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Intended use

Use and operation solely with the following machines

099-00L104-EW501

17.01.2022

Intended use

WARNING

Hazards due to improper usage!

The machine has been constructed to the state of the art and any regulations and stand-

ards applicable for use in industry and trade. It may only be used for the welding proce-

dures indicated at the rating plate. Hazards may arise for persons, animals and material

objects if the equipment is not used correctly. No liability is accepted for any damages

arising from improper usage!

• The equipment must only be used in line with its designated purpose and by trained or

expert personnel!

• Do not improperly modify or convert the equipment!

3.1 Use and operation solely with the following machines

The following system components can be combined:
This description may be applied only to machines with the RC XQ Expert 2.0 Rob machine control.

Machine control RC XQ Expert 2.0 Rob RC XQ Expert 2.0 Rob LG RC XQ Expert 2.0 Rob WLG

Description

No network connection Version with LAN

Version with WiFi and LAN

3.2 Software version

These instructions apply to the following software version:
2.1.0.0

The machine control software version is shown on the screen during the start

process

> see 4.3.4 chapter

3.3 Applications

Device control of multi-process welding machines for arc welding covering the following welding proce-

dures:

Machine series

Main procedure for MIG/MAG welding
Standard arc

Pulsed arc

MIG/M

col

forc

roo

forc

roo

col

c pu

Pos

iti

Titan XQR AC

Titan XQR

3.4 Documents which also apply

• Operating instructions for the connected welding machines
• Documents of the optional expansions

Содержание L1.04 - RC XQ Expert 2.0

Страница 1: ...Operating instructions EN Control L1 04 RC XQ Expert 2 0 Rob L1 05 RC XQ Expert 2 0 Rob 099 00L104 EW501 Observe additional system documents 17 01 2022...

Страница 2: ...to the operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed ac...

Страница 3: ...20 5 1 Welding power setting 20 5 2 Direct access keys 20 5 3 Context dependent push buttons 20 5 3 1 Changing basic settings machine configuration menu 20 5 3 2 Lock function 21 5 4 Machine configura...

Страница 4: ...2 Welding monitoring 37 5 7 3 Process parameters 39 5 7 3 1 Ignition parameters 39 5 7 3 2 Wire retraction ignition 39 5 7 3 3 WF setting range 39 5 7 3 4 Process signal handling 39 5 7 4 JOB display...

Страница 5: ...s and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or ope...

Страница 6: ...tch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gr...

Страница 7: ...cal specialist may interconnect the sources as per standard IEC 60974 9 2010 Installa tion and use and German Accident Prevention Regulation BVG D1 formerly VBG 15 or country specific regulations Befo...

Страница 8: ...temperatures of 100 C or higher and arcing and work on live components Hearing protection against harming noise Explosion risk Apparently harmless substances in closed containers may generate excessi...

Страница 9: ...s specified in the standard The user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the use...

Страница 10: ...placement parts etc from our range of products Only insert and lock accessory components into the relevant connection socket when the ma chine is switched off Requirements for connection to the public...

Страница 11: ...on or connection points can heat up significantly during operation water cooled version When opening the coolant circuit escaping coolant may cause scalding Open the coolant circuit only when the powe...

Страница 12: ...omponents can be combined This description may be applied only to machines with the RC XQ Expert 2 0 Rob machine control Machine control RC XQ Expert 2 0 Rob RC XQ Expert 2 0 Rob LG RC XQ Expert 2 0 R...

Страница 13: ...ructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system Figure 3 1 Item Operating...

Страница 14: ...pter 4 USB interface USB for offline data transfer Connection capability for a USB flash drive industrial USB flash drive recommended FAT 32 5 Rotary knob click wheel for welding power Setting the wel...

Страница 15: ...e Wire inching Wire return Advanced settings Set up mode Non latched operating mode Special non latched operating mode Latched operating mode Special latched operating mode JOB Welding task superPuls...

Страница 16: ...lding Welding procedure Refresh After welding the last weld values hold values from the main program are displayed Information Welding current Welding voltage Motor current wire feed motor Welding dur...

Страница 17: ...sk selected JOB number 2 Display area for welding data Welding current and voltage current status of the welding sequence 3 Display area for process parameters Wire feed speed operating mode etc 4 Dis...

Страница 18: ...s well buttons at the top left or use the push button Arc 4 3 4 Initial screen During the start process the control name machine software version and selected language are shown on the screen Figure 4...

Страница 19: ...ne control Switch the machine off and on again Press the context dependent push button D during the start phase the word WELDING 4 0 is dis played Select the required language by turning the control b...

Страница 20: ...n and a selected wire diameter of 1 6 mm Depending on the diameter of the wire to be welded it is possible that smaller or larger jumps in the dis play of material thickness or welding current take pl...

