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Status at: May 2015

ESE 1408 DBG ES DIN

7 Troubleshooting

This section describes problems during operation that au-
thorized personnel can remove.

Each occurring problem is described with its possible cause
and the respective corrective measure.

The authorised personnel must immediately shut down the
generator and inform the responsible and authorised service
personnel if a problem cannot be solved with the aid of the
following table.

Malfunction

Possible cause

Correction

No or insufficient voltage

available during idling.

The rotational speed of the

engine was adjusted after-

wards.

Call service staff.

The electronic controller has

been altered.

Call service staff.

The electronic controller is

defective.

Call service staff.

Strong voltage fluctuations

occur.

The engine runs irregularly.

Call service staff.

The speed control works er-

ratically or insufficiently.

Call service staff.

The engine does not start.

The engine is being operated

incorrectly.

Follow the engine operating

manual instructions.

Maintenance of the engine

was inadequate.

Follow the engine mainte-

nance instructions.

The oil level monitor actuates.

Check oil level and refill if

necessary.

Oil pressure switch plug is

loose.

Check fit of the oil pressure

plug.

Too little fuel in the tank.

Refuel

The fuel filter is clogged.

Replace the fuel filter.

Bad fuel in the tank.

Call service staff.

The ignition cable does not
have any connection to the

spark plug.

Attach ignition cable to the

spark plug.

The choke is not activated in

a cold condition.

Actuate choke.

The EMERGENCY-STOP

button is pressed and locked

in place.

Unlock the EMERGENCY-

STOP button.

Содержание ESE 1408 DGB ES DIN

Страница 1: ...OPERATING INSTRUCTIONS Power generators in accordance with DIN 14685 1 ESE 1408 DBG ES DIN Article No 156519...

Страница 2: ...ay 2015 2015 ENDRESS Elektroger tebau GmbH This documentation and parts thereof are subject to copy right Any use or modification beyond the restrictions of the Copyright Act is forbidden and subject...

Страница 3: ...afety symbols 11 Warning of a general hazard 11 Warning of potentially explosive materials 11 Warning of a dangerous electrical voltage 11 Warning of toxic substances 11 Warning of environmentally dam...

Страница 4: ...the generator 1408 DBG ES DIN 27 3 1 Views of the generator 27 3 1 1 Operating and engine side components 28 3 1 2 Exhaust and generator side components 29 3 1 3 Control panel components 30 3 1 4 Acce...

Страница 5: ...10 Disposal 49 5 Using special fittings accessories 50 5 1 TN S system with 30mA FI protection switch 50 5 2 Insulation monitoring using E MCS 4 0 52 5 2 1 Insulation monitoring without switching off...

Страница 6: ...ling device as follows 63 Connect the canister to the fuelling device as follows 64 5 9 Exhaust hose 65 Connect up the exhaust hose as follows 65 Disconnect the exhaust hose from the generator by 65 6...

Страница 7: ...l panel components 30 Figure 3 5 Components of the standard accessories 31 Fig 3 6 Components of the special accessories 32 Figure 4 1 Actuate manual choke 38 Figure 4 2 Standard design of operating p...

Страница 8: ...rence conditions Output of the generators 78 Table 8 2 Generator power reduction dependent on ambient conditions 78 Table 8 3 Maximum line length of the distribution network as a function of the cable...

Страница 9: ...on using the generator safely and appropriately Complying with this information helps to avoid hazards reduce repair costs and downtime increase the reliability and service life of the generator Howe...

Страница 10: ...erating instructions and maintenance instructions for the engine Briggs Stratton Corporation Circuit diagram for the generator Declaration of Conformity Regulations for handling the battery Test proto...

Страница 11: ...ol indicates activities during which there is an explosive hazard possibly with lethal consequences Warning of a dangerous electrical voltage This warning symbol indicates activities during which ther...

Страница 12: ...General information 12 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Страница 13: ...signed to operate electrical equipment with appropriate power output requirements Oth er applications can lead to injury to the operating personnel and to damage to the generator as well as other dama...

Страница 14: ...to replace wearing parts Incorrectly performed maintenance or repair work Defectively performed maintenance or repair work Unintended use 2 2 Intended use The generator serves to supply electrical eq...

Страница 15: ...which are not described in these instructions are forbidden misuse outside the legally defined limits of liability of the manufacturer 2 2 1 Residual risks The points analysed and evaluated before beg...

Страница 16: ...the generator can be caused by Inappropriate handling Transport Hot components Recoiling starter rope on the engine Environmental hazards involving the generator may be caused by Inappropriate handli...

Страница 17: ...stallation in a vehicle The generator s performance or functionality can be limited by Inappropriate handling Inappropriate maintenance or repair work Unsuitable operating fluids An installation altit...

