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Owner and operator manual

Section 4: Orifice plate installation and removal instructions

3-9008-001 Rev M

January 2015

“Extended time” procedure

73

In preparation for the plate removal and installation process, the operator must evaluate the
meter system to determine the amount of time between the Top (14) fluid evacuation and the
plate change to the full replacement of the Clamping Bar (12 or 12HP), the Sealing Bar (9 or
9HP), and the Sealing Bar Gasket (9A, 9A-HP or 9CF) back on the Top (14).

If the operator determines that the time between the Top (14) fluid evacuation and plate
change to the full replacement of the Clamping Bar (12 or 12HP), the Sealing Bar (9 or 9HP), and
the Sealing Bar Gasket (9A, 9A-HP or 9CF) back on the Top (14) is less than 15 minutes, then the
operator may use the “QUICK CHANGE” procedure.

If the operator determines that the time between the Top (14) fluid evacuation and the plate
change to the full replacement of the Clamping Bar (12 or 12HP), the Sealing Bar (9 or 9HP), and
the Sealing Bar Gasket (9A, 9A-HP or 9CF) back on the Top (14) is greater than 15 minutes, then
the operator must use the “EXTENDED TIME” procedure.

If, for any reason, the operator cannot determine the total time between the Top (14) fluid
evacuation and the plate change to the full replacement of the Clamping Bar (12 or 12HP), the
Sealing Bar (9 or 9HP), and the Sealing Bar Gasket (9A, 9A-HP or 9CF) back on the Top (14), then
the operator must use the “EXTENDED TIME” procedure.

The following are the conditions required to start the removal procedure of the orifice plate:

•

The Senior is operating at line pressure

•

The Plate Carrier (8DM or 8DMC) is located in the measurement position within the
Body (4)

•

The Indicator Pointer (5B) and the Indicator Plate (5A) are installed on the Senior.

•

The Slide Valve Shaft (5) is in the CLOSED position

•

The Equalizer Valve (1) is in the CLOSED position

•

The Bleeder Valve (10B) is in the CLOSED position

•

The Sealing Bar Gasket (9A, 9A-HP or 9CF), the Sealing Bar (9 or 9HP), and the Clamping
Bar (12 or 12HP) are fastened to the Top (14)

•

Process temperature and ambient temperature values are within range of grease charts

•

Process pressure values are within the range of grease charts.

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Содержание Daniel Senior Orifice Fitting Series

Страница 1: ...Owner and operator manual Part Number 3 9008 001 Rev M January 2015 DanielTM SeniorTM Orifice Fittings 2 8 150 1500 2 12 2500 10 16 150 1500 ...

Страница 2: ......

Страница 3: ...27 6312 USA toll free 1 888 356 9001 1 713 827 3380 Asia Pacific Republic of Singapore 65 6777 8211 65 6777 0947 0743 Europe Stirling Scotland UK 44 0 1786 433400 44 0 1786 433401 Middle East Africa Dubai UAE 971 4 8118100 971 4 8865465 Return Material Authorization RMA A Return Material Authorization RMA number must be obtained prior to returning any equipment for any reason Download the RMA form...

Страница 4: ...fety alert symbol It is used to alert you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Safety alert symbol Danger indicates a hazardous situation which if not avoided will result in death or serious injury Warning indicates a hazardous situation which if not avoided could result in death or serious injury Caution indicates ...

Страница 5: ...d and trained personnel should install operate repair and maintain this product Verify that this is the correct instruction manual for your Daniel product If this is not the correct documentation contact Daniel at 1 713 827 6314 You may also download the correct manual from http www daniel com Save this instruction manual for future reference If you resell or transfer this product it is your respo...

Страница 6: ...instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where applicable Ensure that all ...

Страница 7: ...IBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABIL ITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LI...

Страница 8: ...s storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and re...

Страница 9: ...rifice Fitting sizes 8 12 2500 16 1 3 4 Daniel Senior Orifice Fitting sizes 10 16 150 900 20 1 3 5 Daniel Senior Orifice Fitting sizes 10 16 1500 24 Section 2 Installation 2 1 General information 29 2 2 Storage 30 2 3 Preliminary steps 30 2 4 Severe service conditions 31 2 5 Corrosive service 31 2 5 1 External corrosive environments 31 2 5 2 Internal corrosive environments 32 2 6 Low temperature s...

Страница 10: ...ction 5 Supplemental information 5 1 Recommended spare parts for one year operation 97 5 2 Lubricant information 98 5 3 Torque information 103 5 3 1 Joint assembly procedures 103 5 4 Plate and valve carrier clearances 110 5 5 Instructions to retro fit Senior with soft seat slide valve 110 5 5 1 Scope applicable to 2 thru 12 150 thru 600 ANSI only 110 5 5 2 Material List 111 5 5 3 Disassembly 112 5...

Страница 11: ...Daniel Senior Orifice Fitting sizes 10 thru 16 1500 25 Table 2 1 Daniel alternate components 31 Table 4 1 Plate change procedure selection for grease assisted slide valves and soft seat slide valves 51 Table 5 1 Recommended spare parts 97 Table 5 2 Daniel Senior Slide Valve grease assisted metal to metal lubricants 98 Table 5 3 Clamping bar screw 11 quantity and torque requirements 104 Table 5 4 S...

Страница 12: ...xii List of Tables List of Tables Owner and operator manual January 2015 3 9008 001 Rev M ...

Страница 13: ...itting component identification 29 Figure 2 2 Daniel Senior Flangenek Fitting with meter tube 33 Figure 2 3 Plate Carrier 8DM or 8DMC plunger and notch location 39 Figure 2 4 Orientation of Plate Carrier 8DM or 8DMC Prior to Installation 40 Figure 4 2 Improper Location of Operating Wrench 2 During an Orifice Plate Change Operation 49 Figure 4 1 Top 14 KEEP OUT ZONE 49 Figure 4 3 Indicator Plate 5A...

Страница 14: ...xiv List of Figures List of Figures Owner and operator manual January 2015 3 9008 001 Rev M ...

