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Leakage current tester 92-4A / 92-4D / 92-2E

INTRODUCTION

The security of all persons coming into contact with the leakage current

tester is decisively dependent upon the mastery of the unit. Therefore:

Read the operating instructions before the first putting into opera-

tion!

1.1

General information

the operating instructions enable the user to become familiar with the tester

and its application possibilities and to use it as per the specifications before

the first operation. They contain important information which guarantee a

functional, economic and safe operation and have to be always available

at the operational place of the tester.

The operating instructions are not only an indispensable lead-in for op-

erators who have to be instructed from the very beginning but they also

contain useful tips, information and suggestions for the skilled operator.

They are a necessary reference book for all operators. By reading the

operating instructions

•

dangers are avoided

•

sequences of operations are optimized and accelerated

•

cost of repair and times of standstill are minimized

•

reliability and service life are increased

The operating instructions should also be attentively read by the unit owner

and the person responsible for the operation. Particularly with regard to

transport and installation as well as guarantee questions.
In chapter 2 important information regarding security and risks are given

which prepare you for danger situations that may arise. During operation

it is unfortunately too late to read again. In addition to this please note the

following rule:

Cautious and careful working is the best protection from acci-

dents!

The testing quality of the unit is decisively dependent on maintenance and

attendance. Regular activities concerning maintenance and attendance

are described in these operating instructions. We have pleasure in sup-

porting you in case of necessary repairs and supply you with the original

spare parts.
If you have any questions after reading the operating instructions the

ELABO HOT-LINE (Tel49 7951/307-202) is at your disposal for

further details.
For better use of the operating instructions the cover page can be opened

out. Through this the illustration of the front or rear panel of the unit is

always visible for the user while reading the operating instructions.

Содержание 92-4A

Страница 1: ...Operating manual Leakage current tester 92 4A 92 4D 92 4E...

Страница 2: ...ditions 14 3 3 Mounting in enclosure or rack 14 3 4 AC power supply 15 3 5 Connection for external supply of test object 16 3 6 Connection of the interfaces 17 3 6 1 Connection of the CAN interface Op...

Страница 3: ...50 5 1 Enter numerical values 51 6 TESTING 52 6 1 Connect test object 52 6 2 Manual leakage current test 53 6 3 Automatic leakage current test 55 7 MAINTENANCE AND ATTENDANCE 57 7 1 Exchange of fuses...

Страница 4: ...modes according EN 60065 77 VI v Measuring of contact currents according EN 60950 EN 60745 78 VI vi Measuring of contact currents according EN 60745 79 VI vii Measuring of contact currents according E...

Страница 5: ...5 X14 X15 X1 X4 1 X4 2 X4 3 F3 X7 X8 X9 X10 X11 X12 S2 HA2 S3 H3 S1 H1 F1a F1 X6 X3 1 X2 X3 2 X3 3 S4 T1 F2 X5 A7 Leakage current tester 92 4A 92 4D 92 2E...

Страница 6: ...b terminal yellow green PE direct protective earth from the mains supply can not be switched off Inside F1 Fine wire fuse T 10 0 A Main fuse F1a Fine wire fuse F 2 0 A Main power supply fuse of contro...

Страница 7: ...s of standstill are minimized reliability and service life are increased The operating instructions should also be attentively read by the unit owner and the person responsible for the operation Parti...

Страница 8: ...the measurement circuit must be ordered in addition to the test instrument An overview of the standards and associated basic circuits is includ ed in the appendix If you need test methods according to...

Страница 9: ...d use and or modification of test device parameters a 3 level password protection can be activated see Pass words chapter 3 9 The power supply of the item under test can be carried out through the tes...

Страница 10: ...ogrammable 5 A 10 mA Dimensions standard housing 19 4U high 360 mm deep Weight approx 31 kg Supply internal external see Chapt 9 SPECIFICATION 1 5 Name plate ELABO Leakage current tester 92 4A 92 4D 9...

Страница 11: ...Voltage danger to life IN DEALING WITH VOLTAGE THERE IS DANGER TO LIFE This sign warns of a danger zone through electric voltage It is situated at all working cycles where life of the operator and oth...

Страница 12: ...modifications at the leakage current tester as well as the use of spare parts accessories and extra equipments which have not been controlled and released by ELABO can have a negative influence on th...

Страница 13: ...notes Attention During leakage current measurements the enclosure of the item under test can be voltage carrying Therefore it is necessary to take action to prevent a touching of the item under test d...

Страница 14: ...cement Attention The device is heavy see cape 1 technical main data Therefore suitable precautions must be taken to avoid accidents in front of the installation or consolidation Prerequisite The opera...

Страница 15: ...without being put into an enclosure or rack 3 4 AC power supply The power supply of the unit is by means of a three pin plug AC power supply 230 V 49 61 Hz fusing 16 A Note The polarity check of the m...

