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6.3

Return of materials

Within the United States, call the North American Response Center using the 1-800-654-
RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with
any needed information or materials.

Outside of the United States, contact your local Emerson representative (support center
addresses and phone numbers are on the Title Page of this manual).

The center will ask for product model and serial numbers, and will provide a Return
Material Authorization (RMA) number. The center will also ask for the name of the process
material the product was last exposed to.

WARNING

Mishandling products exposed to a hazardous substance can cause death or serious injury.
If the product being returned was exposed to a hazardous substance as defined by OSHA,
a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance
identified must be included with the returned goods.

6.4

Service support

To expedite the return process outside of the United States, contact the nearest Emerson
representative.

Within the United States, call the Emerson Instrument and Valves Response Center using
the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will
assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return
Material Authorization (RMA) number. The center will also ask for the process material to
which the product was last exposed.

CAUTION

Individuals who handle products exposed to a hazardous substance can avoid injury if they
are informed of and understand the hazard. If the product being returned was exposed to
a hazardous substance as defined by OSHA, a copy of the required Material Safety Data
Sheet (MSDS) for each hazardous substance identified must be included with the returned
goods.

Emerson Instrument and Valves Response Center representatives will explain the
additional information and procedures necessary to return goods exposed to hazardous
substances.

Reference Manual

Maintenance and Troubleshooting

00809-0100-4002

May 2020

Rosemount DP Level

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Содержание Rosemount 1199

Страница 1: ...Reference Manual 00809 0100 4002 Rev EA May 2020 Rosemount DP Level Transmitters and 1199 Diaphragm Seal Systems ...

Страница 2: ...gaged to meet explosion proof requirements Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Electical hazard Electrical shock could cause death or serious injury If the sensor is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on transmitter leads and terminals Use e...

Страница 3: ...l or unintentional and needs to be protected against Physical security is an important part of any security program and fundamental to protecting your system Restrict physical access by unauthorized personnel to protect end users assets This is true for all systems used within the facility CAUTION The products described in this document are NOT designed for nuclear qualified applications Using non...

Страница 4: ...4 ...

Страница 5: ...ng and installation 23 3 2 Gaskets 25 3 3 Tagging 26 3 4 Torque sequence 27 3 5 FFW flush flanged seal 28 3 6 RFW remote flanged seal 31 3 7 EFW extended flanged seal 34 3 8 PFW pancake seal 36 3 9 FCW flush flanged seal ring type joint RTJ gasket surface 38 3 10 RCW remote flanged seal ring type joint RTJ gasket surface 40 3 11 FUW flush flanged groove type seals 42 3 12 FVW flush flanged tongue ...

Страница 6: ... range points 75 4 2 DP Level transmitter installation best practices 82 Chapter 5 Fill Fluids 89 5 1 Quality 89 5 2 Fill fluid selection 89 5 3 Fill fluid vapor pressure curves 90 Chapter 6 Maintenance and Troubleshooting 93 6 1 Cleaning 93 6 2 Troubleshooting 93 6 3 Return of materials 95 6 4 Service support 95 Chapter 7 Reference data 97 7 1 Product certifications 97 7 2 Ordering information sp...

Страница 7: ...ration outlines how to range a DP Level Remote Seal System Fill Fluids describes the offering of fill fluids available with Remote Seal Systems Maintenance and Troubleshooting provides techniques for cleaning and maintaining the system as well as addressing the most common operating problems Reference data provides resources for product certifications ordering information specifications drawings a...

Страница 8: ...Introduction Reference Manual May 2020 00809 0100 4002 8 Rosemount DP Level ...

Страница 9: ...itions such as high and low temperatures corrosive processes viscous mediums and hygienic applications 2 2 Terminology of system components Figure 2 1 lists the basic components for seal assemblies Figure 2 1 Components on a Two and Single Seal Assembly Two seal assembly Single seal assembly A B C D E B C F A Pressure differential pressure or multivariable transmitter B Process flange C Remote dia...

Страница 10: ...l on both sides However head temperature effect is still present Note Other factors that affect seal temperature effect include diaphragm thickness seal type and size capillary length and inner diameter Figure 2 3 shows how diaphragm size can affect the measurement reading at the transmitter For smaller seal sizes such as the 1 in size the amount of back pressure on the transmitter causes an addit...

Страница 11: ...ransmitter Density effect will be seen in both Tuned System Assemblies and Balanced System Assemblies and will have the same impact on the transmitter regardless of where the transmitter is mounted 2 3 3 System time response and performance The time response of a system is based on the type of transmitter its sensor range the length and inner diameter ID of the capillary and the viscosity of the f...

Страница 12: ...ymmetrical system that utilizes equal seals and capillary length on the high and low pressure sides of the transmitter Since the capillary lengths are the same each side ideally has the same amount of fill fluid minimizing or completely eliminating the seal temperature effect due to equal pressure on both sides of the transmitter diaphragm The balanced systems are still affected by the head pressu...