Страница 15: ...e plate without disturbing flow measurement system piping and with little or no interruption in service The orifice plate within a Senior restricts the fluid moving through a pipe This restriction creates a change in static pipe pressure of the fluid Instruments measure this change in pressure prior to the fluid passing through the orifice plate and once again after it passes the plate Instrumen t...

Страница 16: ... conventional orifice fitting installations Maintenance technicians can replace and repair all parts of the Senior including the slide valve assembly without removing the Body 4 from the line refer to Section 3 Maintenance Daniel designs and manufactures all Senior units to applicable AGA recommendations and in accordance with selected ANSI ASME and ASTM specifications As an option Daniel also des...

Страница 17: ...ston Texas USA 1995 Daniel Measurement and Control Inc Fundamentals of Orifice Meter Measurement Daniel Measurement and Control Inc Houston Texas USA 1997 Kendrick Ray Effects of the Latest Revision of ANSI API 2530 AGA 3 On Orifice Meter Primary Elements Daniel Measurement and Control Inc Houston Texas USA 1997 Daniel Measurement and Control Inc Getting the Best Value From Daniel Senior Orifice F...

Страница 18: ...ver exceed temperature operating limits w Nitrile Seal Maximum 250 F 121 C Minimum 30 F 34 C w HNBR Seal Maximum 300 F 148 C Minimum 20 F 28 C w FKM Seal Maximum 392 F 200 C Minimum 15 F 26 C w FFKM Seal Maximum 620 F 327 C Minimum 4 F 20 C Differential pressure See AGA Report 3 Space limits See Senior Orifice Fitting Technical Guide DAN DIF TG Time parameters See Orifice Plate changing instructio...

Страница 19: ... in well ventilated spaces buildings enclosures meter houses Installation at product owner s discretion Site temperature Material of construction dependent Example WCB maximum 200 F 93 C minimum 20 F 28 C Site humidity No limit Site elevation No limit Proximity to population For new installations placement of the Senior shall be at a location that has fewer than 10 buildings intended for human occ...

Страница 20: ...cements are not contained within the scope of this document Pipe supports Support the flow measurement system or meter tube at regular intervals to prevent bending due to the weight of the system as well as the weight of the measured fluid Since all meter tubes are unique it is important that an engineer design a piping system which can place support for each tube during regular intervals Proper s...

Страница 21: ...ator manual Section 1 Introduction 3 9008 001 Rev M January 2015 Specifications 7 1 3 Specifications 1 3 1 Daniel Senior Orifice Fitting sizes 2 8 150 900 Figure 1 2 Daniel Senior Orifice Fitting drawing 2 8 150 900 ...

Страница 22: ...1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 8A Plate Carrier Spring Pin 18 8 SS 1 1 1 1 1 8DMC Plate Carrier 316 SS...

Страница 23: ...ith Chrome Steel Balls 1 1 1 1 1 25 Packing Nut CS ZP 6 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 12 26 Stuffing Box Gland 316 SS 6 6 6 6 6 30 1 Drain Valve Plug CS ZP 1 1 1 1 1 31 1 N P T Plug for Pressure Meter Tap CS Chemically Treated 2 2 2 2 2 32 Hex Nut CS 150 600 14 15 15 18 19 900 14 15 15 18 20 33 Stud Alloy Steel 150 600 14 15 15 18 19 900 14 1...

Страница 24: ...s 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mate...

Страница 25: ...roduction 3 9008 001 Rev M January 2015 Daniel Senior Orifice Fitting sizes 2 8 1500 and 2 6 2500 11 1 3 2 Daniel Senior Orifice Fitting sizes 2 8 1500 and 2 6 2500 Figure 1 3 Daniel Senior Orifice Fitting drawing sizes 2 8 1500 and 2 6 2500 ...

Страница 26: ... 1 1 1 5 Slide Valve Shaft 316 Stainless Steel 1 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 1 8A Plate Carrier Spr...

Страница 27: ... to metal 18B Slide Valve Seat Screw AlloySteel Phosphate Treat 1500 8 10 11 14 16 2500 10 10 11 14 12 20HP Stuffing Box Upper CS ZP 2500 2 2 2 2 0 21HP Stuffing Box Lower CS ZP 2500 4 4 4 4 0 22A Bearing Plug and Stuffing Box Gasket StainlessSteel 1500 6 6 6 6 6 22A HP Bearing Plug and Stuffing Box Gasket StainlessSteel 2500 6 6 6 6 22B Bearing Plug and Stuffing Box O Ring Synthetic Rubber 2500 6...

Страница 28: ... Chemically Treated 2 2 2 2 2 32 Hex Nut CS 1500 14 14 16 18 18 2500 16 16 16 18 33 Stud Alloy Steel 1500 14 14 16 18 18 2500 16 16 16 18 36 Stuffing Box Upper CS ZP 1500 2 2 2 2 2 37 Stuffing Box Lower CS ZP 1500 4 4 4 4 4 40 Stuffing Box Sleeve Upper CS ZP 1500 2 2 2 2 2 41 Stuffing Box Sleeve Lower CS ZP 1500 4 4 4 4 4 42 Plate Carrier Stop Pin CS ZP 1 1 1 1 1 43 Plate Carrier Stop Pin Lock Scr...

Страница 29: ...sticks 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part...

Страница 30: ...ice Fitting sizes 8 12 2500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 3 Daniel Senior Orifice Fitting sizes 8 12 2500 Figure 1 4 Daniel Senior Orifice Fitting drawing sizes 8 12 2500 ...

Страница 31: ...eft Hand Aluminum 1 1 1 5A RH Indicator Plate Right Hand Aluminum 1 1 1 5B Indicator Pointer CS 2 2 2 5D Indicator Pointer Attachment Screw 31618 8 Stainless Steel 2 2 2 5 6 7 gear Shaft 316 Stainless Steel 3 3 3 8DM Plate Carrier CS 1 1 1 9B Sealing Bar Alignment Pin CS 1 1 1 9C O Ring Sealing Bar Gasket Nitrile 1 1 1 9 HP Sealing Bar CS 1 1 1 10C Bleeder Valve Body CS 1 1 1 10D Bleeder Valve Ste...