Страница 18: ...ations in practice be trained and instructed according to the rules of con duct in the event of a malfunction occurring have the physical and mental abilities to carry out his responsibilities tasks a...

Страница 19: ...ndertaken within the individual life cycles Life cycle Activity Danger zone Work area Transport in the vehicle Radius of 1 0 m none by the operating per sonnel Radius of 1 0 m Operation Setting up Ope...

Страница 20: ...s on the generator 1 Reference note read operating in structions 7 Reference note maintenance inter vals 2 Note EMERGENCY STOP 3 Potential equalisation screw earthing for an optional FI 8 Note re exte...

Страница 21: ...ence note read operating instructions Note EMERGENCY STOP Connection Potential equalization Earthing connection for the option with the TN S system with RCD 30mA Generator model plate Reference note m...

Страница 22: ...al rpm has been set in the factory and may not be changed All protective covers must be at hand and functional All signs on the generator must be in place and be in a clear ly legible condition The op...

Страница 23: ...uthorised personnel are obligated to wear personal protective equipment Only authorised personnel may remain in the generator s danger zone Smoking is absolutely prohibited in the generator s danger z...

Страница 24: ...ral conductors potential equalisation conductors and or equipment components safety separated circuit The entire drawn output must not exceed the maximum nom inal output of the generator Do not operat...

Страница 25: ...t out of service if it is not required for more than 30 days Store the generator in a dry and locked room Use a petrol additive to prevent resinous residues in the fuel system One copy of these operat...

Страница 26: ...26 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Страница 27: ...he generator are de scribed in this section 3 1 Views of the generator The generator components are distributed on all four sides The standard equipment is described here Fig 3 1 Views of the generato...

Страница 28: ...on the operating and engine side 1 Engine side covering hood 6 Control panel 2 External refuelling connection 7 Reversing starter rope handle 3 Air filter 8 Oil filter cover 4 Electrical compartment 9...

Страница 29: ...1 2 Exhaust and generator side components Figure 3 3 Components on the exhaust and generator side 1 Exhaust side on the left standard 5 Fastening points according to DIN 14685 2 Filler cap 3 Battery c...

Страница 30: ...w earthing for an RCD 2 Line circuit breaker window 7 Socket for protective earthing con ductor test valid for devices up to year of con struction 12 2015 3 EMERGENCY STOP switch 8 START STOP switch 4...

Страница 31: ...nents of the standard accessories 1 Spark plug wrench 4 Test probes valid for devices up to year of con struction 12 2015 2 User information operating instruc tions for the engine as well as these ope...

Страница 32: ...xible low vibration suspension Splash proof and dust protected earthed power and CEE sockets in the Protection Class IP67 with a nominal voltage of 230 and or 400 V 50 Hz supply the power An integrate...

Страница 33: ...Status at May 2015 ESE 1408 DBG ES DIN 33 Notes...

Страница 34: ...accessory see 5 9 is not at tached At least one person per carrying handle WARNING A slipping or falling device can crush hands or feet Take the weight of about 150kg into account Carry the alternator...

Страница 35: ...lectrically conductive parts for example a vehicle WARNING Leaking engine oil and petrol can contaminate the soil and groundwater Prevent leaking of engine oil and petrol Set up the generator as follo...

Страница 36: ...g engine oil can contaminate the soil and groundwater Do not fill the tank completely Use a filling aid WARNING Using the wrong fuel will destroy the engine Only refuel with lead free regular grade pe...

Страница 37: ...RNING Operating fluids can burn or explode Prevent leaking of engine oil and petrol Do not use starting aids Avoid open flames and sparks WARNING Exhaust gases can cause fatal asphyxiation Provide for...

Страница 38: ...38 ESE 1408 DBG ES DIN Status at May 2015 Figure 4 1 Actuate manual choke Figure 4 2 Standard design of operating panel ELECTRICAL START 1 2...

Страница 39: ...f about one minute WARNING Devices with a remote start device are fitted with an automatic choke You do not need to use the manual choke on the engine Alternatively for a very weak discharged battery...

Страница 40: ...40 ESE 1408 DBG ES DIN Status at May 2015 Fig 4 3 Choke on the engine side Figure 4 4 Fuel pump for an emergency start 1 1...

Страница 41: ...wn The device is switched off as follows 1 Switch off or disconnect devices 2 Continue to run the engine for about two minutes 3 Set the START STOP switch Figure 4 2 2 to position 0 We request that yo...

Страница 42: ...42 ESE 1408 DBG ES DIN Status at May 2015 Notes...

