NOTE: Do not swap the body control module
between vehicles or body control modules
off the shelf.
Engineering does not recommend that service,
dealers or the plant swap Body Control Modules
(BCM) between vehicles or off the shelf. The BCM
has internal diagnostic capability that assists in
diagnosing the system. When an “Open” or a
“Short” circuit exists, the DRBIII
t
can be used to
read the BCM codes. The codes are very descriptive
in identifying the appropriate feature that has
faulted.
3.3.1
BATTERY SAVE FEATURE
The Battery Save feature provides the customer
with the ability to conserve battery power when
storing the vehicle for long periods of time without
losing radio/Engine Controller memory. This is an
alternative to disconnecting the battery. When the
feature is performed, the driver door exterior han-
dle is the only wakeup circuits available. RKE and
the exterior passenger door handle is disabled while
the BCM is in Sleep Mode. The driver door key
cylinder unlock switch and the interior door han-
dles is an alternative mechanical way of entering
the vehicle. When the driver door outside handle is
pressed, then the BCM exits Sleep Mode and will
allow all features (except interior and exterior light-
ing) to work. The BCM will re-enter Sleep Mode 30
seconds after all doors are closed. Battery Save
Mode is cancelled when the ignition is cycled to
RUN.
3.3.1.1
CUSTOMER NORMAL OPERATING
MODE
The customer starts the battery save feature by
doing the following:
•
Insert key into ignition switch.
•
Cycle the ignition switch from Off to Accessory
four times without going into RUN.
•
Leave the switch in the OFF position after the
fourth cycle without removing the key. This puts
the BCM into the learn mode.
•
The customer then depresses the driver’s side
Power Door Lock switch in the UP direction.
•
A horn chirp will tell the customer that the
process has begun.
•
All interior and exterior lights (if on) will be
turned off.
•
Key may be removed or left in at this point.
•
VTSS may be armed before Sleep Mode by using
the RKE or the door lock switch.
The customer can exit battery save mode by doing
the following:
•
Press the Driver door outside handle (this will
wakeup the vehicle).
•
If the door did not open, then the vehicle must be
locked-press the RKE Unlock.
•
Press the Driver door outside handle.
•
Cycle the ignition key to RUN-this will cancel the
feature.
•
If the ignition is not cycled to RUN, then the BCM
will re-enter Sleep Mode 30 seconds after the last
door is closed.
3.3.1.2
SHIPPING OPERATING MODE
To conserve battery power when the vehicle is
shipped, the BCM will enter Battery Save Mode
immediately after it goes to sleep. This is providing
the following is performed:
•
Radio IOD fuse is pulled (this will set a Radio Bus
Communication DTC).
•
Ignition has been cycled to run or accessory.
•
Ignition is in Lock (with or without key in the
ignition switch).
•
Dome lamps will cancel.
•
Headlamp Battery Save will be performed.
•
Accessory delay will be cancelled.
•
The BCM has recorded less than 50 vehicle miles.
•
VTSS may be armed before Sleep Mode by using
the RKE or the door lock switch.
•
Cycling the ignition to RUN will reset the BCM.
3.4
CHIME WARNING SYSTEM
The Instrument Cluster monitors the PCI bus
and based on information from various modules,
will request chimes from the BCM as well as
illuminating warning indicators. The BCM moni-
tors the door/decklid ajar switches, multifunction
switch, ignition switch, PCI bus, and the DRBIII
t
to perform various chime operations. The BCM uses
a hardwire low-side driver to control the chime
located in the cluster. The chime system provides
the Driver with warning announcements for:
•
Seat belt Reminder
•
Exterior lights on
•
Key-in Ignition
•
Key-in Accessory
•
Engine coolant temperature high or critical
•
Dome light on
•
Low engine oil pressure
•
Engine oil temperature high or critical
•
Charging System faults
•
Low Fuel Warning
•
Any warning lamp announcement
8
GENERAL INFORMATION
Содержание ZB 2005
Страница 4: ......
Страница 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Страница 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
Страница 29: ......
Страница 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
Страница 125: ......
Страница 233: ......
Страница 237: ......