Страница 16: ...External supply 50 280 V 50 400 Hz fusing 15 A The connection principle is represented flowingly Note The PE connection has to be connected to the appropriate reference potential Note At external supp...

Страница 17: ...serial interface cable into the 9pole D SUB jack X15 For con nection to the PC a so called Zero modem cable has to be used If the control shall be carried out via the RS232 interface then the pa rame...

Страница 18: ...ncoder S4 the menu item Manual Confirm by pressing rotary encoder S4 Select with rotary encoder S4 A1 Confirm by pressing rotary encoder S4 Mains plug plugged in correctly The leakage current measurem...

Страница 19: ...ngoing status text for menu prompt and error indication Fixed status texts to display the param eters of the actually loaded parameter block see Chapter 4 1 2 Status display of the control mode Local...

Страница 20: ...nu Protection against an unauthorized use of the device Inquiry after switching on the device Factory setting MESS 3 9 2 Password Test parameter Protection of the menu Test parameter Inquiry after cal...

Страница 21: ...ge language Select the menu item Select language rotary encoder S4 and confirm by pressing to S4 Turn the rotary encoder S4 until the required language is displayed see above Confirm the selected lang...

Страница 22: ...or via interface Remote Return to the previous menu if available Result of the last test Passed Fault 4 MENU SYSTEM 4 1 General 4 1 1 Move cursor The menu is operated exclusively by the rotary encoder...

Страница 23: ...2 Manual test of individual test steps or combination Automatic test Chapt 4 4 and 5 3 Fully automatic test run of a leakage test e g GLC ELC PLC or PAC Test parameter Chapt 4 5 Parameter blocks PROCE...

Страница 24: ...gle Group for a manually performed test Group Activates a basic test step A1 A6 by means of rotary encoder S4 Press the green RUN button The selected basic test step will be processed completely this...

Страница 25: ...rotary encoder S4 the automatic test run will be called up and prepared The measurement is started by operating the green RUN button Menu buttons Change the menu for setting the test parameter is dis...

Страница 26: ...onfiguration you have se lected there maybe not all of the following parameters available or cannot be edited Basic settings Chapter 4 5 1 Parameters to define the item under test Leakage current meas...

Страница 27: ...yed according to which the test is executed If the unit is equipped with the optional feature Multi Use it is possible to select switch over between the built in measurement circuits This choice has e...

Страница 28: ...rmer unit External mains the output voltage supply for item under test is generated by an external device and supplied via the terminals X4 1 4 2 4 3 at the rear of the unit see also Chapt 3 5 Dependi...

Страница 29: ...several lock on connections within a partial test step Min test time total here the maximal test time can be pre set max 24 hours Test time is not yet over all partial test steps this means all warm...

Страница 30: ...30 Leakage current tester 92 4A 92 4D 92 2E MENU SYSTEM Illustr 4 9 Menu Base settings III...

Страница 31: ...est regulations according to which the test is carried out and can reach the 1 1 x of the rated voltage Chapter 5 describes the input of the values IUT voltage test no max max 20 monitoring of the tes...

Страница 32: ...parameters all values determines all for the regulary standards relevant measurements EN60601 EN 60065 EN61010 Peak value peak value measurement EN60065 EN60598 EN61558 EN60335 classII DC component of...

Страница 33: ...evaluation HOLD function The storage is carried out via the time period of a measuring Off peak value recording off L C range select allows the selection of a fixed measurement range for a better eval...

Страница 34: ...s No indicates whether the item under test has a separate signal device which has to be supplied with a sep arate auxiliary supply voltage during the leakage current measurement The parameter refers t...

Страница 35: ...ameter Block A changed parameter block can be saved with the same or a new number Select the memory position number under which you want to store the changed parameter block Rotary encoder S4 The disp...

Страница 36: ...position number is released Note Erased parameter blocks are lost Erasing a certain parameter block Load the parameter block you would like to erase see Chapt 4 5 3 Select Parameter Block Select Eras...

Страница 37: ...2 Printer Buzzer English Select Language Language setting of the menu The language rearrangement gets active immediately and remains unchanged if Yes was confirmed See Chap 4 6 1 Date Time Setting cur...

Страница 38: ...tting device dependent settings adjusting values of the device protected via password For manufacturer use only see Chapt 4 6 8 Device Info1 shows the serial number software release and the integrat e...

Страница 39: ...y encoder S4 Press rotary encoder S4 Turn the rotary encoder S4 until the required language is displayed Confirm the selected language by pressing rotary encoder S4 The language rearrangement gets act...

