Check the following common causes when diagnos-
ing premature ABS cycling: damaged tone wheels;
incorrect tone wheels; damaged steering knuckle
wheel speed sensor mounting bosses; loose wheel
speed sensor mounting bolts; excessive tone wheel
runout; excessively large tone wheel-to-wheel speed
sensor air gap, or a damaged speed sensor head face.
Give special attention to these components when
diagnosing
a
vehicle
exhibiting
premature ABS
cycling.
After diagnosing the defective component, repair or
replace it as required. When the component repair or
replacement is completed, test drive the vehicle to
verify that premature ABS cycling has been cor-
rected.
OPERATION - ELECTRONIC VARIABLE BRAKE
PROPORTIONING
Upon entry into EVBP the inlet valve for the rear
brake circuit is switched on so that the fluid supply
from the master cylinder is shut off. In order to
decrease the rear brake pressure, the outlet valve for
the rear brake circuit is pulsed. This allows fluid to
enter the low pressure accumulator (LPA) in the
hydraulic control unit (HCU) resulting in a drop in
fluid pressure to the rear brakes. In order to increase
the rear brake pressure, the outlet valve is switched
off and the inlet valve is pulsed. This increases the
pressure to the rear brakes. This back-and-forth pro-
cess will continue until the required slip difference is
obtained. At the end of EVBP braking (brakes
released) the fluid in the LPA drains back to the
master cylinder by switching on the outlet valve and
draining through the inlet valve check valve. At the
same time the inlet valve is switched on in case of
another brake application.
The EVBP will remain functional during many
ABS fault modes. If both the red BRAKE and amber
ABS warning indicators are illuminated, the EVBP
may not be functioning.
CAUTION
The ABS uses an electronic control module, the
CAB. This module is designed to withstand normal
current draws associated with vehicle operation.
Care must be taken to avoid overloading the CAB
circuits.
CAUTION: In testing for open or short circuits, do
not ground or apply voltage to any of the circuits
unless instructed to do so for a diagnostic proce-
dure.
CAUTION: These circuits should only be tested
using a high impedance multi-meter or the DRBIII
T
scan tool as described in this section. Power
should never be removed or applied to any control
module with the ignition in the ON position. Before
removing or connecting battery cables, fuses, or
connectors, always turn the ignition to the OFF
position.
CAUTION: The CAB 24-way connector should never
be connected or disconnected with the ignition
switch in the ON position.
CAUTION: This vehicle utilizes active wheel speed
sensors. Do not apply voltage to wheel speed sen-
sors at any time.
CAUTION: Use only factory wiring harnesses. Do
not cut or splice wiring to the brake circuits. The
addition of aftermarket electrical equipment (car
phone, radar detector, citizen band radio, trailer
lighting, trailer brakes, etc.) on a vehicle equipped
with antilock brakes may affect the function of the
antilock brake system.
CAUTION: When performing any service procedure
on a vehicle equipped with ABS, do not apply a
12-volt power source to the ground circuit of the
pump motor in the HCU. Doing this will damage the
pump motor and will require replacement of the
entire HCU.
CAUTION: An attempt to remove or disconnect cer-
tain system components may result in improper
system operation. Only those components with
approved removal and installation procedures in
this manual should be serviced.
CAUTION: If welding work is to be performed on the
vehicle, using an electric arc welder, the CAB con-
nector should be disconnected during the welding
operation.
CAUTION: Many components of the ABS System
are not serviceable and must be replaced as an
assembly. Do not disassemble any component
which is not designed to be serviced.
5 - 48
BRAKES - ABS
ZB
BRAKES - ABS (Continued)
Содержание ZB 2005
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Страница 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Страница 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
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Страница 377: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
Страница 378: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 ZB 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 379: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
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Страница 638: ...Fig 3 FRONT LIGHTING ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 13 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 642: ...Fig 10 LEFT REAR ENGINE ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 17 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 643: ...Fig 11 FRONT ENGINE 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 651: ...Fig 24 REAR BODY 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 652: ...Fig 25 BODY UNDER SEATS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 27 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 653: ...Fig 26 LEFT DOOR 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 654: ...Fig 27 RIGHT DOOR ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 655: ...Fig 28 RIGHT REAR CHASSIS 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 656: ...Fig 29 LEFT REAR CHASSIS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 658: ...Fig 32 DECKLID ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 33 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 659: ......