Страница 13: ...s any remote seal system with unequal lengths of capillary or two different remote seals on the high and low pressure connections Due to the unequal lengths of capillary there are seal temperature effects However this seal temperature effect counters the head pressure from the oil filled capillary and reduces total temperature effects on the entire system Figure 2 6 Tuned System Assembly Head temp...

Страница 14: ...ll welded vacuum construction was designed specifically for vacuum applications In this construction the sensor module gaskets are removed and a disk is welded over the sensor isolators This eliminates the possibility of air being drawn into the seal system in deep vacuum conditions This premium design is strongly suggested for vacuum pressures below 6 psia 310 mmHga 2 5 4 Transmitter mounting pos...

Страница 15: ...acuum applications Silicone 705 for vacuum applications or UltraTherm 805 for vacuum applications These fluids have been specially processed to deliver the maximum vapor pressure curve performance possible For more information on Rosemount Diaphragm Seal fill fluids reference the Rosemount 1199 Fill Fluid Specifications Technical Note 2 6 Diaphragm weld types Weld type is factory determined as bes...

Страница 16: ...ed A B D C E F A Material A B Material B C Upper housing D Diaphragm E TIG weld point F Seam weld point 2 6 3 Brazed design This process uses a brazing ring where the metals are brazed to attach the diaphragm to the upper housing This allows the gasket surface area to solidify as it is melted to the upper housing This option is used with Tantalum diaphragm when a metallic gasket is required A B C ...

Страница 17: ...ous processes For more information refer to the Rosemount 3051S Series Product Data Sheet Figure 2 7 ERS vs Capillary Rosemount 3051S ERS Traditional capillary system A B A Non proprietary electrical cable B Oil filled capillary system 2 8 Instrument Toolkit seal ordering and application process Rosemount Instrument Toolkit Software is an instrumentation specification tool that can be used to assi...

Страница 18: ...s a seal system that uses two different fill fluids to extend the operating temperature range of the system A high temperature fill fluid which is next to the hot process is kept warm enough to stay responsive A second fill fluid located on the other side of the intermediate diaphragm operates over a wide ambient temperature range The Rosemount Thermal Range Expander can operate in ambient tempera...

Страница 19: ...Figure 2 9 Rosemount Thermal Range Expander Temperature Operating Range Reference Manual Remote Seal Systems 00809 0100 4002 May 2020 Rosemount DP Level 19 ...

Страница 20: ... 100 C 176 F 80 C 140 F 60 C 104 F 40 C 68 F 20 C 32 F 0 C 4 F 20 C 40 F 40 C 76 F 60 C 112 F 80 C 212 F 100 C 176 F 80 C 140 F 60 C 104 F 40 C 68 F 20 C 32 F 0 C 4 F 20 C 40 F 40 C 76 F 60 C 112 F 80 C 32 F 0 C 122 F 50 C 302 F 150 C 482 F 250 C 662 F 350 C 842 F 450 C 401 F 205 C 185 F 85 C 185 F 85 C 599 F 315 C 58 F 50 C 91 F 33 C Process temperature F C Ambient temperature F C Ambient tempera...

Страница 21: ...ith a thermal optimizer For example an application with an ambient temperature of 50 F 10 C and a process temperature of 300 F 149 C is within the limits a thermal optimizer can be used in this application However an application with an ambient temperature of 122 F 50 C and a process temperature of 464 F 240 C is outside of the limits These high temperatures would be detrimental to the transmitter...

Страница 22: ...Remote Seal Systems Reference Manual May 2020 00809 0100 4002 22 Rosemount DP Level ...

Страница 23: ...al diaphragm is not dented or damaged during seal installation 3 1 2 Capillary When unpacking or handling seal system assemblies do not lift the seal or transmitter by gripping the capillaries Avoid sharply bending or crimping the capillary tubing The minimum bending radius of the capillary tubing is 3 in 8 cm 3 1 3 Rosemount Thermal Range Expander The Rosemount Thermal Range Expander system uses ...

Страница 24: ...ate the temperature slightly above the maximum ambient temperature for a consistent result To avoid accuracy effects and thermal stress the capillary should not be partially heated CAUTION NEVER attempt to disconnect the seals or capillaries from the transmitter or loosen bolts Doing so will result in loss of fill fluid and will void the product warranty Failing to recognize incorrect materials du...

Страница 25: ... default gaskets are listed in Table 3 1 based on seal type The process gasket must be supplied by the end user Tantalum diaphragms are not supplied with default gasket so a gasket option must be selected when applicable If a lower housing is supplied then the following gaskets are the default gaskets for each seal unless another gasket option is selected Table 3 1 Gasket Materials Seal type Gaske...

Страница 26: ...and ensuring the process temperature does not exceed the temperature limits of the gasket used Failure to properly install the gasket may cause process leaks which can result in death or serious injury 3 3 Tagging Each remote seal system is tagged in accordance with the end user requirements The remote seal model number is identified on the transmitter label shown in Figure 3 2 Figure 3 3 and Figu...

