lead dioxide, and the water back into sulfuric acid.
This action restores the difference in the electron
charges deposited on the plates, and the voltage
potential of the battery cells. For a battery to remain
useful, it must be able to produce high-amperage cur-
rent over an extended period. A battery must also be
able to accept a charge, so that its voltage potential
may be restored.
The battery is vented to release excess hydrogen
gas that is created when the battery is being charged
or discharged. However, even with these vents,
hydrogen gas can collect in or around the battery. If
hydrogen gas is exposed to flame or sparks, it may
ignite. If the electrolyte level is low, the battery may
arc internally and explode. If the battery cell caps
cannot be removed, the battery must be replaced if
the electrolyte level becomes low.
DIAGNOSIS AND TESTING - BATTERY
The battery must be completely charged and the
terminals should be properly cleaned and inspected
before diagnostic procedures are performed. Refer to
Battery System Cleaning for the proper cleaning pro-
cedures, and Battery System Inspection for the
proper battery inspection procedures. Refer to Stan-
dard Procedures for the proper battery charging pro-
cedures.
MICRO 420 BATTERY TESTER
The Micro420 automotive battery tester is designed
to help the dealership technicians diagnose the cause
of a defective battery. Follow the instruction manual
supplied with the tester to properly diagnose a vehi-
cle. If the instruction manual is not available refer to
the
standard
procedure
in
this
section,
which
includes the directions for using the Micro 420 bat-
tery tester.
WARNING: IF THE BATTERY SHOWS SIGNS OF
FREEZING, LEAKING OR LOOSE POSTS, DO NOT
TEST, ASSIST-BOOST, OR CHARGE. THE BATTERY
MAY ARC INTERNALLY AND EXPLODE. PERSONAL
INJURY AND/OR VEHICLE DAMAGE MAY RESULT.
WARNING: EXPLOSIVE HYDROGEN GAS FORMS IN
AND AROUND THE BATTERY. DO NOT SMOKE,
USE FLAME, OR CREATE SPARKS NEAR THE BAT-
TERY. PERSONAL INJURY AND/OR VEHICLE DAM-
AGE MAY RESULT.
WARNING: THE BATTERY CONTAINS SULFURIC
ACID, WHICH IS POISONOUS AND CAUSTIC. AVOID
CONTACT WITH THE SKIN, EYES, OR CLOTHING.
IN THE EVENT OF CONTACT, FLUSH WITH WATER
AND CALL A PHYSICIAN IMMEDIATELY. KEEP OUT
OF THE REACH OF CHILDREN.
A battery that will not accept a charge is faulty,
and
must
be
replaced.
Further
testing
is
not
required. A fully-charged battery must be load tested
to determine its cranking capacity. A battery that is
fully-charged, but does not pass the load test, is
faulty and must be replaced.
NOTE: Completely discharged batteries may take
several hours to accept a charge. Refer to Standard
Procedures for the proper battery charging proce-
dures.
STANDARD PROCEDURE
BATTERY CHARGING
Battery charging is the means by which the bat-
tery can be restored to its full voltage potential. A
battery is fully-charged when:
•
Micro 420 electrical system tester indicates bat-
tery is OK.
•
All of the battery cells are gassing freely during
battery charging.
•
Three hydrometer tests, taken at one-hour inter-
vals, indicate no increase in the temperature-cor-
rected specific gravity of the battery electrolyte.
•
Open-circuit voltage of the battery is 12.4 volts
or above.
WARNING: NEVER EXCEED TWENTY AMPERES
WHEN CHARGING A COLD (-1° C [30° F] OR
LOWER) BATTERY. THE BATTERY MAY ARC INTER-
NALLY AND EXPLODE. PERSONAL INJURY AND/OR
VEHICLE DAMAGE MAY RESULT.
WARNING: IF THE BATTERY SHOWS SIGNS OF
FREEZING, LEAKING, LOOSE POSTS, DO NOT
TEST, ASSIST-BOOST, OR CHARGE. THE BATTERY
MAY ARC INTERNALLY AND EXPLODE. PERSONAL
INJURY AND/OR VEHICLE DAMAGE MAY RESULT.
WARNING: EXPLOSIVE HYDROGEN GAS FORMS IN
AND AROUND THE BATTERY. DO NOT SMOKE,
USE FLAME, OR CREATE SPARKS NEAR THE BAT-
TERY. PERSONAL INJURY AND/OR VEHICLE DAM-
AGE MAY RESULT.