Страница 43: ...or test completed see 4 7 device switched off WARNING Electric shocks cause injury or death Maximum line length 100m for 2 5mm2 If necessary create the potential equalization using other electrically...

Страница 44: ...ly conductive parts for example a vehicle Do not connect the generator to an existing electrical grid Figure 4 6 Check the protective conductor 1 Insert test cable into socket Figure 4 6 2 2 Hold a te...

Страница 45: ...y saving mode and the indicator goes dark To bring the E MCS 4 0 back into a ready to operate condition again the START STOP switch must first be turned into the position STOP The dis play intensity d...

Страница 46: ...ator must be switched off If the display glows red see Figure 4 7 12 then the genera tor s recharging function is not working If the display flashes red then the charge voltage of the al ternator is t...

Страница 47: ...s see Figure 4 77 18 are displayed separately Voltage U see Figure 4 7 17 If the field is green then the voltage is OK If high or low is displayed in red then the voltage is too high or too low Load P...

Страница 48: ...48 ESE 1408 DBG ES DIN Status at May 2015 pressed The buzzer can be acknowledged using the acknowledgement button...

Страница 49: ...t simply be thrown into the refuse bin Observe all local laws and regulations concerning correct disposal of such parts and substances Your author ised ENDRESS generator dealer is happy to advise you...

Страница 50: ...ngerous body currents according to DIN VDE 0100 551 1 The assembly s earthing connection clamps must be connected to the earthing spike by at least 16mm of earthing cable green yellow The spike must b...

Страница 51: ...ee below Figure 3 4 8 10 of the residual current protection device RCD to check the mechanical function of the triggering 1 The generator must be started 2 Move the protection switch see Figure 4 8 in...

Страница 52: ...edgement button see Fig 4 2 Symbol Significance lights up red The buzzer sounds Insulation monitoring is OK stays off Insulation monitoring is defective Table 4 3 Insulation monitoring without switchi...

Страница 53: ...oring above the insulation fault has been caused by the device The reset button see Fig 4 2 must be pressed after switching off and disconnecting the consumer so that the unit can be operated again Ac...

Страница 54: ...nitoring test has been run The reset button see Fig 4 2 must be pressed after switching off and the circuit breaker must be turned back to Pos 1 so that the unit can be used again 1 Plug in the device...

Страница 55: ...ting The LED lights up independently of the operating condition of the generator position of the START STOP switch The LEDs have a low power consumption of about 3W 0 25Ah In this way the starter batt...

Страница 56: ...hts up green Idle down is activated The idling speed reduction is active for about 5 minutes after engine start and then lowers the rotational speed of the en gine in as far as no load is engaged to a...

Страница 57: ...tart Connect up the remote start device as follows with the Harting socket Fig 5 6 Remote start device with Harting plug Battery charging retention might occur simultaneously when using the remote sta...

Страница 58: ...isconnected Connect up the remote start device as follows with the CAN plug Fig 5 7 Remote start device with CAN plug Battery charging retention might occur simultaneously when using the remote start...

Страница 59: ...external energy source connecting cable e g starter battery external start socket into the external start socket and lock in place by turning to the right External start device is ready for use The en...

Страница 60: ...r the starter battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge retention device socket con necting cable and lock in place by turnin...

Страница 61: ...battery charge conservation device 2 Insert plug for the external energy source e g a battery charging device charge retention device socket con necting cable and lock in place by turning to the right...

Страница 62: ...fuelling device with the gen erator The following requirements must be met generator is ready for operation 3 way fuel valve In the course of supplying fuel you can select between the device s own tan...

Страница 63: ...f fuel pump Connect up fuelling device as follows 1 Pull off cover plugs from quick action coupling 2 Put quick action coupling Fig 5 13 2 onto connection Fig 5 13 1 3 The quick action coupling engage...

Страница 64: ...ull canister next to the empty canister 2 Open sealing cap on the full canister 3 Set the fuel cock to the internal tank Fig 5 12 2 The engine is supplied with fuel over its own tank 4 Loosen the fuel...

Страница 65: ...ator outdoors Fig 5 14 Connect exhaust gas pipe Connect up the exhaust hose as follows 1 Push the exhaust hose s grip with the larger opening onto the muffler s connection 1 Turn the exhaust hose to t...

Страница 66: ...se operating and maintenance instruc tions of the engine manufacturer are an integral component of these operating instructions 6 2 Maintenance work Only authorised personnel are allowed to carry out...

Страница 67: ...disconnected Fig 6 1 Replacing the battery 4 Prepare a new battery 5 The battery cables must first be screwed onto the POSI TIVE terminal then onto the NEGATIVE terminal and then put on the terminal c...