Страница 27: ...ensure even installation Best practice is to tighten 20 to 30 percent check the gap tighten 50 to 70 percent check flange gap and uniformity and continue to tighten in the appropriate pattern until you reach 100 percent torque value Time permitting wait a minimum of four hours and repeat the torque pattern to restore any short term creep relaxation in the connection Figure 3 5 Cross Pattern Sequen...

Страница 28: ...A B Process flange C Diaphragm D Flushing ring optional E Connection to transmitter F Flushing connection Note Two piece design seal assembly and process flange are separate components and can be rotated independent of each other Alignment clamp A can be ordered using option code SA Installation Reference Manual May 2020 00809 0100 4002 28 Rosemount DP Level ...

Страница 29: ... will be defined here Prior to installation you will need the following Torque wrench Mounting hardware end user supplied Gasket end user supplied Note Flushing rings include an Emerson supplied gasket If an alignment clamp is used a Phillips or slotted screwdriver is required for installation Verify the gasket materials are appropriate for the application Inspect bolts to ensure the material is c...

Страница 30: ...sing the applicable screwdriver tighten the screw on the clamp to hold the flushing ring in place 3 Insert end user supplied bolts in the bottom two bolt holes of the flange on the remote seal 4 Place the appropriate end user supplied gasket on the remote seal or flushing ring and align the gasket so that it is not inside the diaphragm weld as this will induce errors WARNING Failure to properly in...

Страница 31: ...Connection to transmitter E Flushing connection Note Lower housing always required for RFW remote flanged seal Figure 3 9 RFW Stud Bolt Design A C D B E A Upper housing B Diaphragm C Lower housing or flushing ring D Stud bolts E Connection to transmitter Reference Manual Installation 00809 0100 4002 May 2020 Rosemount DP Level 31 ...

Страница 32: ... remote flanged seal will be defined here Prior to installation you will need the following Torque wrench Mounting hardware end user supplied Gasket lower housing to process flange end user supplied Gasket remote seal to lower housing Emerson supplied Note Typically the stud bolt design includes Emerson supplied stud bolts Verify the gasket material is appropriate for the application Inspect bolts...

Страница 33: ...g each nut as the bolts are installed 7 Using a torque wrench on the nut tighten the assembly in a cross pattern to ensure even installation see Torque sequence The bolts should be torqued to the applicable flange requirements Required torque is a function of the gasket material and surface treatment of the bolts and nuts which are end user supplied Consider leak checking the installation to ensur...

Страница 34: ...NG Failure to properly install the gasket may cause process leaks which can result in death or serious injury 8 Install the bolts in a cross pattern and hand tighten 9 Using a torque wrench on the bolt tighten the assembly in a cross pattern to ensure even installation see Torque sequence The bolts should be torqued per Table 3 2 based on size and bolt material Consider leak checking the installat...

Страница 35: ...wo bolt holes of the flange on the remote seal 3 Place the appropriate end user supplied gasket on the remote seal WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 4 Using the previously installed bolts attach the remote seal and gasket to the process flange Secure with nuts and hand tighten 5 Insert end user supplied bolts in the t...

Страница 36: ...ting any weight 3 8 2 Process flange Emerson offers the option of supplying the process flange otherwise the process flange is furnished by the end user There is a 5 16 24 threaded connection on the back of the PFW pancake seal For certain pancake seal assemblies the Emerson supplied process flange has a machined hole through the center of the flange that corresponds to the threaded connection in ...

Страница 37: ...ing ensure flushing connections are sealed before completing installation Flushing rings may be ordered with or without one or two threaded flushing connections factory supplied plugs or drain vent valves If no flushing ring was purchased proceed to Step 3 Assemble the flushing ring Emerson supplied gasket and remote seal together If using an alignment clamp option code SA attach the flushing ring...

Страница 38: ...e installation to ensure a robust connection 3 9 FCW flush flanged seal ring type joint RTJ gasket surface Figure 3 12 FCW Two Piece Design Shown with Flushing Ring A C D B C A Process flange B Diaphragm C Flushing ring optional D Connection to transmitter 3 9 1 Parts required for installation The parts required to install the FCW flush flanged seal with RTJ gasket surface will be defined here Pri...

Страница 39: ...t errors which can result in death or serious injury 3 Insert end user supplied bolts in the bottom two bolt holes of the flange on the remote seal 4 Place the appropriate end user supplied gasket on the remote seal or optional flushing ring WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 5 Using the previously installed bolts atta...

Страница 40: ...t lb CS 20 NF 900 1500 2500 lb 105 ft lb 1 53 ft lb for 4 1 in diaphragm size Note This is the specification for connecting the remote seal to the lower housing not the torque specification for the lower housing onto the process flanged connection The lower housing bolts should be torqued to the applicable flange requirements 3 10 1 4 1 in 104 mm diaphragm diameter option The standard diaphragm si...

Страница 41: ...ne or two threaded flushing connections factory supplied plugs or drain vent valves 2 Install the stud bolts onto the lower housing 3 Assemble the lower housing to the process flange Place the appropriate end user supplied gasket between the lower housing and process flange WARNING Failure to properly install the gasket may cause process leaks and measurement errors which can result in death or se...

