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Installation, Operation and Parts Manual

EE-6435BWF

PRODUCTS DESCRIPTIONS

3.1 General descriptions

This four post lift is generally composed by four posts, two beams, two platforms, a hydraulic oil cylinder and a set of power unit. It is

driven by an electro-hydraulic system. Up and down of platforms is controlled by the to and fro movement of the oil cylinder. To ensure

safety for operators, it is equipped with mechanical safety locks in the four posts , which will automatically engaged in the process of lifting

so as to prevent the platforms from sudden dropping down in case the hydraulic system fails to work.

3.2 Construction of the lift

1. Power side post 2.Post 3.Power side crossbeam 4.The secondary crossbeam 5.Main platform

6. The secondary platform 7.main platform of the wheel free lift 8. The secondary platform of the wheel free lift

9. Side slip 10. Drive-on ramps 11. Control box 12.Power unit 13.Turntabl (optional) 14. Motor housing

Содержание EE-6435BWF

Страница 1: ...e With auxiliary lift for wheel free service Lifting capacity 4000KG 5000KG Installation Operation and Parts Manual Please read this entire manual carefully and completely before installation or opera...

Страница 2: ...er domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceedi...

Страница 3: ...ns 9 3 2 Construction of the lift 9 3 3 Dimensions 10 3 4 Safety devices descriptions 11 3 5 Technical data 12 3 6 Nameplate 12 INSTALLATION INSTRUCTIONS 13 4 1 Preparations before installation 13 4 2...

Страница 4: ...s experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test This includes checking the condition of the components...

Страница 5: ...k near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are damaged or missing 1 3 11 Do not rock the vehicle while on the lift or remo...

Страница 6: ...g a short distance to ensure that it is correctly and safely positioned The load carrying device shall be observed by the operator throughout the motion of the lift Engage the safety locking mechanism...

Страница 7: ...d by operations involving the application of force sufficient to displace the vehicle In the case of large or particularly heavy vehicles sudden movement could create an unacceptable overload or uneve...

Страница 8: ...ecautions never stack to more than 2 meters in height never make stacks of single packs Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more stable...

Страница 9: ...safety for operators it is equipped with mechanical safety locks in the four posts which will automatically engaged in the process of lifting so as to prevent the platforms from sudden dropping down i...

Страница 10: ...TA MODEL 48L 52L 57L RL 4880 192 1 8 5280 207 7 8 5780 227 9 16 OL 5970 235 1 16 6370 250 13 16 6870 270 1 2 CL 4888 192 7 16 5288 208 3 16 5788 227 7 8 CL1 4438 174 3 4 4838 190 1 2 5338 210 3 16 L1...

Страница 11: ...switch Control max rising height and protect the oil cylinder 7 Descent limit switch Make the platform stop lowering at safety height so as to guard against pinching or shearing Push the other button...

Страница 12: ...f the main lift 30 40S Rated capacity of the wheel free lift 4000kg Rising height of the wheel free lift 450mm Working pressure Main lift 18MPa wheel free lift 21MPa Electricity 380V 400V 415V 3PH 50H...

Страница 13: ...ollowing work performed before erecting the lift Construction of the foundation following consultation with the manufacturer s customer service or an authorized service agent Routing of the wiring to...

Страница 14: ...Parts Manual EE 6435BWF 14 Surface under the base of post Horizontal and even Gradients max 0 5 Newly built concrete ground must be older than 20days In mm Platform length L 48L 4888 192 7 16 52L 5288...

Страница 15: ...4 pounds 10 pounds 1 Circlip Pliers 1 4 1 5 Checking parts Unfold the package and check if any parts missed as per the following list Do not hesitate to contact us in case any parts missed but if you...

Страница 16: ...ad screw M4 14 2 29 Manual 1 30 Drive on ramp 2 4 2 Installation attentions 4 2 1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electric...

Страница 17: ...packing film Attention Take care and avoid scratching the painting and hoses Step 3 Position four posts and two crossbeams Place four posts to standing positions as per the layout dimensions Put part...