Страница 40: ...ry encoder S4 Confirm by pressing the rotary encoder S4 Select the year e g 13 03 2000 with rotary encoder S4 Confirm by pressing the rotary encoder S4 Turn the rotary encoder S4 until the desired yea...

Страница 41: ...ENU SYSTEM Illustr 4 19 Setting time Setting time set the current time time format hh mm e g 12 21 Follow the instruction given under date setting Set time mode for US time mode or Europe time am 000...

Страница 42: ...e current tester 92 4A 92 4D 92 2E MENU SYSTEM Illustr 4 21 Set brightness of the LC Display Dispaly 4 6 3 Adjust display Display brightness select the required percentage for the brightness of the LC...

Страница 43: ...0 38400 57600 Parity defines if a Parity Bit is transferred or with which parity it is trans ferred none even odd Handshake control of data flow no handshake or hardware software handshake Checksum on...

Страница 44: ...the end of a test run Off the printer function is switched off Printer active at Protocol printout at Passed only after each passed test leakage current limit value not exceeded there will be a protoc...

Страница 45: ...the buzzer is active IUT Passed the buzzer sounds permanent IUT Fault interval sound Long intervals fault at bonding manual time out mains inverse polarity mains supply not within tolerance Medium in...

Страница 46: ...on lvl 1 with rotary encoder S4 Confirm by pressing the rotary encoder S4 The Password inquiry of level 1 is displaying Select and enter the characters of the password and confirm by see below If you...

Страница 47: ...text input see chapt 5 Note if the old password is entered correctly the inquiry of new password is carried out If the old password is not correct the display shows the menu Change passwords Fig 4 25...

Страница 48: ...adjustment requires a special knowledge of the device and a special adjusting equipment of ELABO An improper execution of the adjustment can influence the measuring behaviour and the precision of the...

Страница 49: ...with 3 measurement circuits for measuring of the burning currents according EN medical equipment according EN 60601 1 contact current and PE current according basic standard EN 60990 VDE 0106 The test...

Страница 50: ...character left from the cursor is deleted Delete all unnecessary characters Select with rotary encoder S4 if necessary the green RUN button the required character digit Confirm by pressing rotary enc...

Страница 51: ...ise _ Confirm by pressing rotary encoder S4 Turn rotary encoder S4 until the desired value is set turning clockwise turning counter clockwise _ Confirm by pressing rotary encoder S4 Set the other deci...

Страница 52: ...ster 92 4D 92 4E The protective earth contact of the schuko socket on the front pan el of the tester is not connected with protective earth isolated from earth Start the test from the required menu ma...

Страница 53: ...t with rotary encoder S4 A1 Confirm the test step A1 by pressing the rotary encoder S4 Start the test step A1 by pressing the green RUN button S3 H3 Test step A1 will be carried out or before the test...

Страница 54: ...standards or ELABO description lock on for medical equipment is processed completely this means there is no stop before each individual partial test step Single Activate a basic test step A1 A6 with...

Страница 55: ...touching of the item under test during the measurement separate test room barring off warning signs If required select with Selection a new parameter block Select with rotary encoder S4 START Confirm...

Страница 56: ...time has elapsed the leakage current measurement is carried out The display shows the current measurement data The function buttons are described in Chap 4 4 Illustr 6 5 Automatic test Warming up time...

Страница 57: ...isturbance the fuse has to be exchanged If it happens that a fuse brakes it may be exchanged only once If the in terruption of the current circuit occurs once again after the fuse has been exchanged p...

Страница 58: ...t panel has released Automatic circuit breaker F3 at rear panel has released External supply faulty The LC tester shows the ELABO logo and the error message Pa rameter block not found after switching...

Страница 59: ...t auxiliary cur rent medical equipment but a measuring circuit to EN 60335 1 house hold equipment is built in System fault Voltage control U reg in lower stop position The slider of the buil in variab...

Страница 60: ...always Resolution TRMS and MAD 100 nA 1 A 10 A Frequency measurement of all frequencies DC and 50 to 1 MHz Leakage current limits programmable 10 A 10 mA Warm up time programmable 1 s 24 h or continuo...

Страница 61: ...d MAD 100 nA 1 A 10 A Frequency measurement of all frequencies DC and 50 to 1 MHz Leakage current limits programmable 10 A 10 mA Warm up time programmable 1 s 24 h or continuous operation Display LC G...

Страница 62: ...completely or partly be copied or translated in other languages without a written permission All information and illustration correspond to the state of July 2016 i09 All rights reserved Rossfelder S...

Страница 63: ...se control unit T 2 A Illustr I 1 Mechanical design standard device Special devices Z and ZM may be different Measuring circuit complex standard compliant network for measuring leakage current Micro c...

Страница 64: ...sign standard device Special devices Z and ZM may be different Measuring circuit complex standard compliant network for measuring leakage current Measuring amplifier boosting and preparing of the meas...

