
used to remove ash. Gently tap the flue pipe and allow ash to fall into the heat
exchanger and trash bag.
9. Make sure to clean the ash from the top of the baffle (where the flue pipe connects).
10. The flue pipe should be cleaned at least once a year, and whenever it becomes clogged
with ash and/or soot.
11. The flue pipe can be cleaned with a flue brush from the roof by removing the rain cap,
or from the bottom cleaning port by removing the blower from the cabinet and the baffle
from the heat exchanger.
12. To remove the blower from the cabinet, make sure the power is off. Then disconnect
the blower power wires in the junction box. Then remove the screws holding the blower
to the cabinet and carefully slide it off (
Blower is heavy.).
Personally verify that the main power is turned off and locked out at the
circuit breaker.
13. Remove the five nuts holding the baffle in the heat exchanger and pull the handle to
slide it out.
14. Remove the trash bag and insert the chimney brush into the flue.
15. Reattach the trash bag, then reach through the bag, grab the brush and clean the ash
from the flue pipe by running it up through the flue pipe. Clean all flue pipe from other
access points if extension rods do not reach from the bottom of the furnace.
16. Remove the trash bag/brush and properly dispose of the ash.
17. Inspect the cleaned heat exchanger and flue. If damaged, replace damaged parts.
18. Inspect the Drip Cap gasket. If damaged, replace the gasket (PN 06000578).
19. Reattach the Drip Cap. Use existing screw holes and replace screws.
20. Clean and reinstall the baffle. Replace the baffle gasket if necessary (PN 06000584).
21. Clean up any ash that spilled inside the cabinet.
22. Clean and reinstall the blower (see next section), and reconnect the blower power
wires.
23. Inspect Burner Gasket. If damaged, replace the gasket (PN 20910103).
24. Swing the burner over the four studs to close and reinstall the nuts.
25. Reinstall the fuel tubing on the preheater and open the hand valve.
26.
Make sure to perform start up (7.4.2) and system checks (7.4.3) after
every maintenance cycle. Record the checks, maintenance performed, and gauge
readings in the maintenance log.
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