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SPCL36104-S Suction System 

 

9.0 

OPTIMUM PERFORMANCE ADJUSTMENTS 

 

This section will explain how to adjust components for optimum performance. 

 
9.1 

MEDIA FLOW 

 

The Media Regulator is threaded onto a 1 1/4” pipe nipple under the Storage Hopper.  The 
media hose is inserted into the 1 1/8” horizontal bore of the regulator.  The thumbscrew is 
provided to apply slight pressure against the media hose to prevent movement.  The media 
hose will partly cover the secondary air port.  A smaller opening will increase media flow and 
a larger opening will decrease media flow. 

 
9.2 

(N/A) 

 
9.3 

NOZZLE DIRECTION AND DISTANCE 

 

Supporting each Suction Blast Gun are extension arms and knuckle assemblies.  The 
assembly permits the nozzles to be directed in any direction.  The Suction Blast Gun should 
be supported when loosening, aiming, and tightening the assemblies.  A distance of six (6) 
inches is recommended between nozzle and part.  See Figure 5. 

 
9.4 

BLAST INTENSITY 

 

The blast intensity on a part may be increased by one or more operating parameters: number 
of nozzles blasting; raising Blast Pressure; reducing media flow; increasing blast time; 
moving nozzles closer to part; and slower oscillation.  To lower intensity, the reverse may be 
used.  It is recommended that only one parameter be changed at a time. 

 
9.5 

MANDREL SPEED 
Mandrel speed is controlled by an adjustable potentiometer on the Operator Electric Control 
Panel.  A scale is provided to reference settings.  Slower speed increases blast intensity and 
faster speed reduces intensity. 

 
9.6 

BLAST PRESSURE 

 

Blast Pressure is the most common adjustment for intensity.  The Pressure Regulator may be 
turned clockwise to increase and counter clockwise to decrease Blast Pressure. 

 
9.7 

RECLAIMER (SEE FIGURE 4) 

 

The Reclaimer is supplied with a tunable secondary air adjustment.  When the band is 
properly adjusted, reusable media will be returned to the Storage Hopper while unwanted dust 
and broken down media (fines) are removed from the system and conveyed to the Dust 
Collector.  Adjust the band as described below: 

 

9.7.1  The band is joined at both ends by a bolt that must be loosened before adjusting the 

secondary air.  A slot pattern in the Reclaimer body has one (1) slot omitted.  The 
joined ends of the band must be located over the area of the omitted slot.  Also no 
Reclaimer slots should be visible through the band slots. 

 

Содержание DUPONT E10020

Страница 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL DUPONT E10020 SPCL36104 S SUCTION SYSTEM...

Страница 2: ...OLLERS 4 2 NOZZLE OSCILLATOR 4 3 AUTOMATIC MEDIA REPLENISHING SYSTEM 5 0 SYSTEM START UP PROCEDURE 6 0 SYSTEM MAINTENANCE AND OPERATION CHECK 7 0 SEQUENCE OF SYSTEM OPERATION 8 0 SEQUENCE OF SYSTEM SH...

Страница 3: ...hnical information please call the Empire TECHNICAL SERVICE GROUP at 215 752 8800 IMPORTANT READ THIS BEFORE GOING ANY FURTHER Your blast system may not include all of the components and options descr...

Страница 4: ...er and hopper makes an airtight seal This seal is critical for proper operation 2 5 Position the Blast Cabinet and make sure it is level Clear space must be available on both sides of the Blast Cabine...

Страница 5: ...in sight of the Main Electrical Enclosure 2 10 1 Complete the wiring from the Dust Collector and other electrical components to the Main Electrical Enclosure Once these connections are complete the Bl...

Страница 6: ...he system is capable of using a different type or size of media To fill the system the following procedure should be followed 2 16 1 Press the red SYSTEM OFF pushbutton 2 16 2 Open the abrasive loadin...

Страница 7: ...ctivates the blast solenoid when required by the process This selector switch illuminates when in the ON position 3 1 6 The SYSTEM MANUAL or AUTO selector switch allows for manual operation or automat...

Страница 8: ...e main disconnect is turned off and locked out for service 3 1 15 remote an additional EMERGENCY STOP pushbutton station is located near the loading door of the machine Pressing this will disengage th...

Страница 9: ...t the pressure 3 4 BLAST COMPONENTS The MH 2 Suction Blast Gun and MH 3 Suction Blast Gun mix blast air and media They exit from the nozzle creating the blast The air leaving the air jet entering the...

Страница 10: ...cause high wear locations where the hoses will prematurely wear out from the inside When replacing hoses avoid sharp bends and turns 3 4 5 Media Regulator Assembly See Figure 3 The SAR 2 Media Regulat...

Страница 11: ...rs the filter cleaning controls and the Blower Dust and fines are drawn from the Reclaimer to the Dust Collector Clean air is discharged from the Blower One of two types of Dust Collector may be suppl...

Страница 12: ...tribution of dust carried by inlet air c Amount of dust cake on filters frequency of filter cleaning Emissions from Empire Dust Collectors in good condition will normally be within the OSHA limit for...