Страница 18: ...he width of the two tracks for rolling jacks 2 Connect the crossbeam and the lifting platform using hex socket flat head screws M12 80 Tighten all the screws only after two crossbeams are well fit wit...

Страница 19: ...opes Please see Annex 1 for steel cable routing Inspect and make the rope be in the slot of the two pulleys NO 15 and NO 16 in the following fig Pull the rope NO 14 up through the hole reserved on top...

Страница 20: ...4 with its installation kit NO 25 using M6 15 hex socket cylinder head screw NO 26 and M6 nut NO 27 After that install the control unit onto the power side post using M6 15 hex socket cylinder head sc...

Страница 21: ...aulic hoses Read the scheme for connecting hydraulic hoses Connect hoses NO 7 8 9 to the corresponding fittings reserved at the hydraulic block Make sure to tighten the connectors Attention Connect th...

Страница 22: ...t twisted with each other See Annex 1 for steel cable connection scheme 2 Turn on the main power switch and push slightly the button for raising to check if the motor runs in the correct direction In...

Страница 23: ...mm correspondingly adjust the nuts NO 41 attached with safety ratchet over the top plate of the post until the deviation is controlled within 3mm Attention In case of poor foundation level you will no...

Страница 24: ...and drive anchoring bolt into hole until nut and washer contact base Tighten the nut with torque wrench to 80Nm Step 15 Fix motor housing and post caps Fix the housing with the plate for hanging power...

Страница 25: ...2 Find the valve under the secondary platform of the main lift and turn its handle making it point to the floor 3 Turn the selection switch to the wheel free lift and push the UP button until the seco...

Страница 26: ...ions ONLY authorized persons are permitted in the lift area Do not try to raise the vehicle with excessive length or width Otherwise there is risk of vehicle falling from lift Inspect the space above...

Страница 27: ...attention that all personnel and objects are kept clear POS Name Function FA Alarm buzzer Low height warning QS Power switch Power on off HL Power indicator Display if electricity is connected SB1 UP...

Страница 28: ...the safety locking mechanism Push the button for lowering Remove all tools and the support pads to provide an unobstructed exit Move the vehicle from lift area Turn on the Main SWITH Drive the vehicle...

Страница 29: ...the reserved access at the hydraulic block Before making the connection you have to remove the hydraulic plug No 60 from the hydraulic block using a hex socket wrench 3 Raise the lift using the pump...

Страница 30: ...ment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make adjustment Platforms go down slowly...

Страница 31: ...mechanical safety blocks give off sound simultaneously Both runways shall rise steadily without abnormal sounds Every day 3 Synchronization of mechanical safety catch Push the LOCK button inspect and...

Страница 32: ...and smoothly with no abnormal noise Every 3 months Hydraulic oil Change the oil 6 months after initial use and once per year thereafter Inspect the hydraulic oil and change the oil if the oil becomes...

Страница 33: ...Installation Operation and Parts Manual EE 6435BWF 33 Annex 1 Steel cable connection...

Страница 34: ...Installation Operation and Parts Manual EE 6435BWF 34 Annex 2 Electrical schemes and parts list...

Страница 35: ...Installation Operation and Parts Manual EE 6435BWF 35...

Страница 36: ...Installation Operation and Parts Manual EE 6435BWF 36...

Страница 37: ...Installation Operation and Parts Manual EE 6435BWF 37...

Страница 38: ...limit switches of the out of level protection system 14 15 2P ORANGE 12 19 From main control box to the transmission box max height switch for the wheel free jack 26 27 2P ORANGE SQ7 From transmissio...

Страница 39: ...t of level protection system in the post 42 43 2P GREEN SQ6 From transmission box to the limit switch of the out of level protection system in the post Optional LED lighting assembly POS CODE Descript...

Страница 40: ...Rocker switch optional 4 LED 321201021C LED lamp optional 4 NOTE For power supply of other voltages the transformer is different Please check with our customers service people when order spare parts...