Страница 42: ... flanged groove type seals Figure 3 14 FUW Flush Flanged Type Seal EN1092 1 Type D C B A Process flange B Diaphragm C Connection to transmitter 3 11 1 Parts required for installation The parts required to install the FUW flush flanged groove type seal will be defined here Prior to installation you will need the following Torque wrench Mounting hardware end user supplied Gasket end user supplied Ve...

Страница 43: ...te seal and gasket to the process flange Secure with nuts and hand tighten 5 Insert end user supplied bolts in the top two bolt holes of the flange on the remote seal Secure with nuts and hand tighten 6 Using a torque wrench on the nut tighten the assembly in a cross pattern to ensure even installation Torque sequence The bolts should be torqued to the applicable flange requirements Required torqu...

Страница 44: ...e bottom two bolt holes of the flange on the remote seal 3 Place the appropriate end user supplied gasket on the remote seal WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 4 Using the previously installed bolts attach the remote seal and gasket to the process flange Secure with nuts and hand tighten 5 Insert end user supplied bolt...

Страница 45: ...1 23 ft lb CS 3 8 24 NF 2500 23 ft lb SST 3 8 24 NF 2500 23 ft lb CS 3 8 24 NF 5000 53 ft lb SST 20 NF 5000 50 ft lb CS 20 NF 10000 105 ft lb 1 1500 psi MWP RTW s are only available on 4 1 in diaphragm sizes Note This is the specification for connecting the remote seal to the lower housing not the torque specification for the lower housing onto the process threaded connection Standard NPT torque v...

Страница 46: ...d the lower housing to the process connection The lower housing includes a small hole designed for a spanner wrench to facilitate installation and applying the required torque The applied torque should comply with ANSI B1 20 1 for NPT connections or applicable torque requirements for pipe connections 3 Remove the protective cover from the diaphragm of the remote seal Use extreme caution during ins...

Страница 47: ...ion to transmitter B Diaphragm 3 14 1 Parts required for installation The parts required to install the HTS male threaded seal will be defined here Prior to installation you will need the following Thread sealant Thread sealant must meet the requirements of the application An example thread sealant is PTFE tape Reference Manual Installation 00809 0100 4002 May 2020 Rosemount DP Level 47 ...

Страница 48: ...ad 3 Thread the remote seal onto the process connection The remote seal is designed with a small hole to facilitate installation and applying torque The applied torque should comply with ANSI B1 20 1 for NPT connections or applicable torque requirements for pipe connections 3 15 SCW hygienic Tri Clover Tri Clamp seals Figure 3 18 SCW Tri Clamp Seal 2 3 and 4 in size A B 2 in size 1 in size A B A B...

Страница 49: ...F 21 C 250 F 121 C 1 in 1 500 psi 103 bar 1 200 psi 83 bar 2 in 1 000 psi 69 bar 800 psi 55 bar 2 in 1 000 psi 69 bar 800 psi 55 bar 3 in 1 000 psi 69 bar 800 psi 55 bar 4 in 600 psi 41 bar 500 psi 34 bar 3 15 2 Parts required for installation The parts required to install the SCW hygienic Tri Clamp seal will be defined here Prior to installation you will need the following Clamp Gasket Wrench opt...

Страница 50: ...so that it is not contacting the diaphragm as this will induce errors WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 3 Ensure that the SCW hygienic Tri Clamp seal is flush with the process connection 4 Install clamp and tighten to manufacturer s specifications Note EHEDG requirement on T stub installations the length L divided by ...

Страница 51: ...g a new tank spud Verify the O ring material is appropriate for the application 3 16 2 Installation steps Follow these steps to install the SSW hygienic tank spud seal Procedure 1 Prepare the tank see Tank preparation 2 Weld the tank spud onto the tank per plant procedures see Welding Ensure the tank spud is not assembled to the pressure transmitter and or the remote seal prior to welding 3 Remove...

Страница 52: ...t be covered Figure 3 20 Tank Preparation A Tank spud B Hole cut C Center of the hole D Weld Attempt to cut the hole as smoothly and as circular as possible A torch cut is not recommended The tank spud O D is 5 98 in 0 010 in 152 mm 0 25 mm When cutting the hole for the tank spud the gap between the hole diameter and spud O D should be held to a minimum It is recommended that the hole be no larger...

Страница 53: ...ansmitter and or remote seal prior to welding Do not nick the sealing surfaces of the tank spud the inner angled surfaces where the O ring sits shown in Figure 3 22 as any irregularities may cause leaks Figure 3 22 O ring Sealing Surfaces A A Sealing surfaces With the spud centered in the tank hole make sure the inner surface of the spud is flush with the inner surface of the tank The leak detecti...

Страница 54: ...ank Note The number of weld passes should be kept to a minimum while maintaining tank weld standards and sanitary requirements Additional weld passes are a significant contributor to spud distortion due to additional heat input and added filler material in beveled area of hole When fill passes are required a 1 16 in 1 58 mm diameter weld rod is recommended Note For high pressure clamps up to 1 000...

