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Safety and operating instructions

Original Instructions

13 EC Declaration of Conformity (EC Directive 2006/42/EC)

We, Construction Tools PC AB, hereby declare that the machines listed below conform to the provisions of EC Directive

2006/42/EC (Machinery Directive), and the harmonised standards mentioned below.

Hydraulic Compactor

150

350

450

850

1050

Following harmonised standards were applied:

EN ISO 12100

Technical Documentation authorised representative:

Olof Östensson

Construction Tools PC AB

Dragonvägen 2

Kalmar

General Manager:

Jenny Heimersson

Manufacturer:

Construction Tools PC AB

Box 703

391 27 Kalmar

Sweden

Содержание HC 1050

Страница 1: ...HC 150 350 450 850 1050 Safety and operating instructions Hydraulic compactor Construction Tools PC AB 3390 5211 01 2020 09 18 Original Instructions...

Страница 2: ......

Страница 3: ...precautions 11 2 13 Emissions precautions 11 2 14 Handling machines precautions 11 2 15 Changes to the hydraulic attachment precautions 11 2 16 Environmental pollution precautions 12 3 Overview 13 3 1...

Страница 4: ...28 6 5 2 Moving the carrier 28 6 5 3 Lifting Transporting 29 6 5 4 Moving objects 29 6 5 5 Cylinder end positions 29 6 5 6 Use under water 30 7 Maintenance 31 7 1 Maintenance schedule 32 7 2 Depressu...

Страница 5: ...repairs 42 9 2 Replacing worn rubber isolators 43 9 3 Replacing rotor and or O rings of covers 44 9 4 Replacing the bearing 45 9 5 Replacing the tamper plate 45 10 Storage 46 10 1 Hydraulic compactor...

Страница 6: ...es Construction Tools PC AB Box 703 391 27 Kalmar Sweden 1 1 About these Safety and Operating Instructions The aim of these Instructions is to familiarise you with the safe and effective operation of...

Страница 7: ...the product Ensure if applicable that any received amendment is in corporated in the instructions Hand over the Safety and operating instructions if ever you lend rent out or sell the hydraulic attach...

Страница 8: ...aulic installation for operation according to the national regulations Repairing the hydraulic attachment is only permitted if carried out by professionals trained by Construction Tools GmbH These pro...

Страница 9: ...raulic installation precautions WARNING Hydraulic pressure too high If the hydraulic pressure is too high the parts of the hy draulic attachment will be exposed to excessively high loads Parts can bre...

Страница 10: ...n handling hydraulic oil WARNING Skin infections diseases due to oil and grease Hydraulic oil and grease can cause rashes or even eczema if they come into contact with the skin u Avoid all skin contac...

Страница 11: ...anyone enters the danger zone u Close the windscreen and the side windows of the driver s cab 2 13 Emissions precautions WARNING Lung disease Dust may be generated when operating the hydraulic at tach...

Страница 12: ...ie u Collect any hydraulic oil which escapes to avoid envi ronmental pollution For minor volumes use an ab sorbing medium in case of an emergency use soil In case of major leakages contain the hydraul...

Страница 13: ...hydraulic compactor 3 2 Function The hydraulic compactor compacts hard core granulate material clay soil and organic soils The impact force is transferred to the ground by means of the tamper plate wo...

Страница 14: ...carried out or being carried out incorrectly The use of incorrect consumables The use of non approved parts Damage due to wear Damage due to improper storage Changes not carried out by or in consultat...

Страница 15: ...VRS F M12 750 1654 HC 450 400 882 VRS F M12 750 1654 HC 850 828 1825 VRS F M16 1500 3307 HC 1050 1044 2302 VRS F M16 1500 3307 1 Hydraulic compactor without adapter plate 2 For more information and or...

Страница 16: ...bolts as shown in the following illustration n Hang the rope chain from the fork of the forklift truck n Slowly lift the fork until the hydraulic tool is free from the ground n Transport the hydraulic...