Страница 21: ...EW501 17 01 2022 21 5 3 2 Lock function The lock function protects against accidental adjustment of the device settings The user can switch the lock function on or off by pressing the button for a lon...

Страница 22: ...is active the Expert XQ 2 0 machine controller dis play is dimmed and only the middle digit of the display is shown in the wire feed unit Pressing any opera ting element e g tapping the torch trigger...

Страница 23: ...via the Xbutton interface The key itself is configured by the system user welding supervisor If the Xbutton function is activated the key switch key switch function is deactivated Figure 5 2 To activ...

Страница 24: ...s 5 4 3 1 Errors and warnings Figure 5 3 Item Symbol Description 0 1 Error number see 8 2 chapter 2 Error icons Warning prior to interference Interference welding process will be stopped Specific e g...

Страница 25: ...in the system is displayed along with ID number software version and name 5 4 3 4 Temperatures Menu item parameter Value Comment Housing inside Transformer secondary RCC heatsink Coolant return Prima...

Страница 26: ...welding torch Menu item parameter Value Comment Cooling unit postflow time min 1 60 min Cooling unit control Automatic Permanently ON Permanently OFF Temperature error limit 50 80 C Flow monitoring On...

Страница 27: ...value display for superPuls Yes When superPuls is enabled the welding power is displayed as an average value No The welding power is displayed by program A even when superPuls is enabled Hold function...

Страница 28: ...B wire re turn There should be no more welding wire in the contact tip at this point 2 Configuration Switch on the welding machine Press the System push button Select the Cable resistance alignment pa...

Страница 29: ...m 2 A B RINT X12 BUSINT X11 RL 40m RL 0m DE Abgleich Leitungswiderstand EN Cable resistance alignment FR Alignement r sistance ligne IT Compensazione resistenza circuito ES Compensaci n de la resisten...

Страница 30: ...end device Figure 5 5 Item Symbol Description 0 1 QR code 2 Menu navigation Skip back to previous menu 3 Reset message The message can be reset and a new QR code may be requested from the network 5 4...

Страница 31: ...ave not been transferred to the Xnet server via flash drive or network connection will be permanently deleted 5 4 7 8 Reset to factory settings All machine configuration data relating to Xnet will be...

Страница 32: ...5 3 1 System Configuration data of the power source s system components 5 5 3 2 Xnet machine Master configuration Core date for network communication independent of machine Individual configuration M...

Страница 33: ...ill be registered if not registered yet Data recording starts and is indicated at the main screen by a slow flashing of the icon 5 5 6 3 Stop recording To avoid data loss finish the recording with thi...

Страница 34: ...parameters of the selected JOB to the factory setting 5 6 2 3 Reset all JOBs Reset all JOBs to the factory setting except JOBs in the definable range 129 169 see 8 4 chapter 5 6 3 Program sequence The...

Страница 35: ...s if desired see Absolute value set point see 5 7 4 chapter Menu item parameter Program Comment Gas pre flow time Gas nominal value GFE option variant electronic gas volume con trol required WF relati...

Страница 36: ...0 0 9 9V Applies with correction operation enabled Wire correction limit 0 30 N cycle program limit Off 1 15 RC XQ Expert 2 0 Rob 2 9 Expert 2 0 Slope between programs 100 ms Off 0 1 2 0 m min waveAr...

Страница 37: ...value 0 0 m min only if the control is integrated in the wire fee der WF actual value 0 0 m min Motor current 0 0 A Gas nominal value 0 0 l min GFE option variant electronic gas volume control require...

Страница 38: ...tches back to the main window Errors and warnings Off Warnings Exceeding a tolerance limit for the duration of the tolerance response time triggers warning 12 Error Exceeding a tolerance limit for the...

Страница 39: ...20 0 m min MI OFF ON 5 7 3 2 Wire retraction ignition Menu item parameter Value Comment Wire retraction ignition OFF Lift arc PP Lift arc I ign 1 0 250 A I ign 2 0 500 A T ign 2 0 0 100 0 ms TV pro 0...

Страница 40: ...a are transferred to the server via LAN WiFi and can then be accessed in a browser window The user interface and web based design of the software offer the possi bility to analyse and monitor the weld...

Страница 41: ...e settings are set in the program sequence menu see 5 6 3 chapter 6 1 MIG MAG welding 6 1 1 Operating modes There are optimum pre sets for welding parameters such as gas pre flow and burn back etc for...

Страница 42: ...elled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Changeover to pre selected wire speed main program P...

Страница 43: ...runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters swi...

Страница 44: ...motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope to main program PA Step 2 Rob...

Страница 45: ...e makes contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope on main program PA Start the super pulse function beginning with main program PA The weldin...

Страница 46: ...the PC300 NET software See operating instructions for the software 6 1 3 forceArc forceArc puls Heat reduced directionally stable and powerful arc with deep fusion penetration for the upper power rang...