Страница 65: ...s on the item under test itself or the measurement instrument Details on the possible connection wirings and regulations contain the respective for the item under test valid standards Enclosure Illust...

Страница 66: ...Note The above shown connection wirings II 2 II 5 are only possible if the leakage current tester is equipped with the appropriate measurement circuits and measurement systems If these features are n...

Страница 67: ...the item under test itself or the measurement instrument Details on the possible connection wirings and regulations contain the respective for the item under test valid standards Enclosure Illustr II...

Страница 68: ...iate measurement circuits and measurement systems See also Chapt 4 6 9 Device setup info If these features are not installed the terminals are not connected Interface Enclosure housing part 2 housing...

Страница 69: ...4G Measuring Circuits Illustr II 11 Connection principle for Ground Leakage Current GLC 3 Enclosure E g of a motor housing pe Protective insulation Vi Illustr II 12 Connection principle Enclosure Lea...

Страница 70: ...d measurement system Note The above shown connection wirings II 12 II 15 are only possible if the leakage current tester is equipped with the appropriate measurement circuits and measurement systems S...

Страница 71: ...CAN Bus High 03 V Supply CAN Bus V 08 n c not connected 04 n c not connected 09 V Supply CAN Bus V 05 Shield Shield CAN III ii X15 9pole DSUB RS232 Interface Pin No D SUB9 Function Description 01 n c...

Страница 72: ...then Pin 2 N must be jointed with Pin 3 PE If the Pins are not connected with each other is no measurement possible missing reference potential Note The description for the connection of the external...

Страница 73: ...nal feature The output voltage is regulated to the pre set operating resp test voltage mentioned in the test schedule by a regulating unit The setting of the output voltage is carried out to 3 V Motor...

Страница 74: ...asurement circuits V MEASUREMENT SYSTEM The device can be equipped in non standard design with 2 measurement systems and 3 measurement circuits each The measurement systems are installed on top of eac...

Страница 75: ...A detailed description of the prerequisites for the measuring contains the EN standard VI ii Measurement circuits according EN 60990 1 Many technical standards refer to measurement circuits according...

Страница 76: ...ard Measurement circuits according EN 60990 1 Fig 4 Circuit diagram Illustr VI 1 Wiring for leakage current measurement for Class I test objects measurement mode RMS PE conductor directly connected A1...

Страница 77: ...current measurement for Class I test objects PE conductor directly connected A1 Measuring of the leakage current between l and pe A2 Measuring of the leakage current between n and pe Illustr VI 4 Wiri...

Страница 78: ...quisites for the measuring contains the EN standard Measurement circuit according EN 60990 1 Fig 4 Circuit diagram Illustr VI 5 Basic measuring network for leakage current measurement for Class I and...

Страница 79: ...EN standard see above Measurement circuit according EN 60990 1 Fig 4 Circuit diagram Illustr VI 6 Basic measuring network for leakage current measurement for Class I and II test objects Class I to PE...

Страница 80: ...or 3 5 Circuit diagram Class I to PE A1 normal polarity without fault A2 inverse polarity without fault A3 normal polarity with N fault A4 inverse polarity with N fault Class I to Vi A1 normal polari...

Страница 81: ...diagram Illustr VI 8 Wiring for leakage current measurement for Class I test objects PE conductor directly connected A1 Measuring of the leakage current between l and pe A2 Measuring of the leakage c...

Страница 82: ...UL standard A detailed description of the prerequisites for the measuring contains the UL250 UL471 standard Wiring diagram Measuring network Circuit conditions for 1 phase test objects A1 normal pola...

Страница 83: ...etailed description of the prerequisites for the measuring contains the EN standards Circuit diagram instrument Protective earth con ductor terminal Item under test Transformer touchable part non touc...

Страница 84: ...A Leakage Current Tester 92 4A 4D 4E 4G Basic test modes VI x i 3 Measuring of leakage current according EN 61010 Circuit diagram VI x ii 3 Measuring of leakage current according EN 60950 Circuit diag...

Страница 85: ...tep no fault A1 l EN60065 Test step no fault L1 fault L2 fault L3 fault A1 l A2 l A3 l A4 l EN60335 IEC60335 Test step no fault L1 fault L2 fault L3 fault A1 l A2 l A3 l A4 l EN61010 Test step no faul...

Страница 86: ...ce should be adhered for creating new parameter blocks or for changing existing parameter blocks to avoid conflicts when storing the parameter block Procedure 1 select the parameter block 2 Menu devic...

Страница 87: ...2 4G einschlie lich aller Z Varianten Sondertypen inclusive all Z variants special versions in der gelieferten Ausf hrung folgenden einschl gigen Bestimmungen entspricht complies with the following pr...

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