Страница 32: ...tting with 1 Adapt Comm Item 1 1 1 25 HP Packing Nut CS 7 7 7 25A HP Shaft Packing 1 2 LG Teflon 27 27 27 25B HP Shaft Packing 1 4 LG Teflon 6 6 6 25C HP Stuffing Box Bushing Teflon 6 6 6 26B External Stuffing Box Gland 316 SS 7 7 7 26C O Ring Stuffing Box Gland Nitrile 7 7 7 26D O Ring Stuffing Box Gland Nitrile 7 7 7 30 Drain Plug CS 1 1 1 31 Meter Tap Plug CS 2 2 2 32 Hex Nut 2H 20 20 20 33 Bod...

Страница 33: ... 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mater...

Страница 34: ...tting sizes 10 16 150 900 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 4 Daniel Senior Orifice Fitting sizes 10 16 150 900 Figure 1 5 Daniel Senior Orifice Fitting drawing sizes 10 16 150 900 ...

Страница 35: ...y Cast Carbon Steel 1 1 1 1 5 Slide Valve Shaft 316 Stainless Steel 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 8DM Plate Car...

Страница 36: ...1 1 1 1 18B Slide Valve Seat Screw Alloy Steel Phosphate Treat 18 20 24 26 22A Bearing Plug and Stuffing Box Gasket Stainless Steel 6 6 6 6 23 Grease Gun Complete CS ZP 1 1 1 2 24 Grease Seal Double Ball Check Valve 316 Stainless Steel with Chrome Steel Balls 1 1 1 2 25 Packing Nut CS ZP 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 26 Stuffing Box Gland 316 SS...

Страница 37: ...ks 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mat...

Страница 38: ...e Fitting sizes 10 16 1500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M 1 3 5 Daniel Senior Orifice Fitting sizes 10 16 1500 Figure 1 6 Daniel Senior Orifice Fitting drawing sizes 10 16 1500 ...

Страница 39: ...Shaft 316 Stainless Steel 1 1 1 1 5A LH Indicator Plate Left Hand Cast Aluminum 1 1 1 1 5A RH Indicator Plate Right Hand Cast Aluminum 1 1 1 1 5B Indicator Pointer Stainless Steel 2 2 2 2 5C Drive Screws 18 8 Stainless Steel 4 4 4 4 6 Lower Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 7 Upper Plate Carrier Shaft 316 Stainless Steel 1 1 1 1 8DM Plate Carrier CS ZP 1 1 1 1 8TS Orifice Plate Seali...

Страница 40: ...ring Plug and Stuffing Box Gasket Stainless Steel 6 6 6 6 23 Grease Gun Complete CS ZP 1 1 1 2 24 Grease Seal Double Ball Check Valve 316 Stainless Steel with Chrome Steel Balls 1 1 1 2 25 Packing Nut CS ZP 6 6 6 6 25A Packing Rings Teflon 12 12 12 12 25B Centering Ring Teflon 12 12 12 12 26 Stuffing Box Gland 316 SS 6 6 6 6 30 1 Drain Valve Plug CS ZP 1 1 1 1 31 1 N P T Plug for Pressure Meter Ta...

Страница 41: ...s 24 sticks per box on hand when performing maintenance and plate inspection change procedures Indicates Interchangeable parts for all line sizes of specified pressure rating s General notes Most parts available in other materials upon customer request CS Carbon Steel CRS Cold Rolled Steel NPT National Pipe Thread ZP Zinc Plated The materials listed above indicate standard A trim Various part mate...

Страница 42: ...28 Daniel Senior Orifice Fitting sizes 10 16 1500 Section 1 Introduction Owner and operator manual January 2015 3 9008 001 Rev M ...

Страница 43: ...ring only a Daniel Senior Orifice Fitting unit from Daniel for later installation in a flow measurement system purchasing a Senior Orifice Fitting with a meter tube or purchasing a complete orifice plate flow measurement system containing a Senior Orifice Fitting Daniel hydrostatically tests every Senior unit for fluid retention under factory controlled conditions to a minimum pressure of 1 5 time...

Страница 44: ...tors to clean the Senior and all piping components of foreign matter such as welding debris scale oil grease and dirt before commissioning Record the serial plate data on the Senior for future reference Always provide the serial number and model number when ordering spare parts The factory packages orifice plates and seal rings separately from the Senior Follow all the safety and equipment limits ...

Страница 45: ...ffects the surface inside the Senior Read understand and follow instructions in the sections below if an internal or external corrosive environment exists 2 5 1 External corrosive environments For Seniors located in external corrosive environments offshore platforms marine terminals etc Daniel recommends replacing the standard carbon steel Equalizer Valve Complete 1 Bleeder Valve Complete 10B Grea...

Страница 46: ...plate change operations Refer to Section 5 2 Lubricant information to determine lubricant operation ranges for the available grease types prior to making an orifice plate change 2 7 Design considerations Measurement personnel can select a Senior for use in a variety of flow measurement systems around the world Each application has its own unique set of service and environmental condition limitatio...

Страница 47: ...l maintenance and measurement requirements Daniel provides the following procedures to guide personnel in verifying that the Senior performs in accordance with the user s intended requirements Pre Commissioning Make sure that the following checklist is met prior to commissioning the Senior Senior is at atmospheric pressure Confirm that the flow directional indicator arrow or INLET OUTLET tags posi...

Страница 48: ...right hand and left hand Indicator Plates 5A LH and 5A RH are different and not interchangeable Shaft on the left hand side facing with the flow standard position when the shaft is rotated clockwise until it stops the Indicator Plate 5A LH word OPEN should appear below the Indicator Pointer 5B Install the Indicator Plate 5A LH on the shaft in this position and tighten the Set Screw 10G securely Sh...