Страница 13: ...controlled by a Blast Timer or a Blast Counter 4 2 2 D C Motor Driven Timing Belt Oscillator The D C driven Oscillator permits improved control of oscillation speed and distance This is required when...

Страница 14: ...ontaminants such as dust and particles dislodged from the part being blasted are usually carried over to the Dust Collector by the cyclonic Reclaimer which is better than 90 efficient However small am...

Страница 15: ...itch and turn on the Blast Cabinet lights Listen for the Automatic Bag Shake control to operate if your system has a Bag Type Dust Collector NOTE Reverse Pulse Cartridge Dust Collectors only clean whi...

Страница 16: ...en to protect the interior of the Blast Cabinet from premature wear Due to the high volume of abrasive media being delivered by the Blast Nozzles at a high pressure wear is unavoidable Careful daily m...

Страница 17: ...m before operating the system Refer to Section 9 0 6 16 Press the red SYSTEM OFF pushbutton to shut the system down On Bag Type Collectors listen for the Dust Collector Automatic Bag Shake to operate...

Страница 18: ...he collar at the load end as a home edge to properly position the part Closing the door will engage the tail spindle into the opened end of the mandrel to help support it Be sure the load door is secu...

Страница 19: ...previously run part the PINCH OSCILLATOR will have automatically repositioned itself In the event that the new part to be run is Longer than the previous part the oscillator will need to be reset by...

Страница 20: ...he part OSCILLATOR REFERENCE SPEED sets the reference value used to calculate the horizontal travel speed of the BLAST OSCILLATOR during a cycle This is also the speed that the largest diameter part w...

Страница 21: ...o stop and it will be shown on this display as to which one was activated The operational speeds of the Part Rotation and Blast Oscillator are monitored during the cycle In the event that they fall ou...

Страница 22: ...6104 S Suction System 7 11 12 SYSTEM OUTPUTS This screen shows the current condition of all the outputs from the PLC Green indicates that the output is on or active red indicates that the ouput is off...

Страница 23: ...ing extended idle time 8 1 Turn all selector switches to OFF Press the red SYSTEM OFF pushbutton 8 2 Open the Main Electric Disconnect and close the main air supply valve The main air supply valve wil...

Страница 24: ...ssure reducing media flow increasing blast time moving nozzles closer to part and slower oscillation To lower intensity the reverse may be used It is recommended that only one parameter be changed at...

Страница 25: ...Reclaimer body slot area Make a new corresponding reference mark on the Reclaimer body NOTE Repeat 9 7 2 through 9 7 5 until media is present in the Dust Collector waste 9 7 6 When only small amounts...

Страница 26: ...ARTRIDGES IF THE SYSTEM IS NOT PROPERLY ADJUSTED The following required adjustments are important 9 8 3 Adjusting Airflow using the Slide Gate A new Dust Collector with new filter cartridges has the a...

Страница 27: ...Photohelic Gage This control gives the operator the ability to adjust the pulsing of the Dust Collector Instead of the pulsing timer being on all the time the photohelic gage senses the pressure drop...

Страница 28: ...E A 5 32 air jet will be used with a 5 16 nozzle A drill bit may be used to measure the orifice sizes If the nozzle diameter increases by 1 16 or more replace it 9 9 2 The air jet must be checked for...

Страница 29: ...Regulator hole in hose or hole in suction gun 4 Media hose not inserted to proper air gap in Media Regulator 5 Media hose not installed or sealed in Suction Blast Gun 6 Worn nozzle air jet 7 Hole in a...

Страница 30: ...or Control Board failure 8 Check for the red brake light on the DC Motor Control Board If it is illuminated there is no run signal See Electrical Drawings and Manufacturer s literature 10 9 BLAST CABI...

Страница 31: ...ck Number 1 Window 510401 1 Window Gasket 524451 4 Light Globes 532621 100 Ft 5 8 Blast Hose 520802 50 Ft 1 2 Air Hose 520861 NOTE Your system has 6 MH 3 Blast Guns with 3 8 diameter di carb nozzles w...

Страница 32: ...or Limit Switch 534418 1 Proximity Switch Osc 534993 1 Proximity Sensor Hopper 600883 1 2 Air Regulator 340085 1 2 Filter Separator 504662 1 Replacement Element 508022 1 O Ring and Gasket Kit 508122 1...

Страница 33: ...ler 97557 N22 2 Air Cylinder Osc 10020 54 4 Stilson Hold Down Roller 10020 55 2 DC Motor Controller 535003 3 Disconnect Fuse 532944 3 Motor Branch Fuse 532938 2 Transformer Primary Fuse 532231 3 DC Po...

Страница 34: ...Blow Off Assembly B10020 B Suction Blast Gun Assembly B803378X Storage Hopper Assembly D806997X 1200 CFM Reclaimer with Ultrawear D806942X Pipe String Assembly D966057X Electrical Assembly D10020 E 1...

Страница 35: ...t with the blast media 13 1 2 Recommended maintenance schedules must be followed in order to validate the warranty For equipment operated in excess of the Normal Use and Service as defined above maint...

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