Страница 41: ...Type Y seal ring 207102010 BS30 40 6 2 Guiding ring 207106020 30 34 10 2 Dust proof ring 207105011 DHS30 30 38 5 6 5 1 615027097 Type Y seal ring 207103033 B7 100 85 9 2 Master cylinder of the wheel f...

Страница 42: ...ose L 1350 1 57L 9 624001259 Oil hose L 1450 1 48L 52L 9 624001003 Oil hose L 1650 1 57L 10 310101010 Straight connector G1 4 G1 4 2 11 615019005 Right angle connector 6501 A4 B16 1 12 615027097 Maste...

Страница 43: ...7 330302001 Single way valve DYF C 1 8 330304001 Overflow valve EYF C 2 9 330308002 Solenoid directional valve 2 phase 3 way LSV 08 1 10 330308006 Solenoid unloading valve DHF06 220H DC24 1 11 330308...

Страница 44: ...42 H 1 19 330401005 Oil sucking tube XYGN L293 1 NOTE The motor is different for differnent voltage or capacity Please check with our customers service people when order spare parts Annex 4 Exploded d...

Страница 45: ...89 4 48L 52L 57L 12 Turntable optional 2 13 Auxiliary lifting platform main 1 14 Auxiliary lifting platform secondary 1 15 Drive on ramp 2 16 Control unit 1 17 Power unit 1 18 Plastic chain 1 19 5T o...

Страница 46: ...plate of limit switch 6435B A23 2 12 202110009 Hex socket button head screw M5 16 4 13 203101012 Hex nut M20 8 14 204101011 Flat washer M20 4 17 202109020 Hex socket cylinder head screw M6 15 6 18 20...

Страница 47: ...block 6435B A2 B4 4 6 420270050 Spacer A 6435B A3 B1 4 7 420270060 Spacer B 6435B A3 B2 4 8 410270021 Pulley shaft A 6435B A3 B4 4 9 208106001 Straight pressed oil cup M8 1 4 10 410270071 Shaft I 643...

Страница 48: ...5101001 Lubrication bearing 1615 4 35 203103006 Hex nut M8 M8 12 36 320301011 Limit switch TZ8108 4 37 204301007 Circlip M20 16 38 204301005 Circlip M16 12 39 204301009 Circlip M25 23 2 8 40 204101005...

Страница 49: ...614901385 Slave platform 5T48L 6435BWFV2 A5 B9 48L 1 1 614901388 Master platform 5T52L 6435BWFV2 A5 B8 52L 1 2 614901389 Slave platform 5T52L 6435BWFV2 A5 B9 52L 1 1 614901390 Master platform 5T57L 64...

Страница 50: ...Front wheel retaining plate 6435B A4 B10 2 26 201102027 Hex head full swivel screw M12X30 GB5783 4 27 410901797 Limitation rod 52L 6435BWF A4 B1 C33 2 27 410901845 Limitation rod 57L 6435BWF A5 B1 C35...

Страница 51: ...8L 2 614901393 Slip plate 6435BWF A4 B10 52L 2 614901394 Slip plate 6435BWF A5 B10 57L 2 51 201102015 Hex head full swivel screw M8X40 GB5783 20 52 420270020 Side block 6435B A3 B21 8 53 202110005 Hex...

Страница 52: ...Installation Operation and Parts Manual EE 6435BWF 52...

Страница 53: ...Installation Operation and Parts Manual EE 6435BWF 53...

Страница 54: ...Pressed oil cup M8 2 8 410276701 Down arm holder 6435BWF C03 20 4 9 410276731 Shaft for piston rod 6435BWF C03 23 2 10 410276721C Middle shaft 6435BWF C03 22 4 11 410276410 Supporting holder shaft 64...

Страница 55: ...s CODE Description Specification Qty 1 614027586C Drive on ramp 6435BWF C18 2 2 410270201 Roller wheel shaft 6435B A8 B3 2 3 420270250 Small roller wheel MR30 A22 B5 4 4 410270191 Shaft 6435B A8 B2 2...

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