Страница 49: ...lamping Bar Screws 11 to the required torque 2 9 Commissioning line pressure test After installing the Daniel Senior Orifice Fitting personnel must perform a pressure test for the service line that includes but is not limited to the meter tube and Senior Commissioning line pressure test start checklist Senior is at atmospheric pressure The Slide Valve Shaft 5 must be in the OPEN position The Equal...

Страница 50: ...leak is detected mark the leak area with a marker and reduce the pressure inside the Senior to 0 psig 0 bar Tighten any fastener or connector adjacent to the leak area and repeat the leak test again 4 If after several attempts to contain the leakage the leakage persists call Daniel Customer Service for assistance Contact information is found in the back of this manual 5 Once the 20 psig 1 4 bar le...

Страница 51: ... 9 remove the stem from the Grease Gun 23 and insert a Daniel lubricant stick into the Grease Gun 23 11 Return the stem to the Grease Gun 23 and begin turning the stem by hand into the Grease Gun 23 until resistance is felt PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away ...

Страница 52: ...Plate Carrier 8DM or 8DMC Orifice Plate Seal Ring 8E DS 8E DSC 8TS 8TSC or 8E DVS Orifice Plate 13 Assemble the Orifice Plate 13 with the appropriate seal ring into the Plate Carrier 8DM or 8DMC If a DSC or DS seal is used lubricate both seal faces with a safe for service light oil or grease Refer to Senior Orifice Fitting Technical Guide DAN DIF TG 11 1003 4 All 2 8 Daniel Senior Orifice Fitting ...

Страница 53: ...e Carrier 8DM or 8DMC assembly into the Senior with the gear rack facing downstream and the notched end down refer to Figure 2 3 and Figure 2 4 Failure to align and install Plate Carrier 8DM or 8DMC assembly as instructed will cause erroneous measurement results 6 Align the plate carrier gear rack teeth to the Plate Carrier 8DM or 8DMC shaft pinion on the Senior when installing the Plate Carrier 8...

Страница 54: ...ifice Plate 13 bore has a bevel the bevel shall face the downstream direction of flow 7 Rotate the Upper Plate Carrier Shaft 7 a minimum of 1 4 turns OPPOSITE of the direction used to lower the Plate Carrier 8DM or 8DMC assembly This will allow it to align itself with the Top 14 shaft gear teeth 8 Once the Plate Carrier 8DM or 8DMC assembly is aligned rotate the Upper Plate Carrier Shaft 7 in the ...

Страница 55: ...em by hand into the Grease Gun 23 until resistance is felt Once resistance is felt use the supplied Daniel Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute 14 Close both the Equalizer 1 and the Bleeder Valves 10B 15 Remove any commissioning equipment flanges tubing etc from the system 16 The Senior is now ready for final pressurization and operation LOOSE CLAMPI...

Страница 56: ...42 Orifice Plate Installation Section 2 Installation Owner and operator manual January 2015 3 9008 001 Rev M ...

Страница 57: ... Seat slide valves In order to perform the maintenance operation described in this section the following maintenance check list must be met first The slide valve must be in the CLOSED position The Bleeder Valve 10B must be in the OPEN position The Equalizer Valve 1 must be in the CLOSED position The Senior must contain 100 psig minimum line pressure PRESSURIZED FLUID HAZARD When opening the bleede...

Страница 58: ... is done use the supplied Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will...

Страница 59: ...lowing component excise start check list must be met The slide valve must be in the CLOSED position The Bleeder Valve 10B must be in the CLOSED position The Equalizer Valve 1 must be in the OPEN position At this point the fluid pressure in the Top 14 will equal the fluid pressure in the Body 4 1 If the differential pressure is greater than 200 inches of H O reduce the differential pressure across ...

Страница 60: ...ce Fitting Technical Guide DAN DIF TG 11 1003 is loosened from the Senior seal surface Resistance to turning will also be present when the Plate Carrier 8DM or 8DMC is lowered into its measurement position again 6 Return the Plate Carrier 8DM or 8DMC to the fully seated position in the Body 4 7 Close the slide valve and close the Equalizer Valve 1 8 Open the Bleeder Valve 10B to vent the Top 14 St...

Страница 61: ... of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Close the Equalizer Valve 1 and repeat the lubricatio...

Страница 62: ...perator Manual January 2015 3 9008 001 Rev M 12 If at any point during the exercise of the components the resistance encountered when turning a shaft is greater than the torque applied by hand using the Wrench 2 further inspection of the Senior is required ...

Страница 63: ...the Operating Wrench 2 on the Slide Valve Shaft 5 refer to Figure 4 2 when the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP are removed from the Senior and the line is under pressure Figure 4 2 Improper Location of Operating Wrench 2 During an Orifice Plate Change Operation Daniel Senior Orifice Fitting shown in vertical position The KEEP OUT ZONE inc...

Страница 64: ...luid within and an intimate knowledge of the system an operator and owner may allow some leakage past the slide valve during a plate change operation This decision to allow leakage should be made on a case by case basis and be properly documented communicated to and acknowledged by all personnel involved in the plate change operation The sole responsibility for a decision to allow leakage lies wit...

Страница 65: ...cuation of Top 14 fluid to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF after plate change is GREATER THAN 15 MINUTES If the operator does not know the time required to perform the Orifice Plate 13 change operation then the operator must use the Extended Time procedure The table below describes the conditions along with the...

Страница 66: ...knowledge that the entire Orifice Plate 13 installation and removal the time spent from the Top 14 fluid evacuation to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF is under fifteen 15 minutes The Extended Time process is a procedure based upon the operator s knowledge that the entire Orifice Plate 13 installation and remova...

Страница 67: ...this procedure if it cannot be finished in less than 15 minutes Figure 4 3 Indicator Plate 5A and Pointer 5B TOXIC EXPLOSION HAZARD Do not perform any of the following steps if the Indicator Plate the Indicator Pointer or both are not assembled on the Senior Call Daniel Customer Service for assistance in obtaining replacement components and follow the instructions provided in Section 2 8 Commissio...

Страница 68: ...ure If the operator determines that the time between the Top 14 fluid evacuation and the plate change to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top 14 is greater than 15 minutes then the operator must use the EXTENDED TIME procedure If for any reason the operator cannot determine the total time between the...

