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49

Mounting and Operating Instructions CEAG Battery Cabinets

   40071860035 (N)   March 2016   www.ceag.de

5 Transport, Packaging and Storage

• 

Avoid storing unpacked cells / monoblocs on sharp-

edged supports.

• 

It is recommended to have the same storage conditions 

within a batch, pallet or room.

5.10 Storage

Keep packages closed up to mounting and observe the exter-

nal marked arrangement and storage notes. Store packages 

under the following conditions:
•  Not to be stored outside

•  Keep dry and dust-free

In the interests of users the time of storage should be as 

short as possible. 

Fig. 1: Sprinter – remaining capacity in % of C10 versus time 

of storage with different temperatures

Fig. 2: Marathon – remaining capacity in % of C10 versus 

time of storage with different temperatures

5.11 Time of Storage

The maximum time of storage is 12 months with tempe-

ratures of   20°C. Higher temperatures cause a higher self 

- discharge and shorten the intervals between the chargings.  

5.12 Measures during Storage

Appropriate inventory turnover based on FIFO - method 

(“First In- First Out”) will result in a higher operating quality 

of the products. 
If the battery casings must be cleaned (prior to their installa-

tion) never use solvents or abrasives. Use water (wetcloth) 

without additives.
For extended storage periods it is recommended to check 

the „open-circuit“ voltage at the following intervals:

•   storage at 20°C: after a storage period of 6 months, then 

every 3 months afterwards. 

•   storage at 30°C: after a storage period of 4 months, then 

every 2 months afterwards.

When measured „open circuit“ voltage is < 2,11 V/C, battery 

has to be recharged.
Trickle charging*) should be considered necessary when the 

measured open circuit voltage (OCV) is < 2,11 V/C.
*)Trickle charging means continuous charge at a low rate, 

approximately equivalent to the internal losses of the battery 

and suitable to maintain the battery in a fully charged state. 

It can be carried out either by IU-charging (=float charging) or 

I-charging (constant charging) with limited current. 

Trickle charging mode durging storage

Constant charging (IU-charging)

Tempe- 

rature

Max.  

voltage per 

cell

Min.  

voltage  

per cell

Max.  

current

Charging 

time at max.  

voltage

20 °C

2,38 V

2,27 V

0,2 C

10

24 h

25 °C

2,35 V

2,25 V

0,2 C

10

24 h

30 °C

2,32 V

2,22 V

0,2 C

10

24 h

chart 1: Value for constant voltage charging (Marathon L)

Constant charging (IU-charging)

Temper- 

ature

Max.  

voltage  

per cell

Min.  

voltage  

per cell

Max.  

current

Charging  

time at max.  

voltage

20 °C

2,40 V

2,29 V

0,2 C

10

24 h

25 °C

2,37 V

2,27 V

0,2 C

10

24 h

30 °C

2,35 V

2,25 V

0,2 C

10

24 h

chart 2: Value for constant voltage charging (Sprinter)

Depending on the chargers the charging time shall be exten-

ded by 24 hours for every 0,04V less than the maximum volta-

ge, in which the „minimum voltage“ is still the lower limit.
For temperatures < 15 °C it is recommended to charge the 

battery 20 hours.

Average remaining capacity in % of C10

Average remaining capacity in % of C10

Time of storage in months

Time of storage in months

Содержание CEAG ZB-S 10C6

Страница 1: ...CEAG Battery Cabinets Mounting and Operating Instructions CEAG Battery Cabinets Target group part 1 Qualified electricans acc to DIN VDE 0105 part 1 Target group part 2 Electrical instructed persons...

Страница 2: ...With battery set 357 6 Ah 23 3 2 Compact Battery Cabinets 2C3 24 3 2 1 With battery set 5 5 Ah 24 3 2 2 With battery set 8 5 Ah 25 3 2 3 With battery set 14 Ah 26 3 3 Compact Battery Cabinets 10C3 18...

Страница 3: ...nity of the Battery 52 6 2 4 Electrial Requirements Protection Insulation Resistance etc 52 6 2 5 Installation 52 6 3 Preparations 53 6 4 Mounting 53 6 5 Parallel Arrangements 53 6 6 Mounting Position...

Страница 4: ...Protection All information from the contents text drawings pictures and further representations are protected with regard to copy right 1 6 Spare Parts Only use original spare parts from the manufact...

Страница 5: ...has approved them 2 4 Responsibility of the Operator Keep the instructions near to the battery system accessible for every person working with the battery and at all times Battery must be in a proper...

Страница 6: ...3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight incl Batteries 295 kg Dimen...

Страница 7: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batteries 370 kg Dimensions in mm W x H x D 800 x 2050 x 4...

Страница 8: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 388 kg Dimensions in mm W x H x D 800 x 2050...

Страница 9: ...V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 495 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Страница 10: ...2 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 549 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Страница 11: ...V Battery dimensions in mm L x W x H 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 672 kg Dimensions in mm W x H x D 800 x 2050 x 4000 Order no batterie bloc 40066...