Страница 55: ...spud seal Procedure 1 Remove the plastic cover from the diaphragm of the remote seal 2 Weld the tank spud onto the tank per plant procedures see Welding WARNING Ensure the tank spud is not assembled to the pressure transmitter and or the remote seal prior to welding 3 Remove the protective cover from the diaphragm of the remote seal Use extreme caution during installation to ensure the diaphragm i...

Страница 56: ...ial is compatible with industry standards per the application such as ASME PCC 1 3 18 2 Installation steps Follow these steps to install the EES hygienic flanged tank spud extended seal Procedure 1 Prepare the tank see Tank preparation 2 Weld the tank spud onto the tank per plant procedures see Welding Ensure the tank spud is not assembled to the pressure transmitter and or the remote seal prior t...

Страница 57: ...hould be torqued to the applicable flange requirements Required torque is a function of the gasket material and surface treatment of the bolts and nuts which are end user supplied Consider leak checking the installation to ensure a robust connection 3 19 VCS Tri Clamp in line seal Figure 3 26 VCS Tri Clamp In line Seal 3 19 1 Parts required for installation The parts required to install the VCS hy...

Страница 58: ...ight be required depending on clamp style 4 Place the second appropriate end user supplied gasket for the application on the remote seal WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 5 Align the other end of the VCS hygienic Tri Clamp seal with the process piping 6 Attach the clamp and tighten to manufacturer s specifications wre...

Страница 59: ...DG approved gasket if EHEDG conformance is needed 3 20 2 Installation steps Follow these steps to install the SVS VARIVENT seal Procedure 1 Remove the protective cover from the diaphragm of the remote seal Use extreme caution during installation to ensure the diaphragm is not damaged 2 Place the appropriate gasket for the application on the remote seal WARNING Failure to properly install the gaske...

Страница 60: ... 1 Parts required for installation The parts required to install the SHP Cherry Burrell seal will be defined here Prior to installation you will need the following Clamp end user supplied Gasket end user supplied Wrench optional depending on clamp Verify the gasket material is appropriate for the application 3 21 2 Installation steps Follow these steps to install the SHP Cherry Burrell seal Instal...

Страница 61: ...SLS dairy process connection female thread seal per DIN 11851 Figure 3 29 SLS Hygienic Dairy Process Connection Female Thread Seal per DIN 11851 A B 3 22 1 Parts required for installation The parts required to install the SLS dairy process connection seal will be defined here Prior to installation you will need the following Gasket end user supplied Wrench optional depending on clamp Verify the ga...

Страница 62: ...ection 4 Tighten the nut onto the process connection per DIN 11851 Care should be taken not to overtighten Note EHEDG requirement on T stub installations the length L divided by the diameter D of the tee is to be less than 1 i e L D 1 D L 3 23 WSP saddle seal Figure 3 30 WSP Saddle Seal 3 in line size and smaller 4 in line size and larger A A B B A Connection to transmitter B Diaphragm 3 23 1 Part...

Страница 63: ...supplied Gasket Emerson supplied Cutting and welding equipment required if installing a new saddle lower Verify the gasket material is appropriate for the application Reference Manual Installation 00809 0100 4002 May 2020 Rosemount DP Level 63 ...

Страница 64: ...ket for the application on the remote seal WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 4 Insert the WSP saddle seal into the saddle lower 5 Install the bolts in a cross pattern and hand tighten 6 Using a torque wrench on the bolt tighten the assembly in a cross pattern to ensure even installation see Torque sequence The bolts s...

Страница 65: ...e amount of fill required during weld and minimize the number of weld passes These best practices will decrease heat input and help mitigate distortion 3 Position the lower housing weld spud in the vessel hole place heat sink and tack the housing in place using the welding sequence shown in Figure 3 32 Cool each section with a wet cloth before proceeding to the next section CAUTION Do not place th...

Страница 66: ...e diaphragm of the remote seal Use extreme caution during installation to ensure the diaphragm is not damaged 6 Place the gasket into the lower housing make sure the gasket is properly aligned on the gasket sealing surface WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 7 Insert the UCP union connection seal into the lower housing ...

Страница 67: ... a hole in the process vessel to accept the lower housing The diameter for a lower housing with a heat isolator groove is 1 32 in 33 4 mm The hole should produce a tight uniform fit when coupled with the lower housing 2 Bevel the edge of the vessel hole to accept filler material see Figure 3 34 An angle no larger than 37 5 is recommended see ASME B16 25 for more details Bevels can be made on one o...

Страница 68: ... to cool between weld sections Weld should be cooled to 350 F 177 C or less after each pass while being cool to the touch is preferred Use of a damp cloth or compressed air is allowed if rapid cooling is desired Repeat procedure on the outside of the tank Note The number of weld passes should be kept to a minimum while maintaining tank weld standards and process requirements Additional weld passes...