Страница 69: ...is in the CLOSED position The Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP are fastened to the Top 14 Process temperature and ambient temperature values are within range of grease charts Process pressure values are within the range of grease charts Procedure To remove the Orifice Plate 13 from the Senior the operator must first balance the pressure be...

Страница 70: ...Shaft 5 until it stops and the OPEN position specified on the Indicator Plate 5A is in line with the Indicator Pointer 5B Step 3 Step 4 4 Rotate the Lower Plate Carrier Shaft 6 located on the Body 4 using the Operating Wrench 2 in a direction that will move the Plate Carrier 8DM or 8DMC out of the Body 4 into the Top 14 5 Continue to rotate the Lower Plate Carrier Shaft 6 located on the Body 4 unt...

Страница 71: ...r Plate Carrier Shaft 7 located in the Top 14 7 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 until the Plate Carrier 8DM or 8DMC stops against the Sealing Bar 9 9HP Step 7 Step 8 8 Close the Equalizer Valve 1 with the Operating Wrench 2 9 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 until it stops and the CLOSED position specified on the Indicator Plate 5A is in line...

Страница 72: ...23 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accumulation of volatile gas mixtures Failure to do so may cause se...

Страница 73: ...erating Wrench 2 to continue to turn the stem clockwise at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separ...

Страница 74: ... grease in the lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Cl...

Страница 75: ...m to address the remaining fluid based upon the fluids chemical composition and toxicity 14 Loosen each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 Step 14 15 Once the Clamping Bar Screws 11 are loose rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 until the Plate Carrier 8DM or 8DMC taps ...

Страница 76: ...16 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 or 9HP from the Top 14 Step 16 17 17 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 18 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 until the Plate Carrier 8DM or 8DMC extends outside of the Top 14 and ...

Страница 77: ...h the Operating Wrench 2 rotate the Upper Plate Carrier Shaft 7 located in the Top 14 a minimum of one quarter turns OPPOSITE of the direction required to lower the Orifice Plate Carrier 8DM or 8DMC into the Top 14 This action allows the Orifice Plate Carrier 8DM or 8DMC to properly align the Orifice Plate Carrier 8DM or 8DMC with the plate carrier shaft Important Align the Orifice Plate Carrier 8...

Страница 78: ...to the Top 14 until all of the Orifice Plate Carrier 8DM or 8DMC is below the Sealing Bar Gasket 9A 9A HP or 9CF surface Step 22 23 Install a new Sealing Bar Gasket 9A 9A HP or 9CF on to the Top 14 Step 23 24 EXPLOSION HAZARD Make sure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the at...

Страница 79: ...g Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information Step 25 Step 26 26 Close the Bleeder Valve 10B Important After closing the Bleeder Valve 10B the 15 minute countdown to remove and install the Orifice Plate Carrier 8DM or 8DMC ends 27 Open the Equalizer Valve 1 one half to two turns with the Operating Wrench 2 Step 27 Step 28 28 Wait several seconds ...

Страница 80: ...er Shaft 7 with the Operating Wrench 2 in the direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Body 4 31 Rotate the Lower Plate Carrier Shaft 6 with the Operating Wrench 2 until the Orifice Plate Carrier 8DM or 8DMC cannot be lowered further Step 31 Important Resistance to turning will be present when the Orifice Plate Carrier 8DM or 8DMC is approaching its proper measurement posi...

Страница 81: ...he CLOSED position Step 32 Step 33 33 Close the Equalizer Valve 1 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accu...

Страница 82: ...nt the Top 14 Step 34 Steps 35 and 36 are ONLY required for Seniors equipped with grease assisted metal to metal slide valves Personnel operating the Daniel Senior Orifice Fittings equipped with O Ring seal soft seat design slide valves skip to step 37 35 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 ...

Страница 83: ... Operating Wrench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separati...

Страница 84: ...lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and back to the CLOSED position repeating this action several times Return the Slide Valve Shaft 5 back to the CLOSED position Close the Equaliz...

Страница 85: ...This procedure is for the grease assisted slide valves when the procedure takes over 15 minutes However it is acceptable for soft seated valves For Seniors equipped with an O Ring 10E soft seated valve the operator may employ either the QUICK CHANGE procedure or the EXTENDED TIME procedure However for the Seniors equipped with a grease assisted slide valve the QUICK CHANGE procedure may be used on...

Страница 86: ...cement components and follow the instructions provided in Section 2 8 Commissioning Daniel Senior Orifice Fitting installation Improper installation maintenance or removal could result in explosive or toxic conditions resulting in serious injury or death Prior to performing any maintenance or Orifice Plate 13 installation and removal operations on the Senior personnel must visually confirm the pre...

Страница 87: ...d the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top 14 is greater than 15 minutes then the operator must use the EXTENDED TIME procedure If for any reason the operator cannot determine the total time between the Top 14 fluid evacuation and the plate change to the full replacement of the Clamping Bar 12 or 12HP the Sealing Bar 9 or 9HP and the Sealing Bar Gasket 9A 9A HP or 9CF back on the Top...

Страница 88: ...ve 1 one half to two full turns using the Operating Wrench 2 Step 1 Step 2 2 Wait several seconds while the pressure in the Top 14 equalizes to that of the Body 4 3 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 until it stops and the OPEN position is specified on the Indicator Plate 5A with the Indicator Pointer 5B Step 3 Step 4 4 Rotate the Lower Plate Carrier Shaft 6 located on the...

Страница 89: ... Operating Wrench 2 from the Lower Plate Carrier Shaft 6 located in the Body 4 on the Upper Plate Carrier Shaft 7 located in the Top 14 7 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 until the Plate Carrier 8DM or 8DMC stops against the Sealing Bar 9 or 9HP Step 7 Step 8 8 Close the Equalizer Valve 1 with the Operating Wrench 2 9 Using the Operating Wrench 2 rotate the Slide Valve ...

Страница 90: ...B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environment regulations The bleeder valve 10B releases pressurized fluid that may cause contamination and or accumulation of volatile gas mixtures The bleeder valve should remain closed after orifice plate insertion in order to prevent t...

