REMOVAL
(1) Make sure ignition switch is in OFF position
and all accessories are turned OFF.
(2) The battery is located in the trunk.
(3) Remove the screws attaching the battery cover
and remove the cover.
(4) Disconnect the battery cables from the battery
terminals. Remove the battery negative cable first
(5) Remove the battery hold down clamp (Fig. 6)
and remove the battery from the vehicle.
INSTALLATION
(1) Position the battery in the battery tray.
(2) Install the battery hold down clamp and bolt.
Torque the bolt to 9 N·m (80 in. lbs.).
(3) Connect the battery POSITIVE cable.
(4) Connect the battery NEGATIVE cable.
(5) Install the battery cover.
BATTERY HOLDDOWN
REMOVAL
(1) Remove the screws attaching the battery cover
and remove the cover.
(2) Disconnect and isolate the negative battery
cable.
(3) Remove the single battery hold down retaining
fastener.
(4) Remove the battery hold down from the vehi-
cle.
INSTALLATION
(1) Install the battery hold down in the vehicle.
(2) Install the single battery hold down retaining
fastener. Torque the bolt to 9 N·m (80 in. lbs.).
(3) Connect the negative battery cable.
(4) Install the battery cover.
BATTERY CABLES
DESCRIPTION
The battery cables are large gauge, stranded cop-
per wires sheathed within a heavy plastic or syn-
thetic rubber insulating jacket. The wire used in the
battery cables combines excellent flexibility and reli-
ability with high electrical current carrying capacity.
The battery cables feature a top post battery termi-
nal made of stamped sheet metal that is stamped
onto one end of the battery cable wire. Large eyelet
type terminals are crimped onto the opposite end of
the battery cable wire and then solder-dipped. The
battery positive cable wires have a red insulating
jacket to provide visual identification of the battery
positive terminal. The battery negative cable wires
have a black insulating jacket to provide visual iden-
tification of the battery negative terminal.
The battery cables cannot be repaired and, if dam-
aged or faulty they must be replaced. Both the bat-
tery positive and negative cables are available for
service replacement only as a unit with the battery
wire harness, which may include portions of the wir-
ing circuits for the generator and other components
on some models. Refer to the appropriate wiring
information in this service manual for the location of
the proper battery cable wire harness diagrams. The
wiring information also includes proper wire and con-
nector repair procedures, further details on wire har-
ness routing and retention, as well as pin-out and
location views for the various wire harness connec-
tors, splices and grounds.
OPERATION
The battery cables connect the battery terminals to
the vehicle electrical system. These cables also pro-
vide a path back to the battery for electrical current
generated by the charging system for restoring the
voltage potential of the battery. The battery termi-
nals on the ends of the battery cable wires provide a
strong and reliable connection of the battery cable to
the battery terminals. The eyelet terminals secured
to the opposite ends of the battery cable wires pro-
vide secure and reliable connection of the battery
cables to the vehicle electrical system.
Fig. 6 BATTERY LOCATION
1 - BATTERY COVER
2 - BATTERY
3 - HOLDDOWN BRACKET
8F - 12
BATTERY SYSTEM
ZB
BATTERY (Continued)
Содержание ZB 2005
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Страница 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Страница 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
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Страница 103: ...Fig 24 Dynamic Toe Pattern Graph 2 74 WHEEL ALIGNMENT ZB WHEEL ALIGNMENT Continued...
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Страница 377: ...Fig 1 WIRING DIAGRAM EXAMPLE 1 8W 01 2 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
Страница 378: ...Fig 2 WIRING DIAGRAM EXAMPLE 2 ZB 8W 01 WIRING DIAGRAM INFORMATION 8W 01 3 WIRING DIAGRAM INFORMATION Continued...
Страница 379: ...Fig 3 WIRING DIAGRAM SYMBOLS 8W 01 4 8W 01 WIRING DIAGRAM INFORMATION ZB WIRING DIAGRAM INFORMATION Continued...