Страница 68: ...groundwa ter Use an oil collection container Recycle used motor oil WARNING Engine oil can be hot risk of burns Allow motor to cool The following requirements must be met The engine should ideally be...

Страница 69: ...out the dipstick for easier filling Fig 6 2 2 2 Fill with oil using a filling aid 3 Check oil level and add oil if necessary The engine has been refilled with oil Fig 6 3 Changing the oil 1 Unscrew th...

Страница 70: ...plug Fig 6 3 3 again and screw the side plate on again 7 Then pour in new oil as already described The engine oil has been changed The procedure is as described in the operating instructions for the...

Страница 71: ...socket socket charging retention and or remote start de vice 1 Open the fuse holder 2 Replace the fuse 3 Close the fuse holder The fuse has been replaced Fig 6 4 Replacing a fuse Fuse type Amperes ne...

Страница 72: ...ical reliability must be checked in accordance with the applicable VDE regulations EN and DIN standards and especially the current version of the BGV A3 accident pre vention regulations The generator...

Страница 73: ...tive Call service staff Strong voltage fluctuations occur The engine runs irregularly Call service staff The speed control works er ratically or insufficiently Call service staff The engine does not s...

Страница 74: ...er are clogged Clean ventilation holes The oil level is too low Add oil The fuel filter is clogged Replace the fuel filter The engine splutters The 20 litre standard contain er is empty Change the ca...

Страница 75: ...equipment fuse is defective Replace the fuse The engine does not start in external start mode The external start equipment plug is not inserted properly Insert the external start equipment plug corre...

Страница 76: ...76 ESE 1408 DBG ES DIN Status at May 2015 8 Technical specifications The technical specifications concerning use of the generator are described in this section Fig 8 1 Generator dimensions...

Страница 77: ...Nominal voltage 1 Ur 230 V Rated current 3 Ir 19 8 A Rated current 1 Ir 32 6 A Voltage tolerance 5 Weight ready for use 144 kg Tank contents regular grade petrol RON 91 12 l Length 820 mm Width 440 m...

Страница 78: ...equivalent 1 5 mm2 60 m HO 7 RN F or an equivalent 2 5 mm2 100 m Table 8 3 Maximum line length of the distribution network as a function of the cable cross section To observe the switching off condit...

Страница 79: ...ator is divided into these component groups Frame with covers tank and engine Generator and electronics Standard accessories Special accessories Special equipment 9 1 Sound absorbing hood Fig 9 1 Soun...

Страница 80: ...2 E135281 1 Sound absorbing hood complete RAL 7016 in cludes the whole frame color code 71 E135282 1 Sound absorbing hood complete Lemon green includes the whole frame color code 69 10 E508646 11 1 G...

Страница 81: ...E508697 71 1 E508697 69 1 80 E509043 11 1 G R wall special E509043 69 1 E509043 69 1 E509043 69 1 E509043 69 1 E509043 69 1 90 E508668 11 1 G L side 01 E508668 31 1 E508668 51 1 E508668 62 1 E508668...

Страница 82: ...62 1 E508917 71 1 E508917 69 1 140 E509316 11 1 G hood with logo 01 E509316 31 1 E509316 51 1 E509316 62 1 E509316 71 1 E509316 69 1 140 1 E509352 31 1 G hood logo MAGIRUS 150 E508944 11 1 Plate cove...

Страница 83: ...0 1 MotVan23HP ES Cooler clean 102 692520 1 Air filter replacement 103 842921 1 Oil filter 104 E133301 4 Vibration damper Form B 105 808624 1 Solenoid fuel 107 841729 1 Starter rewind 201 E133049 1 Al...

Страница 84: ...84 ESE 1408 DBG ES DIN Status at May 2015 9 3 Generator Fig 9 3 Replacement parts Generator Item Article name...

Страница 85: ...E507661 1 MCOR II insert E503307 00 1 Multi functional clamping sheet E134269 1 Display board 308 E132976 1 EMERGENCY STOP button 25 x 25 mm E130674 1 EMERGENCY STOP sign E131748 1 Switching element 2...

Страница 86: ...pressure switch lighting 402 E131863 1 Muffler cushion 403 E504507 92 1 Perforated plate D 45 404 E131010 1 Circlip 45 x 1 75 Tab 9 3 Replacement parts for generator Attention Line circuit breaker wit...

Страница 87: ...Status at May 2015 ESE 1408 DBG ES DIN 87 9 4 Accessories and markings Fig 9 4 Replacement parts for accessories Fig 9 5 Replacement parts forspecial accessories...

Страница 88: ...0545 1 Test probes valid for devices up to year of con struction 12 2015 920 E130446 1 100 cm measuring line valid for devices up to year of construction 12 2015 930 1 Engine operating manual B S 940...

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