Страница 91: ...rating Wrench 2 to continue to turn the stem clockwise at a rate of 4 to 6 turns per minute PRESSURIZED FLUID HAZARD Using the Grease Gun 23 Inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the se...

Страница 92: ...ide Valve Seat 18 channels at a rate that allows the lubricant to travel freely yet not separate the valve strip from the valve seat This method will keep fresh grease in the lubrication passages Although the fluid pressure contained in the Top 14 is reduced to ambient conditions in the following operations remnants of the fluid still remain in that chamber The operator must employ a system to add...

Страница 93: ...amping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 Step 14 Step 15 RELEASE OF FLUIDS OR COMPONENTS HAZARD The Clamping Bar 12 or 12HP may not be securely in place Sudden release of fluid or internal components may occur Never place the Operating Wrench 2 on the Slide Valve Shaft 5 or any body part in front of the top opening in the Top 14...

Страница 94: ...ing Wrench 2 until the Plate Carrier 8DM or 8DMC taps against the Sealing Bar 9 or 9HP freeing it from the Top 14 16 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 or 9HP from the Top 14 Step 16 17 17 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 18 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 un...

Страница 95: ...rotate the Upper Plate Carrier Shaft 7 until the Upper Plate Carrier Shaft 7 gears and the Plate Carrier 8DM or 8DMC gear rack ratchet Step 18 19 Remove the Orifice Plate Carrier 8DM or 8DMC from the Top 14 and perform the scheduled work on the Orifice Plate 13 and Orifice Plate Carrier 8DM or 8DMC 20 Close the Bleeder Valve 10B using the Operating Wrench 2 ...

Страница 96: ...ten each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information EXPLOSION HAZARD Follow the instructions in this manual to assure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the atmosphere Failure to...

Страница 97: ...losed b The Bleeder Valve 10B closed c The Slide Valve is closed d The Sealing Bar 9 or 9HP the Clamping Bar 12 or 12HP and a new Sealing Bar Gasket 9A 9A HP or 9CF are installed on the Top 14 Therefore the operator may now perform the scheduled work on the Orifice Plate 13 and the Orifice Plate Carrier 8DM or 8DMC without time restriction 23 Complete work on the Orifice Plate Carrier 8DM or 8DMC ...

Страница 98: ...he Operating Wrench 2 Step 24 Steps 25 and 26 are ONLY required for the Seniors equipped with grease assisted metal to metal slide valves Personnel operating Seniors equipped with O Ring seal soft seat design slide valves skip to step 27 25 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 Step 25 Step 25A ...

Страница 99: ...rench 2 to continue to turn the stem at a rate of 4 to 6 turns per minute Step 26 PRESSURIZED FLUID HAZARD Using the Grease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separation o...

Страница 100: ...nitor the fluid gas pressure in the Top 14 to ensure that it is equal to ambient conditions 28 Loosen each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP approximately two turns with the Operating Wrench 2 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from...

Страница 101: ...Step 29 29 Once the Clamping Bar Screws 11 are loose it may be necessary to use the Operating Wrench 2 to tap against the Sealing Bar 9 or 9HP freeing it from the Top 14 30 Slide the Clamping Bar 12 or 12HP containing the Clamping Bar Screws 11 the Sealing Bar 9 from the Top 14 Step 30 31 31 Remove the Sealing Bar Gasket 9A 9A HP or 9CF from the Top 14 ...

Страница 102: ...8DM or 8DMC with the plate carrier shaft Important Align the Orifice Plate Carrier 8DM or 8DMC with the Upper Plate Carrier Shaft 7 Failure to do so may damage the Senior 34 Once the Orifice Plate Carrier 8DM or 8DMC is aligned rotate the Upper Plate Carrier Shaft 7 with the Operating Wrench 2 in a direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Top 14 until all of the Orifice Pl...

Страница 103: ...ghten each Clamping Bar Screw 11 located on the Clamping Bar 12 or 12HP to the torque recommended in this manual refer to Section 5 3 Torque information EXPLOSION HAZARD Follow the instructions in this manual to assure that the Sealing Bar Gasket 9A 9A HP or 9CF the Sealing Bar 9 or 9HP and the Clamping Bar 12 or 12HP provide a pressure barrier between the line pressure and the atmosphere Failure ...

Страница 104: ...M Step 37 Step 38 38 Close the Bleeder Valve 10B 39 Open the Equalizer Valve 1 one half to two turns with the Operating Wrench 2 Step 39 Step 40 40 Wait several seconds for the Top 14 to reach pressure equilibrium with the line pressure contained in the Body 4 41 Using the Operating Wrench 2 rotate the Slide Valve Shaft 5 to the OPEN position ...

Страница 105: ...re 91 Step 41 Step 42 42 Rotate the Upper Plate Carrier Shaft 7 located in the Top 14 with the Operating Wrench 2 in the direction to lower the Orifice Plate Carrier 8DM or 8DMC into the Body 4 43 Rotate the Lower Plate Carrier Shaft 6 with the Operating Wrench 2 until the Orifice Plate Carrier 8DM or 8DMC cannot be lowered further Step 43 ...

Страница 106: ... 8DM or 8DMC is positioned in the Body 4 turn the Slide Valve Shaft 5 using the Operating Wrench 2 into the CLOSED position Step 44 Step 45 45 Close the Equalizer Valve 1 PRESSURIZED FLUID HAZARD When opening the bleeder valve 10B or venting the Top 14 thru the bleeder valve 10B direct the released pressurized fluid and or gas to safe area away from any individual in accordance with local environm...

Страница 107: ...ent the Top 14 Step 46 Step 47 and 48 are ONLY required for Seniors equipped with grease assisted metal to metal slide valves Personnel operating the Daniel Senior Orifice Fitting equipped with O Ring seal soft seat design slide valves skip to step 49 47 Remove the stem from the Grease Gun 23 with the Operating Wrench 2 and insert a Daniel lubricant stick into the Grease Gun 23 ...