Страница 69: ...al A B A Connection to transmitter B Diaphragm 3 26 1 Parts required for installation The parts required to install the CTW chemical tee seal will be defined here Prior to installation you will need the following Torque wrench Mounting hardware end user supplied Gasket end user supplied Verify the gasket material is appropriate for the application Inspect bolts to ensure the material is compatible...

Страница 70: ...nsure even installation see Torque sequence The bolts should be torqued to the applicable flange requirements Required torque is a function of the gasket material and surface treatment of the bolts and nuts which are end user supplied Consider leak checking the installation to ensure a robust connection 3 27 TFS wafer style In line seal Figure 3 36 TFS Wafer Style In Line Seal A B A Connection to ...

Страница 71: ... nuts and hand tighten 4 Place the second appropriate end user supplied gasket for the application on the other end of the remote seal WARNING Failure to properly install the gasket may cause process leaks which can result in death or serious injury 5 Align that end of the TFS wafer style In line seal flush with the process flange 6 Insert end user supplied bolts secure with nuts and hand tighten ...

Страница 72: ...ng to process flange end user supplied Gasket remote seal to lower housing Emerson supplied Verify the gasket material is appropriate for the application Inspect bolts to ensure the material is compatible with industry standards per the application such as ASME PCC 1 3 28 2 Installation steps Follow these steps to install the WFW flow thru flanged seal on an existing process piping system Procedur...

Страница 73: ...uld be torqued to the applicable flange requirements Required torque is a function of the gasket material and surface treatment of the bolts and nuts which are end user supplied Consider leak checking the installation to ensure a robust connection 8 Remove the protective cover from the diaphragm of the remote seal Use extreme caution during installation to ensure the diaphragm is not damaged 9 Ass...

Страница 74: ...Installation Reference Manual May 2020 00809 0100 4002 74 Rosemount DP Level ...

Страница 75: ... zero based 2 Closed tank non zero based Zero trim via Field Communicator Re range via zero button Re range via Field Communicator Scale display Figure 4 1 Remote Seals ATM open to atmosphere Balanced equal capillary length and size seal Tuned unequal capillary length Direct mount Remote capillary 2 Zero based means 4 mA equals 0 inH2O Reference Manual Configuration 00809 0100 4002 May 2020 Rosemo...

Страница 76: ...in the minimum level of process above the high pressure seal and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SGP Lmin SGP 108 in 0 75 0 in 0 75 81 inH2O 4 mA Lmin SGP dH SGF 0 in 0 75 0 in 0 934 0 inH2O 20 mA Lmax SGP dH SGF 108 in 0 75 0 in 0 934 81 inH2O Span 81 inH2O 81 to 0 inH2O Note Both installations would have...

Страница 77: ... Lmin the minimum level of process above the high pressure seal and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SGP Lmin SGP 108 in 0 75 0 in 0 75 81 inH2O 4 mA Lmin SGP dH SGF 0 in 0 75 60 in 0 934 56 04 inH2O 20 mA Lmax SGP dH SGF 108 in 0 75 56 04 inH2O 137 04 inH2O Span 81 inH2O 137 04 to 56 04 inH2O Note Silicone...

Страница 78: ... and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SGP Lmin SGP 108 in 0 75 81 inH2O 4 mA Lmin SGP dH SGF 0 in 0 75 120 in 0 934 112 08 inH2O 20 mA Lmax SGP dH SGF 108 in 0 75 120 in 0 934 31 08 inH2O Span 81 inH2O 112 08 to 31 08 inH2O Note The height of the transmitter Hd Sg should not be greater than approximately 39...

Страница 79: ...y the 20 mA lower range value Lmin the minimum level of process above the high pressure seal and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SGP Lmin SGP 108 in 0 75 81 inH2O 4 mA Lmin SGP dL SGF 0 in 0 75 120 in 0 934 112 08 inH2O 20 mA Lmax SGP dL SGF 108 in 0 75 120 in 0 934 31 08 inH2O Span 81 inH2O 112 08 to 31 0...

Страница 80: ...ically the 20 mA lower range value Lmin the minimum level of process above the high pressure seal and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SG 108 in 0 75 81 inH2O 4 mA Lmin SGP dL SGF dH SGF 0 in 0 75 60 in 0 934 60 in 0 934 112 08 inH2O 20 mA Lmax SGP dL SGF dH SGF 108 in 0 75 60 in 0 934 60 in 0 934 31 08 inH...

Страница 81: ...f process above the high pressure seal and typically the 4 mA lower range value SGF specific gravity of fill fluid SGP specific gravity of process fluid Tank span Lmax SG 108 in 0 75 81 inH2O 4 mA Lmin SGP dL SGF dH SGF 0 in 0 75 180 in 0 934 60 in 0 934 112 08 inH2O 20 mA Lmax SGP dL SGF dH SGF 108 in 0 75 180 in 0 934 60 in 0 934 31 08 inH2O Span 81 inH2O 112 08 to 31 08 inH2O Note Silicone 200 ...

