Contents
Notes on the use of these operating instructions
099-005323-EW501
21.05.2014
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 7
2.1
Notes on the use of these operating instructions .......................................................................... 7
2.2
Explanation of icons ....................................................................................................................... 8
2.3
General .......................................................................................................................................... 9
2.4
Transport and installation ............................................................................................................ 13
2.4.1
Lifting by crane ............................................................................................................. 14
2.4.2
Ambient conditions ....................................................................................................... 15
2.4.2.1
In operation ................................................................................................... 15
2.4.2.2
Transport and storage ................................................................................... 15
3
Intended use ......................................................................................................................................... 16
3.1
Applications .................................................................................................................................. 16
3.1.1
MIG/MAG standard welding ......................................................................................... 16
3.1.1.1
forceArc ......................................................................................................... 16
3.1.1.2
rootArc ........................................................................................................... 16
3.1.2
MIG/MAG pulse welding ............................................................................................... 16
3.1.2.1
forceArc puls ................................................................................................. 16
3.1.2.2
rootArc puls ................................................................................................... 16
3.1.3
TIG (Liftarc) welding ..................................................................................................... 16
3.1.4
MMA welding ................................................................................................................ 16
3.1.4.1
Air arc gouging .............................................................................................. 16
3.2
Documents which also apply ....................................................................................................... 17
3.2.1
Warranty ....................................................................................................................... 17
3.2.2
Declaration of Conformity ............................................................................................. 17
3.2.3
Welding in environments with increased electrical hazards ......................................... 17
3.2.4
Service documents (spare parts and circuit diagrams) ................................................ 17
3.2.5
Calibration/Validation ................................................................................................... 17
4
Machine description
– quick overview .............................................................................................. 18
4.1
Front view .................................................................................................................................... 18
4.2
Rear view ..................................................................................................................................... 20
4.3
Inside view ................................................................................................................................... 22
4.4
Machine control
– Operating elements ........................................................................................ 24
4.4.1
Functional sequence .................................................................................................... 26
5
Design and function ............................................................................................................................. 27
5.1
General ........................................................................................................................................ 27
5.2
Installation .................................................................................................................................... 28
5.3
Machine cooling ........................................................................................................................... 28
5.4
Workpiece lead, general .............................................................................................................. 28
5.5
Welding torch cooling system ...................................................................................................... 29
5.5.1
List of coolants .............................................................................................................. 29
5.5.2
Adding coolant .............................................................................................................. 30
5.6
Mains connection ......................................................................................................................... 31
5.6.1
Mains configuration ...................................................................................................... 31
5.7
Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 32
5.7.1
Gas test ........................................................................................................................ 33
5.7.2
“Rinse hose package” function ..................................................................................... 33
5.7.3
Setting the shielding gas quantity ................................................................................. 33
5.8
MIG/MAG welding ........................................................................................................................ 34
5.8.1
Welding torch and workpiece line connection .............................................................. 34
5.8.1.1
MIG/MAG standard welding .......................................................................... 35
5.8.1.2
MIG/MAG cored wire welding ....................................................................... 37
5.8.2
Wire feed ...................................................................................................................... 39
5.8.2.1
Open the protective flap of the wire feeder ................................................... 39
5.8.2.2
Inserting the wire spool ................................................................................. 39
5.8.2.3
Changing the wire feed rollers ...................................................................... 40
5.8.2.4
Inching the wire electrode ............................................................................. 41
Содержание Phoenix 401 Progress puls MM FKW
Страница 6: ...Contents Notes on the use of these operating instructions 6 099 005323 EW501 21 05 2014...
Страница 20: ...Machine description quick overview Rear view 20 099 005323 EW501 21 05 2014 4 2 Rear view Figure 4 2...
Страница 22: ...Machine description quick overview Inside view 22 099 005323 EW501 21 05 2014 4 3 Inside view Figure 4 3...
Страница 122: ...Appendix A JOB List 122 099 005323 EW501 21 05 2014 11 Appendix A 11 1 JOB List Figure 11 1...
Страница 123: ...Appendix B Overview of EWM branches 099 005323 EW501 21 05 2014 123 12 Appendix B 12 1 Overview of EWM branches...