Страница 108: ...ease Gun 23 inject the grease into the slide valve seat channels at a rate of 4 to 6 turns per minute and only under the following conditions Bleeder Valve is open Sealing Bar Clamping bar is in place and tight Injection of the grease at a faster rate will lead to the separation of the valve strip from the valve seat resulting in release of pressurized fluid which may cause serious injury or death...

Страница 109: ... that allows the lubricant to travel freely yet not separate the valve strip from the valve seat This method will keep fresh grease in the lubrication passages If the addition of grease does not reduce the flow from the open Bleeder Valve 10B to zero follow these steps Close the Bleeder Valve 10B Open the Equalizer Valve 1 and move the Slide Valve Shaft 5 from the CLOSED to the OPEN position and b...

Страница 110: ...dure Section 4 Orifice plate installation and removal instructions Owner and operator manual January 2015 3 9008 001 Rev M 49 Close the Bleeder Valve 10B Step 49 The Daniel Senior Orifice Fitting is now ready for measurement ...

Страница 111: ... 150 900 Sealing Bar Gasket Composition 5 9CF 1500 2500 Sealing Bar Gasket Synthetic Composition 3 11 150 2500 Clamping Bar Screws Alloy Steel ZP 2 18A 150 900 Slide Valve Seat Top Gasket Composition 1 18A 1500 Slide Valve Seat Top Gasket Composition 1 14CF 1500 Body Top Gasket o ring Special Compound 1 14CF A 2500 Body Top Gasket Parker Seal 1 22A 150 1500 Stuffing Box Bearing Plug Gasket Stainle...

Страница 112: ...ide valve thirty 30 minutes after grease insertion Every grid NOT filled indicates that some leakage occurred within the 30 minutes In order to perform a safe and efficient plate change operation Daniel emphasizes that the on site operator evaluate both the service and environmental conditions prior to selecting a lubricant Additionally Daniel realizes that some operators do allow leakage during a...

Страница 113: ... indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must perfo...

Страница 114: ...ndicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must perform...

Страница 115: ... boxes indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather must...

Страница 116: ...te boxes indicate no detectable leakage at that Temperature and Pressure for 30 minutes This information can be used as a guideline when evaluating measurement applications However the pressure and temperature conditions to which a Senior may be exposed in an application may differ significantly from laboratory conditions Important Customers should not rely solely on this information but rather mu...

Страница 117: ...ons The information contained in this manual is to provide product owners and operators basic torque values to use as a starting point to provide adequate assembly and in service clamping force in most applications However product owners and product operators are ultimately responsible for joint assembly 5 3 1 Joint assembly procedures 1 Clean all fastening and sealing surfaces of all debris and c...

Страница 118: ...0 1500 8 5 8 11 145 180 2500 10 5 8 11 145 180 3 150 4 1 2 13 95 120 300 4 1 2 13 95 120 600 4 1 2 13 95 120 900 4 5 8 11 120 150 1500 10 5 8 11 145 180 2500 10 5 8 11 145 180 4 150 5 1 2 13 85 105 300 5 1 2 13 85 105 600 5 1 2 13 85 105 900 5 1 2 13 95 120 1500 12 5 8 11 145 180 2500 12 5 8 11 145 180 6 150 6 1 2 13 95 120 300 6 1 2 13 95 120 600 6 1 2 13 95 120 900 6 1 2 13 95 120 1500 14 5 8 11...

Страница 119: ...1 2 13 95 120 600 10 1 2 13 95 120 900 10 5 8 11 120 150 1500 20 5 8 11 145 180 2500 28 5 8 11 145 180 14 150 11 1 2 13 75 95 300 11 1 2 13 75 95 600 11 1 2 13 95 120 900 22 5 8 11 145 180 1500 22 5 8 11 155 195 16 150 12 1 2 13 75 95 300 12 1 2 13 75 95 600 12 5 8 11 145 180 900 28 5 8 11 145 180 1500 28 5 8 11 155 195 Table 5 3 Clamping bar screw 11 quantity and torque requirements Nominal size ...

Страница 120: ...106 Joint assembly procedures Section 5 Supplemental information Owner and operator manual January 2015 3 9008 001 Rev M Figure 5 5 Torque pattern sequences ...

Страница 121: ...may vary with changes in the design parameters Table 5 4 Seat Screw Torque LBF FT Size Torque lbf ft Min Max STD Trim 2 8 45 55 STD Trim 10 50 65 STD Trim 12 55 70 316 Monel all AASG 35 45 Table 5 5 Daniel Senior Orifice Fitting Body 4 Top 14 stud torque FT LBS Size in ANSI class No of screws Screw size Torque Minimum Maximum 2 150 14 5 8 18 120 150 300 14 5 8 18 120 150 600 14 5 8 18 120 150 900 ...

Страница 122: ... 1 8 12 710 860 8 150 19 3 4 16 210 265 300 19 3 4 16 210 265 600 19 3 4 16 210 265 900 20 1 14 500 625 1500 18 1 1 8 12 710 860 2500 20 1 1 4 8 955 1 105 10 150 22 3 4 16 210 265 300 22 3 4 16 210 265 600 22 3 4 16 210 265 900 22 1 14 500 625 1500 22 1 14 500 625 2500 20 1 5 8 8 2 145 2 295 12 150 22 3 4 16 250 315 300 22 3 4 16 250 315 600 22 3 4 16 250 315 900 22 1 1 8 12 705 855 1500 22 1 1 8 ...

Страница 123: ...300 24 3 4 16 210 265 600 24 7 8 14 335 420 900 24 7 8 14 425 530 1500 28 1 1 4 12 975 1 125 16 150 31 3 4 16 210 265 300 31 3 4 16 210 265 600 28 1 14 500 625 900 28 1 14 525 655 1500 32 1 1 4 12 1 250 1 400 Table 5 5 Daniel Senior Orifice Fitting Body 4 Top 14 stud torque FT LBS Size in ANSI class No of screws Screw size Torque Minimum Maximum ...