Страница 47: ...c length stability even in difficult applications and positional welding With a GMAW arc the welding current AMP changes with the change of the stick out If for instance the stick out is extended the...

Страница 48: ...ding A constant change of polarity see following figure takes place during the process The heat input from the material shifts to the welding consumable and the drop size increases significa ntly comp...

Страница 49: ...welding consumables Recommended system components Power source of type Titan XQ 400 AC puls D Wire feeder of type Drive XQ AC Welding torch series of type PM 551 W Alu Note the following equipment an...

Страница 50: ...es Observe the maintenance instructions In the event that the provisions of one of the below stated tests are not met the machine must not be operated again until it has been repaired and a new test h...

Страница 51: ...tem separate from unsorted municipal waste The public waste management utilities communities have created collection points at which used equipment from private households can be disposed of free of...

Страница 52: ...ult is signalled by a corresponding fault number see table In the case of an error the power unit shuts down Document machine errors and inform service staff as necessary If multiple errors occur thes...

Страница 53: ...he logical signal ro bot ready during the process Eliminate errors on the higher level control 16 A General pilot arc Emergency stop circuit error Check emergency stop circuit Temperature error See de...

Страница 54: ...tomated machines Check wire feeding Check load cable connections in welding current circuit clean corroded surfaces on work piece before welding if necessary 49 B Arc interruption An arc interruption...

Страница 55: ...ervice 63 Mains voltage error Operating and mains voltage are incompatible Check or adjust operating and mains voltage 1 only for XQ machine series 2 not for XQ machine series 3 See technical data for...

Страница 56: ...gas supply 19 Gas warning 4 reserved 20 Coolant temperature warning Check coolant level and top up if necessary 21 Excess temperature 2 reserved 22 Excess temperature 3 reserved 23 Excess temperature...

Страница 57: ...nit not recognised Check the cooling unit connection 47 Battery Bluetooth remote con trol Battery level is low replace battery 1 only for the XQ machine series 2 See technical data for values and othe...

Страница 58: ...ART WF relative 1 200 Duration s 0 00 20 0 U correction V 9 9 9 9 Slope time s 0 00 20 0 Main program PA WF min m min 0 00 20 0 U correction V 9 9 9 9 Duration s 0 00 20 0 Slope time s 0 00 20 0 Down...

Страница 59: ...2 5 M12 1 6 30 Standard GMAW pulse CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12 0 8 31 Standard GMAW pulse CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12 1 0 32 Standard GMAW pulse CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12...

Страница 60: ...AW pulse AlMg4 5Mn Ar 70 He 30 I3 1 0 80 Standard GMAW pulse AlMg4 5Mn Ar 70 He 30 I3 1 2 81 Standard GMAW pulse AlMg4 5Mn Ar 70 He 30 I3 1 6 82 Standard GMAW pulse AlSi Ar 100 I1 0 8 83 Standard GMAW...

Страница 61: ...uAl Ar 97 5 CO2 2 5 M12 0 8 119 Brazing CuAl Ar 97 5 CO2 2 5 M12 1 0 120 Brazing CuAl Ar 97 5 CO2 2 5 M12 1 2 121 Brazing CuAl Ar 97 5 CO2 2 5 M12 1 6 122 Brazing CuAl Ar 100 I1 0 8 123 Brazing CuAl A...

Страница 62: ...Si1 G4Si1 CO2 100 C1 0 9 184 coldArc G3Si1 G4Si1 CO2 100 C1 1 0 185 coldArc G3Si1 G4Si1 CO2 100 C1 1 2 188 GMAW Non synergic Special Special Spezial 189 forceArc forceArc puls G3Si1 G4Si1 Ar 82 CO2 18...

Страница 63: ...45 forceArc forceArc puls Al99 Ar 100 I1 1 2 246 forceArc forceArc puls Al99 Ar 100 I1 1 6 247 forceArc forceArc puls AlMg4 5Mn Ar 100 I1 1 2 248 forceArc forceArc puls AlMg4 5Mn Ar 100 I1 1 6 249 for...

Страница 64: ...orceArc forceArc puls CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12 1 6 311 forceArc forceArc puls CrNi 19 12 3 1 4430 Ar 97 5 CO2 2 5 M12 1 0 312 forceArc forceArc puls CrNi 19 12 3 1 4430 Ar 97 5 CO2 2 5 M12...

Страница 65: ...i1 G4Si1 Ar 82 CO2 18 M21 1 2 367 wiredArc wiredArc puls CrNi 19 9 1 4316 Ar 97 5 CO2 2 5 M12 1 0 368 wiredArc wiredArc puls CrNi 19 9 1 4316 Ar 97 5 CO2 2 5 M12 1 2 371 wiredArc wiredArc puls CrNi 19...

Страница 66: ...Appendix Searching for a dealer 66 099 00L104 EW501 17 01 2022 9 3 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide...

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