Страница 17: ...the oil filter is 50 microns it must have a magnetic separator 5 1 2 Non mineral hydraulic oil NOTICE Mixed hydraulic oil Never mix mineral and non mineral hydraulic oils Even small traces of mineral...

Страница 18: ...the rotation mechanism into the holes in the outer hous ing n Align the rotating mechanism so that the connections on hydraulic compactor and on the rotation mecha nism point to the same direction n...

Страница 19: ...of the hydraulic attachment Construction Tools GmbH does not design manufacture or sell web plates for adapter plates 5 4 Installing the adapter plate NOTICE The adapter plate can come loose The adap...

Страница 20: ...850 14 mm 0 55 in 219 Nm 162 ft lbs HC 1050 17 mm 0 67 in 410 Nm 302 ft lbs n Place the adapter plate D onto the plate F as shown n Fit a pair of lock washers B onto every screw A n Tighten the Allen...

Страница 21: ...mmissioning can lead to life threatening situations and may cause consid erable damage to property u Have the first installation exclusively conducted by authorised specialist personnel u Do not under...

Страница 22: ...ssurise the hydraulic system before discon necting a hydraulic hose see chapter Depressuris ing the hydraulic system u Tighten the hydraulic hose connection nuts with the required tightening torque NO...

Страница 23: ...the leakage oil hose to port L making sure it is torsion free with a rotating mechanism n Connect the pressure hose to connection P of the rotating mechanism motor making sure it is torsion free n Co...

Страница 24: ...from the hydraulic attachment at the boom side n Close off all open hose ends 5 6 2 Mechanical disassembly n You need an assistant to remove the hydraulic at tachment n Agree on hand signals with your...

Страница 25: ...the surface not be ing level may cause serious injury and material damage u Always observe great care when moving the carrier u Do not use the hydraulic attachment until the carrier is positioned stab...

Страница 26: ...raulic attachment on and off as de scribed in the carrier s operating instructions n When leaving the driver s cab set the safety switch lever for the electrical hydraulic attachment installa tion to...

Страница 27: ...pactor and move it slowly along a straight line The ground soil is compacted by the frequency of the tamper plate Exerting excessive pressure with the car rier does not improve the working result n Sw...

Страница 28: ...ufac turer n Let the carrier warm up until the operating tempera ture required by the manufacturer has been reached n Lift the hydraulic attachment using the boom function so that it hangs vertically...

Страница 29: ...hment 6 5 4 Moving objects n Never use the hydraulic compactor to move rocks sand or hard core material aside This would damage the hydraulic compactor 6 5 5 Cylinder end positions n Reposition the ca...

Страница 30: ...truction Tools PC AB 3390 5211 01 2020 09 18 Original Instructions 6 5 6 Use under water n Never use the hydraulic attachment under water This would seriously damage the hydraulic attach ment and may...

Страница 31: ...oard instead holding it up to the suspected leakage site u Examine the cardboard for traces of liquid u Depressurise the hydraulic system see chapter De pressurising the hydraulic system u Repair any...

Страница 32: ...isolators for cracks during and after the first 50 oper ating hours Tighten the screw connections every day Replace the oil filter cartridges after the first 50 operating hours weekly Check the screw...

Страница 33: ...pipe and in the con nection to the tank must be opened 3 Place the hydraulic attachment on timber support blocks laying on the ground 4 Depressurise the hydraulic system according to the manufacturer...

Страница 34: ...tightening torques n Replace damaged pipes and or hoses 7 7 Checking bolted connections n Secure the carrier such that it cannot move unexpect edly n Check all bolted connections regularly for tight f...

Страница 35: ...Observe all Safety and environmental protection provisions when handling motor oil A B C n Remove the air breather valve A and drain plug with seal B from rotor housing n Tip the rotor housing and re...

Страница 36: ...ended wrench 24 mm 0 95 in 230 Nm 170 ft lbs open ended wrench 19 mm 0 75 in 93 Nm 69 ft lbs Tamper plate fixing bolts nuts F open ended wrench 24 mm 0 95 in 230 Nm 170 ft lbs Hydraulic motor fixing...

