATION S COOP QC AUXILIARY P SUPPLY 12 19 12 11 13 A20 X33 A17 A18 5 7D 5 7D L1 L2 L3 GND 24V 174 173 13 2D 13 2D SOFT START K A2 A1 1 2 24V GND POWER INPUT T 6 3 A TIME LAG F DC BUS AUXIL...

Страница 411: ...APPENDIX UNE FAGOR AUTOMATION S COOP QC BUS PROTECTION MODULE 13 17 13 12 14 A18 14 2E 1 24V GND BUS PROTECTION MODULE QC BPM 100 X54 6 8A P8 6 8F N8 P8 N8 14 1F 14 1F 24V GND 12 7E 12 7D EXTERNAL BAL...

Страница 412: ...4 1A 0 V DC 24 V DC A1 A2 5 8E Rcoil E g RELAY FINDER 40 31 9 024 xxxx FINDER 55 329 024 xxxx 1000 KAE4 5 8C 13 14 21 22 KM2 5 6E Q2 19 7B REGENERATIVE MAIN POWER SUPPLY QC RPS X FX A17 DC BUS 13 7D A...

Страница 413: ...C EEC X CABLE OPTION E EX MX M 3 U V W X AXIS MOTOR E21B E21A QC EEC FM7 X CABLE OR QC EEC FM7C X CABLE OPTION E ES MS M 3 U V W S SPINDLE MOTOR ACCESSORY SERCOS III CABLE A17 DC BUS A17 DC BUS 14 6E...

Страница 414: ...20 6 CONNECTOR QC EEC X CABLE EY MY M 3 U V W Y AXIS MOTOR E21A MC 20 6 CONNECTOR MPC 4x 2x1 QC EEC X CABLE EZ MZ M 3 U V W Z AXIS MOTOR HOLDING BRAKE B B X AXIS B10A 18 1E 5 8A N6 P6 A17 DC BUS 15 8D...

Страница 415: ...f FAGOR AUTOMATION S COOP Standard F E D C B A 1 2 3 4 5 6 7 8 QUERCUS SAFETY EMERGENCY SERCOS III 10 APPENDIX UNE FAGOR AUTOMATION S COOP QC CAPACITOR MODULE 17 19 17 16 18 16 8D FAGOR CAPACITOR MODU...

Страница 416: ...17 19 KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 EMERGENCY STOP SPINDLE FAN SOFT START FREE DOOR RELEASE COIL FREE FREE EMERGENCY STOP SPINDLE FAN SOFT START FREE...

Страница 417: ...S COOP PLC INPUTS OUTPUTS 19 19 19 18 EMERGENCY STOP SAFETY RELAY EMERGENCY DOORS CLOSED DOORS LOCK AUTO MODE KEY SETUP MODE KEY SPINDLE MOTOR FAN THERMAL SWITCH SPEED ENABLE HBA ENABLE IN1 IN2 IN3 IN...

Страница 418: ......

Страница 419: ......

Страница 420: ...Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation com FAGOR AUTOMATION...

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