Страница 124: ...Fitting Read these instructions prior to the implementation of this procedure All tools required to perform this procedure should be field available except for recommended Daniel tool J 01955 can be purchased separately Daniel part number 1 201 99 021 Refer to Section 5 5 7 Senior Fittings 2 8 Non API 14 3 all 10 thru 12 Step 42 thru Step 44 for additional information for instructions on the remov...

Страница 125: ...750 2 16 SS Spring Loaded Slide Valve Carrier Guides 2 14 only not shown in Figure 5 6 VC Guide Base 316SS VC Leaf Spring Elgiloy 2 17 SS Soft Seat Slide Valve Carrier 316SS 1 17A Slide Valve Carrier Stop Pin tapered dowel CS 2 17B Plate Carrier Positioner 316SS 1 18 SS Soft Seat Slide Valve Seat 316SS 1 18A Slide Valve Seat Body Top Gasket Aramide Fiber NBR binder non Asbestos Flat Sheet 1 23C 1 ...

Страница 126: ...nd bleed the internal pressure to atmosphere Leave both the Equalizer Valve 1 and the Bleeder Valve 10B open 6 Loosen the Clamping Bar Screws 11 and remove the Clamping Bar 12HP 7 Remove the Sealing Bar 9 and Sealing Bar Gasket 9A 9A HP or 9CF 8 Thoroughly remove all residues from the Sealing Bar 9 and from the gasket surface of the Top 14 9 Discard the gasket its replacement is in the parts kit S...

Страница 127: ...ts kit 17 The Slide Valve Seat 18 is secured to the Top 14 with either 12 point headed cap screws or hexagon socket head cap screws As applicable use either a 3 8 12 point deep socket or a 5 16 hexagon wrench adapter to loosen and remove the Slide Valve Seat Screws 18B 18 Store the Slide Valve Seat Screws 18B in a safe place for reuse later 19 Using a soft mallet gently strike the side of the Slid...

Страница 128: ...red surface of the Soft Seat Slide Valve Carrier 17 SS against the tapered surface of the Soft Seat Slide Valve Strip 3 SS being certain that the rack profiles of the Slide Valve Carrier 17 are parallel with the assembly surface 3 Insert the Slide Valve Assembly Machine Screw 47 through the Soft Seat Slide Valve Spring 15 SS and then through the Slide Valve Assembly Flat Washer 46 4 Add a thread s...

Страница 129: ...lide Valve Shaft 5 to move the slide valve assembly to its full close and full open position several times The Plate Carrier Spring Pin 8A which is installed in the Plate Carrier 8DM or 8DMC should depress slightly as the Soft Seat Slide Valve Carrier 17 SS moves over it The Soft Seat Slide Valve Carrier 17 SS should not contact the Spring Pin body if the Spring Pin requires an adjustment it can b...

Страница 130: ...M or 8DMC Material may need to be added or removed from the Plate Carrier Positioner 17B portion of the Soft Seat Slide Valve Carrier 17 SS to provide this clearance 5 Place a depth indicator inside the Senior s bore with its anvil against the Plate Carrier 8DM or 8DMC 6 While holding the soft seat slide valve assembly in place against the machined pads rotate the Lower Plate Carrier Shaft 6 to ra...

Страница 131: ...sing a 3 8 12 point socket tighten the Slide Valve Seat Screws 18B until the Soft Seat Slide Valve Seat 18 SS is snug against the Gasket crown flange 9 Apply torque to the screws in a crisscross fashion working from the center of the Soft Seat Slide Valve Seat 18 SS outward 10 Tighten the Slide Valve Seat Screws 18B to 35 40 ft lbf torque 11 Retrieve the Slide Valve Carrier Stop Pins 17A from the ...

Страница 132: ...er 8DM or 8DMC through the Slide Valve Seat 18 to verify that it clears the soft seat slide valve assembly and engages the Lower Plate Carrier Shaft 6 26 Rotate the Lower Plate Carrier Shaft 6 until the Plate Carrier 8DM or 8DMC rests against the Plate Carrier Stop Pin 42 27 Raise and lower the Plate Carrier 8DM or 8DMC several times to verify smooth operation Movement of the Top 14 may be require...

Страница 133: ...A when lowered and could possibly require the removal of the Top 14 to extract the Plate Carrier 8DM or 8DMC from the Body 4 35 Retrieve the Sealing Bar Gasket 9A 9A HP or 9CF from the parts kit and position it over the slot opening of the Top 14 tee slot region 36 Retrieve the Sealing Bar 9 or 9HP and Clamping Bar 12 or 12HP from their safe storage 37 Position the Sealing Bar 9 or 9HP over the Ga...

Страница 134: ...Shaft 5 to open the slide valve assembly 52 Rotate the Upper Plate Carrier Shaft 7 and the Lower Plate Carrier Shaft 6 until the Plate Carrier 8DM or 8DMC rests against the Plate Carrier Stop Pin 42 53 Rotate the Slide Valve Shaft 5 to close the slide valve assembly 54 Close the Equalizer Valve 1 55 Open the Bleeder Valve 10B and bleed the pressure to atmosphere 56 Close the Bleeder Valve 10B PRES...

Страница 135: ... 5 6 Daniel Senior Orifice Fitting Refer to Table 5 7 in Section 5 Supplemental information for item numbers and part descriptions Important Fittings manufactured after July 1985 use these stuffing box and bearing plug parts The parts are interchangeable to prior dated fittings but may require minor field modification shortening of the sleeves only ...

Страница 136: ...122 Senior Fittings 2 8 Non API 14 3 all 10 thru 12 Section 5 Supplemental information Owner and operator manual January 2015 3 9008 001 Rev M Figure 5 7 Stuffing box and bearing plug ...

Страница 137: ......

Страница 138: ... T 971 4 811 8100 Asia Pacific Singapore T 65 677 8211 2015 Daniel Measurement and Control Inc All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co Daniel Measurement and Control Inc Daniel are Emerson Process Management business units The Daniel name and logo are trademarks of Daniel Industries Inc The Senior Junior Simplex MeterLink SeniorSonic JuniorSonic ...

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