Страница 245: ......
Страница 275: ......
Страница 295: ......
Страница 339: ......
Страница 355: ......
Страница 373: ......
Страница 375: ......
Страница 377: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
Страница 378: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 ZB 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 379: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
Страница 391: ......
Страница 395: ......
Страница 396: ......
Страница 397: ......
Страница 398: ......
Страница 399: ......
Страница 400: ......
Страница 401: ......
Страница 402: ......
Страница 403: ......
Страница 404: ......
Страница 405: ......
Страница 406: ......
Страница 407: ......
Страница 408: ......
Страница 409: ......
Страница 410: ......
Страница 411: ......
Страница 412: ......
Страница 413: ......
Страница 415: ......
Страница 416: ......
Страница 417: ......
Страница 418: ......
Страница 419: ......
Страница 420: ......
Страница 421: ......
Страница 422: ......
Страница 423: ......
Страница 424: ......
Страница 425: ......
Страница 427: ......
Страница 428: ......
Страница 429: ......
Страница 431: ......
Страница 432: ......
Страница 433: ......
Страница 435: ......
Страница 436: ......
Страница 437: ......
Страница 439: ......
Страница 440: ......
Страница 441: ......
Страница 442: ......
Страница 443: ......
Страница 444: ......
Страница 445: ......
Страница 446: ......
Страница 447: ......
Страница 448: ......
Страница 449: ......
Страница 450: ......
Страница 451: ......
Страница 452: ......
Страница 453: ......
Страница 455: ......
Страница 456: ......
Страница 457: ......
Страница 459: ......
Страница 460: ......
Страница 461: ......
Страница 462: ......
Страница 463: ......
Страница 465: ......
Страница 466: ......
Страница 467: ......
Страница 468: ......
Страница 469: ......
Страница 470: ......
Страница 471: ......
Страница 473: ......
Страница 474: ......
Страница 475: ......
Страница 477: ......
Страница 478: ......
Страница 479: ......
Страница 480: ......
Страница 481: ......
Страница 482: ......
Страница 483: ......
Страница 485: ......
Страница 486: ......
Страница 487: ......
Страница 489: ......
Страница 490: ......
Страница 491: ......
Страница 492: ......
Страница 493: ......
Страница 495: ......
Страница 496: ......
Страница 497: ......
Страница 498: ......
Страница 499: ......
Страница 500: ......
Страница 501: ......
Страница 502: ......
Страница 503: ......
Страница 504: ......
Страница 505: ......
Страница 506: ......
Страница 507: ......
Страница 508: ......
Страница 509: ......
Страница 510: ......
Страница 511: ......
Страница 513: ......
Страница 514: ......
Страница 515: ......
Страница 516: ......
Страница 517: ......
Страница 519: ......
Страница 521: ......
Страница 522: ......
Страница 523: ......
Страница 524: ......
Страница 525: ......
Страница 527: ......
Страница 528: ......
Страница 529: ......
Страница 530: ......
Страница 531: ......
Страница 533: ......
Страница 534: ......
Страница 535: ......
Страница 537: ......
Страница 538: ......
Страница 539: ......
Страница 541: ......
Страница 543: ......
Страница 544: ......
Страница 545: ......
Страница 547: ......
Страница 548: ......
Страница 549: ......
Страница 550: ......
Страница 551: ......
Страница 553: ......
Страница 555: ......
Страница 556: ......
Страница 557: ......
Страница 638: ...Fig 3 FRONT LIGHTING ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 13 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 642: ...Fig 10 LEFT REAR ENGINE ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 17 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 643: ...Fig 11 FRONT ENGINE 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 651: ...Fig 24 REAR BODY 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 652: ...Fig 25 BODY UNDER SEATS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 27 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 653: ...Fig 26 LEFT DOOR 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 654: ...Fig 27 RIGHT DOOR ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 655: ...Fig 28 RIGHT REAR CHASSIS 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 656: ...Fig 29 LEFT REAR CHASSIS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 658: ...Fig 32 DECKLID ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 33 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 659: ......
Страница 751: ......
Страница 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Страница 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Страница 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Страница 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Страница 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Страница 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Страница 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
Страница 773: ......