Страница 12: ...2 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteries 685 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Страница 13: ...2 V Battery dimensions in mm L x W x H 307 5x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 750 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Страница 14: ...x H x D 39 8 Ah 200 x 169 x 176 Battery dimensions in mm W x H x D 66 2 Ah 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1060 kg Dimensions in mm W x H x D 2 x 800...

Страница 15: ...ted voltage of all batteries 216 V Number of all batteries 36 6 V Battery dimensions in mm L x W x H 272 x 166 x 190 final pole M8 Supply terminals max 35 mm Weight incl Batteries 1200 kg Dimensions i...

Страница 16: ...Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 1300 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of batte...

Страница 17: ...39 Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1422 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of bat...

Страница 18: ...Rated voltage of all batteries 216 V Number of all batteries 36 12 V Battery dimensions in mm W x H x D 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 1500 kg Dimens...

Страница 19: ...minals max 35 mm Weight incl Batteries 1810 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 39 8 Ah 40066070902 Order no of bat...

Страница 20: ...5 x 171 x 239 Ah Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2172 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066070902 Order no of batte...

Страница 21: ...tteries 54 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 2250 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of...

Страница 22: ...x 239 Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2638 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 89...

Страница 23: ...ttery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 3000 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no batterie bloc 4006607...

Страница 24: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 98 Connectors S...

Страница 25: ...l Data Type of battery C10 1 8 V Z 20 C 12 V 8 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 98 Connectors SR 6 3 mm Faston Su...

Страница 26: ...Technical Data Type of battery C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 76 x 167 Connectors M6 Supply...

Страница 27: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 94 5 Connector...

Страница 28: ...Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 94 5 Connectors 6 3 mm Faston Supply terminals max 35 mm Weight incl Batteries 170 k...

Страница 29: ...C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 75 x 167 final pole M6 Supply terminals max 35 mm Weight incl...

Страница 30: ...C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight in...

Страница 31: ...of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 m...

Страница 32: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Страница 33: ...V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Ba...

Страница 34: ...20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batter...

Страница 35: ...Circuit Diagrams ZB S 10C EURO ZB 1 200K EURO ZB 1 204K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batt...

Страница 36: ...Type of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max...

Страница 37: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Страница 38: ...S 10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V...

Страница 39: ...ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Страница 40: ...10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Страница 41: ...0C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 66 2 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batter...

Страница 42: ...20 C 12 V 85 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteri...

Страница 43: ...y C10 1 8 V Z 20 C 12 V 89 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weigh...

Страница 44: ...ircuit Diagrams 4 1 Wiring 5 5 Ah to 89 4 Ah 4 2 Wiring 118 Ah IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can...

Страница 45: ...Distribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sens...

Страница 46: ...tribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor c...

Страница 47: ...tion Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can ca...

Страница 48: ...ods Code IATA The International AirTransportation Association world wide ICAO Civil Aviation Organization sTechnical Instructions for the Safe Transport of Dangerous Goods by Air 5 6 Transport Inspect...

Страница 49: ...rage period of 6 months then every 3 months afterwards storage at 30 C after a storage period of 4 months then every 2 months afterwards When measured open circuit voltage is 2 11V C battery has to be...

Страница 50: ...sts of abridgements from national and international standards and guidelines See EN 50272 2 for further information Also observe Ope rating Instructions and Installation Instructions 6 2 1 Temperature...

Страница 51: ...voltage 500 V 100 kOhm R 10 MOhm Note 1 To make the first part of the requirement effective personnel shall wear anti static footwear when carrying out mainte nance work on the battery The footwear sh...

Страница 52: ...The dispersion of explosive gas depends on the gas release rate and the ventilation close to the source of release 6 2 4 Electrical requirements protection insulation resistance etc To prevent a build...

Страница 53: ...llation work is completed lightly coat the connec tion surfaces with the terminal grease supplied This prevents corrosion but is not mandatory Check total battery voltage which should correspond to th...

Страница 54: ...e and current settings the discharge conditions the temperature levels the storage conditions the cleanliness of the battery and equipment and other conditions relevant to safety issues and battery s...

Страница 55: ...s can cause serious damage to the battery Ensure the same char ging state when changing the battery blocs RECOMMENDATION not more than 25 of the battery packs of a battery set should be replaced There...

Страница 56: ...oned by date Security signs attached by date 1 Start Up Check all cells blocks for mechanical damage correct polarity and firmly seated connectors T orques as shown in table 1 apply for screw connecto...

Страница 57: ...2 32 20 A 400 FT 2 29 2 32 20 A 500 2 30 2 35 20 A 600 2 27 2 30 20 A 700 2 27 2 30 20 T able 4 Charge voltage in buffer operation d Battery operation charge discharge operation The load is only suppl...

Страница 58: ...age by more than the values given in table 7 or if the surface temperature dif ference between cells blocks exceeds 5K the service agent should be contacted Deviations of the battery voltage from the...

Страница 59: ...59 Mounting and Operating Instructions CEAG Battery Cabinets 40071860035 N March 2016 www ceag de...

Страница 60: ...ide a reliable efficient and safe power supply where it is needed most Eaton s experts have comprehensive in depth specialist knowledge in the area of energy management in the most diverse of sectors...

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