Страница 37: ...mm 0 67 in 410 Nm 302 ft lbs Allen key 22 mm 0 87 in 1500 Nm 1106 ft lbs Rubber isolators fixing bolts nuts D E open ended wrench 19 mm 0 75 in 329 Nm 243 ft lbs open ended wrench 27 mm 1 06 in 329 N...

Страница 38: ...Safety and operating instructions 38 Construction Tools PC AB 3390 5211 01 2020 09 18 Original Instructions P T P R1 L T P T R2 L I K J C F G G H A B D E...

Страница 39: ...ulic oil delivery volume Correct the carrier engine speed check the operation pressure check the carrier mode stages Carrier driver The connecting fitting in the pres sure and tank line has come loose...

Страница 40: ...our area Workshop 8 5 Oil leaks from hydraulic ports Cause Remedy By Cap nuts are loose Check and tighten cap nuts see chapter Bolt connec tions Tightening torques Carrier driver 8 6 Oil escapes from...

Страница 41: ...ective or valve with poor characteristics Fit new type tested pressure relief cartridges or a more precise pressure limiting valve Workshop or Epiroc Customer Center Dealer in your area 8 9 The hydrau...

Страница 42: ...hydraulic sys tem u Depressurise the hydraulic system according to the manufacturer s safety and operating instructions for the carrier WARNING Hot parts Parts of the hydraulic compactor hoses pipes a...

Страница 43: ...con nections Tightening torques n Fit the outer housing n Screw the compaction plate pads to the rubber isola tors with the right tightening torques see chapter Screw connections Tightening torques n...

Страница 44: ...emoved These illustrations which serve as an example show the HC 850 but the basic procedure also applies to all other types n Remove the screws securing the covers to the rotor housing n Lift away bo...

Страница 45: ...lifting the hydraulic compactor see chapter Transport n Lift the hydraulic compactor with a suitable lifting de vice WARNING Injury by impacts A sudden movement of the lifting device may cause the per...

Страница 46: ...ydraulic compactor on level ground so that it cannot fall The following procedure applies to storage n Remove the hydraulic compactor from the carrier see chapter Removing the hydraulic attachment fro...

Страница 47: ...he adapter plate n Remove the hydraulic hoses from the hydraulic at tachment n Clean the hydraulic attachment see chapter Clean ing n Dispose of the hydraulic attachment in line with all applicable re...

Страница 48: ...pres sure 30 bar 435 psi 30 bar 435 psi 30 bar 435 psi Leak oil pressure max 10 bar max 150 psi max 10 bar max 150 psi max 10 bar max 150 psi Oil flow 30 l min 7 9 gal US min 57 l min 15 1 gal US min...

Страница 49: ...kit Model HC 150 HC 350 HC 450 Weight 90 kg 200 lbs 90 kg 200 lbs Number of r p m 18 n min 18 n min Max operating pressure rotation 320 bar 4641 psi 320 bar 4641 psi Oil flow rotation Minimum Optimum...

Страница 50: ...rn line pressure 30 bar 435 psi 30 bar 435 psi Leak oil pressure max 10 bar max 150 psi max 10 bar max 150 psi Oil flow 114 l min 30 1 gal US min 151 l min 39 9 gal US min Motor oil quantity in rotor...

Страница 51: ...nal add on kit Model HC 850 HC 1050 Weight 90 kg 200 lbs 150 kg 330 lbs Number of r p m 18 n min 18 n min Max operating pressure rotation 320 bar 4641 psi 320 bar 4641 psi Oil flow rotation Minimum Op...

Страница 52: ...elow conform to the provisions of EC Directive 2006 42 EC Machinery Directive and the harmonised standards mentioned below Hydraulic Compactor 150 350 450 850 1050 Following harmonised standards were...

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Страница 56: ...struction Tools PC AB 3390 5211 01 2020 09 18 Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part number...

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