Страница 891: ......
Страница 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Страница 911: ......
Страница 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Страница 1008: ...Fig 4 DOOR OPENING DIMENSIONS Fig 5 CROSS BODY DIMENSIONS ZB BODY STRUCTURE 23 97 OPENING DIMENSIONS Continued...
Страница 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Страница 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Страница 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1013: ...Fig 10 REAR QUARTER PANEL FRAME Fig 11 WINDSHIELD SURROUND AND DASH ASSEMBLY ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Страница 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Страница 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Страница 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Страница 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Страница 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Страница 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Страница 1089: ......
Страница 1111: ......
Страница 1115: ...DaimlerChrysler Corporation Attn Publications Dept CIMS 486 02 70 800 Chrysler Drive Auburn Hills MI 48326 2757 8...
Страница 1121: ...NOTES vi...
Страница 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 1341: ...NOTES 220...
Страница 1343: ...C O M P O N E N T L O C A T I O N S 222 COMPONENT LOCATIONS 8 3 SENSORS AND SOLENOIDS Continued...
Страница 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Страница 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Страница 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Страница 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Страница 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Страница 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Страница 1365: ...NOTES 244...
Страница 1366: ...11 0 CHARTS AND GRAPHS 11 1 O2 SENSOR CONFIGURATION C H A R T S A N D G R A P H S 245 CHARTS AND GRAPHS...
Страница 1367: ...11 2 VACUUM READINGS 11 3 CAM AND CRANK SENSORS PATTERNS C H A R T S A N D G R A P H S 246 CHARTS AND GRAPHS...
Страница 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Страница 1369: ...NOTES 248...
Страница 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 1381: ...NOTES x...
Страница 1407: ...NOTES 26...
Страница 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Страница 1789: ...NOTES 408...
Страница 1790: ...8 0 COMPONENT LOCATIONS 8 1 AIRBAG SYSTEM C O M P O N E N T L O C A T I O N S 409 COMPONENT LOCATIONS...
Страница 1791: ...8 2 BODY CONTROL MODULE 8 3 HEATING A C SYSTEM C O M P O N E N T L O C A T I O N S 410 COMPONENT LOCATIONS...
Страница 1795: ...NOTES 414...
Страница 1802: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 421 SCHEMATIC DIAGRAMS...
Страница 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Страница 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Страница 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Страница 1807: ...10 7 EXTERIOR LIGHTING 10 7 1 FRONT LAMPS S C H E M A T I C D I A G R A M S 426 SCHEMATIC DIAGRAMS...
Страница 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Страница 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Страница 1810: ...10 9 IGNITION POWER ACCESSORY 10 9 1 HORN SYSTEM S C H E M A T I C D I A G R A M S 429 SCHEMATIC DIAGRAMS...
Страница 1812: ...10 10 INSTRUMENT CLUSTER GAUGE CLUSTER S C H E M A T I C D I A G R A M S 431 SCHEMATIC DIAGRAMS...
Страница 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Страница 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Страница 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Страница 1816: ...10 14 TIRE PRESSURE MONITOR MODULE TPM S C H E M A T I C D I A G R A M S 435 SCHEMATIC DIAGRAMS...
Страница 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Страница 1818: ...10 16 WIPER SYSTEM 10 16 1 HEADLAMP WASHERS EXPORT ONLY S C H E M A T I C D I A G R A M S 437 SCHEMATIC DIAGRAMS...
Страница 1819: ...NOTES 438...
Страница 1829: ...NOTES 8...
Страница 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 1865: ...8 8 BRAKE LAMP SWITCH 8 9 ABS PUMP MOTOR C O M P O N E N T L O C A T I O N S 44 COMPONENT LOCATIONS...
Страница 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Страница 1871: ...NOTES 50...
Страница 1872: ...10 0 SCHEMATIC DIAGRAMS 10 1 TEVES MARK 20e CONTROLLER ANTILOCK BRAKE ABS S C H E M A T I C D I A G R A M S 51 SCHEMATIC DIAGRAMS...
Страница 1873: ...NOTES 52...