Страница 82: ...tal values after being installed For these reasons a re range function is common practice after all installations Figure 4 8 Installation Example Pressure transmitter Pressure transmitter with remote seals A Primary fill B Secondary fill What is important is the calculated span level height specific gravity of the process After the transmitter is mounted it is common and best practice to re range ...

Страница 83: ...re ranged so that the 0 value 4 mA would equal the installed value The 100 percent 20 mA would be adjusted to the required calculated span 4 2 3 Open tank example zero based lower range value with Field Communicator Perform a zero trim via Field Communicator after installation for zero based lower range values Figure 4 9 Open Tank ATM open to atmosphere Reference Manual Configuration 00809 0100 40...

Страница 84: ...Figure 4 10 Before Zero Trim Using Field Communicator Figure 4 11 After Zero Trim Using Field Communicator Configuration Reference Manual May 2020 00809 0100 4002 84 Rosemount DP Level ...

Страница 85: ...he seal assemble apply pressure 4 mA 0 inH2O 20 mA 81 inH2O 2 Install the tuned system by assembling the seals to the process taps Common practice is to mount the high pressure side seal to the low process tap and the low pressure side seal to the high process tap 3 Wire and apply power to the transmitter 4 If the transmitter has a zero button see Figure 4 13 and Figure 4 14 push the Zero button T...

Страница 86: ...d Communicator to see the change Figure 4 13 Zero and Span Buttons on Rosemount 2088 2051 and 3051 A A Zero and span buttons Figure 4 14 Zero and Span Buttons on Rosemount 3051S Plantweb Junction box A B A B A Zero B Span 5 If the transmitter does not have a Zero button use a Field Communicator to re range the transmitter Example 2 Re range using a Field Communicator Transmitter is ranged per Figu...

Страница 87: ...nt to configure the output to an engineering unit other than the standard defaults go to Scale display with Field Communicator 4 2 5 Scale display with Field Communication After the transmitter is installed you can scale the display to match the DCS or PLC as required but often 0 to 100 percent is sufficient As an example in Figure Figure 4 12 the display should be 0 to 81 inH2O This can be done u...

Страница 88: ...ion select Linear 3 Enter Pressure value position 1 enter 112 08 4 Enter Scaled Variable position 1 enter 0 5 Enter Pressure value position 2 enter 31 08 6 Enter Scaled Variable position 2 enter 81 7 Enter Linear Offset enter 0 00 8 Go to Display under manual setup 9 Pressure OFF 10 Scaled Variable ON 11 Module Temperature OFF 12 Percent of range OFF Note The transmitter is ranged 112 08 to 31 08 ...

Страница 89: ...h tests to confirm the fill quality of the finished seal system 5 1 2 Testing Emerson s vapor pressure curves are derived from empirical lab testing in real devices at both vacuum conditions and at the maximum continuous temperature at one atmosphere of pressure The maximum continuous temperature at one atm of pressure correlates to the thermal stability of the fill fluid which is the maximum temp...

Страница 90: ...s each fill fluid has a specific vapor pressure curve The vapor pressure curve indicates the pressure and temperature relationship where the fluid is in a liquid or vapor state Safe and reliable system operation requires the fill fluid to remain in a liquid state Figure 5 1 Liquid vs Pressure State Under Vacuum The thermal stability point of a fill fluid is equal to its maximum temperature at one ...

Страница 91: ... and a maximum pressure of 700 Torr SYLTHERM XLT would be recommended However say the process pressure drops to 200 Torr and 284 F 140 C at one point during the process cycle then Silicone 200 for vacuum applications would be recommended because it is the fill fluid farthest to the right that the process falls into 5 3 3 Fill fluid specifications Rosemount fill fluid properties vapor pressure curv...

Страница 92: ...Fill Fluids Reference Manual May 2020 00809 0100 4002 92 Rosemount DP Level ...

Страница 93: ...s 1 See the troubleshooting section of the transmitter manual for more extensive information 2 Check for adequate voltage to the transmitter 3 Check the milliampere rating of the power supply against the total current being drawn for all transmitters being powered 4 Check for shorts and multiple grounds 5 Check for proper polarity at the transmitter terminal 6 Check loop impedances CAUTION Do not ...

Страница 94: ... to Instrument Toolkit seal ordering and application process for more information 6 2 4 Output reads negative pressure Potential cause Mounting effect Recommended actions The output will read negative as the remote fill fluid is applying pressure to the low side See Configuration 6 2 5 No response to change in pressure Potential cause Damaged diaphragm Recommended actions Remove seal and inspect d...

Страница 95: ... return process outside of the United States contact the nearest Emerson representative Within the United States call the Emerson Instrument and Valves Response Center using the 1 800 654 RSMT 7768 toll free number This center available 24 hours a day will assist you with any needed information or materials The center will ask for product model and serial numbers and will provide a Return Material...

Страница 96: ...Maintenance and Troubleshooting Reference Manual May 2020 00809 0100 4002 96 Rosemount DP Level ...