ZB
BATTERY SYSTEM
8F - 7
BATTERY (Continued)
Содержание ZB 2005
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Страница 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Страница 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
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Страница 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
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Страница 377: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
Страница 378: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 ZB 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 379: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
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Страница 638: ...Fig 3 FRONT LIGHTING ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 13 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 642: ...Fig 10 LEFT REAR ENGINE ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 17 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 643: ...Fig 11 FRONT ENGINE 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 651: ...Fig 24 REAR BODY 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 652: ...Fig 25 BODY UNDER SEATS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 27 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 653: ...Fig 26 LEFT DOOR 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 654: ...Fig 27 RIGHT DOOR ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 655: ...Fig 28 RIGHT REAR CHASSIS 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 656: ...Fig 29 LEFT REAR CHASSIS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 658: ...Fig 32 DECKLID ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 33 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 659: ......
Страница 751: ......
Страница 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Страница 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Страница 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Страница 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Страница 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Страница 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Страница 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
Страница 773: ......
Страница 891: ......
Страница 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Страница 911: ......
Страница 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Страница 1008: ...Fig 4 DOOR OPENING DIMENSIONS Fig 5 CROSS BODY DIMENSIONS ZB BODY STRUCTURE 23 97 OPENING DIMENSIONS Continued...
Страница 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Страница 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Страница 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1013: ...Fig 10 REAR QUARTER PANEL FRAME Fig 11 WINDSHIELD SURROUND AND DASH ASSEMBLY ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Страница 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Страница 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Страница 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Страница 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Страница 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Страница 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Страница 1089: ......
Страница 1111: ......
Страница 1115: ...DaimlerChrysler Corporation Attn Publications Dept CIMS 486 02 70 800 Chrysler Drive Auburn Hills MI 48326 2757 8...
Страница 1121: ...NOTES vi...
Страница 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 1341: ...NOTES 220...
Страница 1343: ...C O M P O N E N T L O C A T I O N S 222 COMPONENT LOCATIONS 8 3 SENSORS AND SOLENOIDS Continued...
Страница 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Страница 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Страница 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Страница 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Страница 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Страница 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Страница 1365: ...NOTES 244...
Страница 1366: ...11 0 CHARTS AND GRAPHS 11 1 O2 SENSOR CONFIGURATION C H A R T S A N D G R A P H S 245 CHARTS AND GRAPHS...
Страница 1367: ...11 2 VACUUM READINGS 11 3 CAM AND CRANK SENSORS PATTERNS C H A R T S A N D G R A P H S 246 CHARTS AND GRAPHS...
Страница 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Страница 1369: ...NOTES 248...
Страница 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 1381: ...NOTES x...
Страница 1407: ...NOTES 26...
Страница 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Страница 1789: ...NOTES 408...
Страница 1790: ...8 0 COMPONENT LOCATIONS 8 1 AIRBAG SYSTEM C O M P O N E N T L O C A T I O N S 409 COMPONENT LOCATIONS...
Страница 1791: ...8 2 BODY CONTROL MODULE 8 3 HEATING A C SYSTEM C O M P O N E N T L O C A T I O N S 410 COMPONENT LOCATIONS...
Страница 1795: ...NOTES 414...
Страница 1802: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 421 SCHEMATIC DIAGRAMS...
Страница 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Страница 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Страница 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Страница 1807: ...10 7 EXTERIOR LIGHTING 10 7 1 FRONT LAMPS S C H E M A T I C D I A G R A M S 426 SCHEMATIC DIAGRAMS...
Страница 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Страница 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Страница 1810: ...10 9 IGNITION POWER ACCESSORY 10 9 1 HORN SYSTEM S C H E M A T I C D I A G R A M S 429 SCHEMATIC DIAGRAMS...
Страница 1812: ...10 10 INSTRUMENT CLUSTER GAUGE CLUSTER S C H E M A T I C D I A G R A M S 431 SCHEMATIC DIAGRAMS...
Страница 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Страница 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Страница 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Страница 1816: ...10 14 TIRE PRESSURE MONITOR MODULE TPM S C H E M A T I C D I A G R A M S 435 SCHEMATIC DIAGRAMS...
Страница 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Страница 1818: ...10 16 WIPER SYSTEM 10 16 1 HEADLAMP WASHERS EXPORT ONLY S C H E M A T I C D I A G R A M S 437 SCHEMATIC DIAGRAMS...
Страница 1819: ...NOTES 438...
Страница 1829: ...NOTES 8...
Страница 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 1865: ...8 8 BRAKE LAMP SWITCH 8 9 ABS PUMP MOTOR C O M P O N E N T L O C A T I O N S 44 COMPONENT LOCATIONS...
Страница 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Страница 1871: ...NOTES 50...
Страница 1872: ...10 0 SCHEMATIC DIAGRAMS 10 1 TEVES MARK 20e CONTROLLER ANTILOCK BRAKE ABS S C H E M A T I C D I A G R A M S 51 SCHEMATIC DIAGRAMS...
Страница 1873: ...NOTES 52...