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Страница 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Страница 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Страница 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Страница 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Страница 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Страница 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Страница 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
Страница 773: ......
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Страница 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Страница 911: ......
Страница 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Страница 1008: ...Fig 4 DOOR OPENING DIMENSIONS Fig 5 CROSS BODY DIMENSIONS ZB BODY STRUCTURE 23 97 OPENING DIMENSIONS Continued...
Страница 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Страница 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Страница 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1013: ...Fig 10 REAR QUARTER PANEL FRAME Fig 11 WINDSHIELD SURROUND AND DASH ASSEMBLY ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Страница 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Страница 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Страница 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Страница 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Страница 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Страница 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Страница 1089: ......
Страница 1111: ......
Страница 1115: ...DaimlerChrysler Corporation Attn Publications Dept CIMS 486 02 70 800 Chrysler Drive Auburn Hills MI 48326 2757 8...
Страница 1121: ...NOTES vi...
Страница 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 1341: ...NOTES 220...
Страница 1343: ...C O M P O N E N T L O C A T I O N S 222 COMPONENT LOCATIONS 8 3 SENSORS AND SOLENOIDS Continued...
Страница 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Страница 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Страница 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Страница 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Страница 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Страница 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Страница 1365: ...NOTES 244...
Страница 1366: ...11 0 CHARTS AND GRAPHS 11 1 O2 SENSOR CONFIGURATION C H A R T S A N D G R A P H S 245 CHARTS AND GRAPHS...
Страница 1367: ...11 2 VACUUM READINGS 11 3 CAM AND CRANK SENSORS PATTERNS C H A R T S A N D G R A P H S 246 CHARTS AND GRAPHS...
Страница 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Страница 1369: ...NOTES 248...
Страница 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 1381: ...NOTES x...
Страница 1407: ...NOTES 26...
Страница 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Страница 1789: ...NOTES 408...
Страница 1790: ...8 0 COMPONENT LOCATIONS 8 1 AIRBAG SYSTEM C O M P O N E N T L O C A T I O N S 409 COMPONENT LOCATIONS...
Страница 1791: ...8 2 BODY CONTROL MODULE 8 3 HEATING A C SYSTEM C O M P O N E N T L O C A T I O N S 410 COMPONENT LOCATIONS...
Страница 1795: ...NOTES 414...
Страница 1802: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 421 SCHEMATIC DIAGRAMS...
Страница 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Страница 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Страница 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Страница 1807: ...10 7 EXTERIOR LIGHTING 10 7 1 FRONT LAMPS S C H E M A T I C D I A G R A M S 426 SCHEMATIC DIAGRAMS...
Страница 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Страница 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Страница 1810: ...10 9 IGNITION POWER ACCESSORY 10 9 1 HORN SYSTEM S C H E M A T I C D I A G R A M S 429 SCHEMATIC DIAGRAMS...
Страница 1812: ...10 10 INSTRUMENT CLUSTER GAUGE CLUSTER S C H E M A T I C D I A G R A M S 431 SCHEMATIC DIAGRAMS...
Страница 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Страница 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Страница 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Страница 1816: ...10 14 TIRE PRESSURE MONITOR MODULE TPM S C H E M A T I C D I A G R A M S 435 SCHEMATIC DIAGRAMS...
Страница 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Страница 1818: ...10 16 WIPER SYSTEM 10 16 1 HEADLAMP WASHERS EXPORT ONLY S C H E M A T I C D I A G R A M S 437 SCHEMATIC DIAGRAMS...
Страница 1819: ...NOTES 438...
Страница 1829: ...NOTES 8...
Страница 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 1865: ...8 8 BRAKE LAMP SWITCH 8 9 ABS PUMP MOTOR C O M P O N E N T L O C A T I O N S 44 COMPONENT LOCATIONS...
Страница 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Страница 1871: ...NOTES 50...
Страница 1872: ...10 0 SCHEMATIC DIAGRAMS 10 1 TEVES MARK 20e CONTROLLER ANTILOCK BRAKE ABS S C H E M A T I C D I A G R A M S 51 SCHEMATIC DIAGRAMS...
Страница 1873: ...NOTES 52...