Страница 97: ...ional drawings click Data Sheets Bulletins and select the appropriate Product Data Sheet 7 3 Spare parts Table 7 1 Flush Flanged FFW and Pancake PFW Lower Housings Material Size Part number One in Two in One in Two in 316 SST 2 in DP0002 2111 S6 DP0002 2121 S6 DP0002 2112 S6 DP0002 2122 S6 3 in DP0002 3111 S6 DP0002 3121 S6 DP0002 3112 S6 DP0002 3122 S6 4 in DN 100 DP0002 4111 S6 DP0002 4121 S6 DP...

Страница 98: ...rgin PTFE GHB GRAFOIL Gylon 3510 316 SST 2 in DP0007 0201 TT DP0007 0201 TF DP0007 0201 GF DP0007 0201 GY 3 in DP0007 0301 TT DP0007 0301 TF DP0007 0301 GF DP0007 0301 GY 4 in DN 100 DP0007 0401 TT DP0007 0401 TF DP0007 0401 GF DP0007 0401 GY DN 50 DP0007 0601 TT DP0007 0601 TF DP0007 0601 GF DP0007 0601 GY DN 80 DP0007 0801 TT DP0007 0801 TF DP0007 0801 GF DP0007 0801 GY Table 7 3 Alignment Clamp...

Страница 99: ...n steel 1 in DP0004 1100 Z1 DP0004 1111 Z1 DP0004 1121 Z1 DP0004 1112 Z1 DP0004 1122 Z1 1 in DP0004 1600 Z1 DP0004 1611 Z1 DP0004 1621 Z1 DP0004 1612 Z1 DP0004 1622 Z1 DN 25 DP0004 1700 Z1 DP0004 1711 Z1 DP0004 1721 Z1 DP0004 1712 Z1 DP0004 1722 Z1 DN 40 DP0004 1900 Z1 DP0004 1911 Z1 DP0004 1921 Z1 DP0004 1912 Z1 DP0004 1922 Z1 Alloy 400 1 in DP0004 1100 M4 DP0004 1111 M4 DP0004 1121 M4 DP0004 111...

Страница 100: ... DP0070 1112 S6 DP0070 1122 S6 DP0070 111A S6 DP0070 112A S6 3 8 18 NPT DP0070 1201 S6 DP0070 1212 S6 DP0070 1222 S6 DP0070 121A S6 DP0070 122A S6 14 NPT DP0070 1301 S6 DP0070 1312 S6 DP0070 1322 S6 DP0070 131A S6 DP0070 132A S6 14 NPT DP0070 1401 S6 DP0070 1412 S6 DP0070 1422 S6 DP0070 141A S6 DP0070 142A S6 1 11 5 NPT DP0070 1501 S6 DP0070 1512 S6 DP0070 1522 S6 DP0070 151A S6 DP0070 152A S6 1 1...

Страница 101: ...A Z1 DP0070 132A Z1 14 NPT DP0070 1401 Z1 DP0070 1412 Z1 DP0070 1422 Z1 DP0070 141A Z1 DP0070 142A Z1 1 11 5 NPT DP0070 1501 Z1 DP0070 1512 Z1 DP0070 1522 Z1 DP0070 151A Z1 DP0070 152A Z1 1 11 5 NPT DP0070 1601 Z1 N A N A N A N A 1 11 5 NPT DP0070 1701 Z1 N A N A N A N A G A DIN 16288 DP0070 1901 Z1 DP0070 1912 Z1 DP0070 1922 Z1 DP0070 191A Z1 DP0070 192A Z1 Alloy 400 18 NPT DP0070 1101 M4 DP0070 ...

Страница 102: ...WP DP0007 24 01 K4 TBD DP0007 24 01 GY DP0007 24 01 GF N A N A N A 10000 psi MWP DP0007 24 01 K4 N A N A N A N A DP0007 24 03 M4 DP0007 24 03 HC Table 7 10 Plugs for Threaded RTW Lower Housings Material in in SST 01199 7000 0502 01199 7000 0504 Alloy C 276 01199 7000 0602 01199 7000 0604 Table 7 11 Sanitary Tank Spud Seal SSW Parts Part description Part number Sanitary tank spud 2 in extension 011...

Страница 103: ...140 Table 7 13 Sanitary Thin Wall Tank Spud Seal STW Parts Part description Part number Thin wall spud 01199 0073 0001 Clamp 01199 0526 0004 Ethylene Propylene O ring 01199 7001 1003 Table 7 14 Sanitary Pipe Mount Seal UCP and Sleeve Seal PMW Parts Part description Part number PTFE gasket package of 12 02088 0078 0001 316 SST weld spud for UCP 02088 0295 0003 316 SST plug heat sink for UCP 02088 0...

Страница 104: ...witzerland 41 0 41 768 6111 41 0 41 768 6300 RFQ RMD RCC Emerson com Asia Pacific Regional Office Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 65 6777 8211 65 6777 0947 Enquiries AP Emerson com Middle East and Africa Regional Office Emerson Automation Solutions Emerson FZE P O Box 17033 Jebel Ali Free Zone South 2 Dubai United Arab Emirates 971 4 8118100 971 4 8865465 RFQ RMTMEA...

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