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Страница 638: ...Fig 3 FRONT LIGHTING ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 13 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 642: ...Fig 10 LEFT REAR ENGINE ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 17 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 643: ...Fig 11 FRONT ENGINE 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 651: ...Fig 24 REAR BODY 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 652: ...Fig 25 BODY UNDER SEATS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 27 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 653: ...Fig 26 LEFT DOOR 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 654: ...Fig 27 RIGHT DOOR ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 655: ...Fig 28 RIGHT REAR CHASSIS 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 656: ...Fig 29 LEFT REAR CHASSIS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 658: ...Fig 32 DECKLID ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 33 CONNECTOR GROUND SPLICE LOCATION Continued...
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Страница 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Страница 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Страница 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Страница 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Страница 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Страница 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Страница 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
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Страница 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Страница 911: ......
Страница 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Страница 1008: ...Fig 4 DOOR OPENING DIMENSIONS Fig 5 CROSS BODY DIMENSIONS ZB BODY STRUCTURE 23 97 OPENING DIMENSIONS Continued...
Страница 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Страница 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Страница 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1013: ...Fig 10 REAR QUARTER PANEL FRAME Fig 11 WINDSHIELD SURROUND AND DASH ASSEMBLY ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Страница 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Страница 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Страница 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Страница 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Страница 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Страница 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Страница 1089: ......
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Страница 1115: ...DaimlerChrysler Corporation Attn Publications Dept CIMS 486 02 70 800 Chrysler Drive Auburn Hills MI 48326 2757 8...
Страница 1121: ...NOTES vi...
Страница 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 1341: ...NOTES 220...
Страница 1343: ...C O M P O N E N T L O C A T I O N S 222 COMPONENT LOCATIONS 8 3 SENSORS AND SOLENOIDS Continued...
Страница 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Страница 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Страница 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Страница 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Страница 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Страница 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Страница 1365: ...NOTES 244...
Страница 1366: ...11 0 CHARTS AND GRAPHS 11 1 O2 SENSOR CONFIGURATION C H A R T S A N D G R A P H S 245 CHARTS AND GRAPHS...
Страница 1367: ...11 2 VACUUM READINGS 11 3 CAM AND CRANK SENSORS PATTERNS C H A R T S A N D G R A P H S 246 CHARTS AND GRAPHS...
Страница 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Страница 1369: ...NOTES 248...
Страница 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 1381: ...NOTES x...
Страница 1407: ...NOTES 26...
Страница 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Страница 1789: ...NOTES 408...
Страница 1790: ...8 0 COMPONENT LOCATIONS 8 1 AIRBAG SYSTEM C O M P O N E N T L O C A T I O N S 409 COMPONENT LOCATIONS...
Страница 1791: ...8 2 BODY CONTROL MODULE 8 3 HEATING A C SYSTEM C O M P O N E N T L O C A T I O N S 410 COMPONENT LOCATIONS...
Страница 1795: ...NOTES 414...
Страница 1802: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 421 SCHEMATIC DIAGRAMS...
Страница 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Страница 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Страница 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Страница 1807: ...10 7 EXTERIOR LIGHTING 10 7 1 FRONT LAMPS S C H E M A T I C D I A G R A M S 426 SCHEMATIC DIAGRAMS...
Страница 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Страница 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Страница 1810: ...10 9 IGNITION POWER ACCESSORY 10 9 1 HORN SYSTEM S C H E M A T I C D I A G R A M S 429 SCHEMATIC DIAGRAMS...
Страница 1812: ...10 10 INSTRUMENT CLUSTER GAUGE CLUSTER S C H E M A T I C D I A G R A M S 431 SCHEMATIC DIAGRAMS...
Страница 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Страница 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Страница 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Страница 1816: ...10 14 TIRE PRESSURE MONITOR MODULE TPM S C H E M A T I C D I A G R A M S 435 SCHEMATIC DIAGRAMS...
Страница 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Страница 1818: ...10 16 WIPER SYSTEM 10 16 1 HEADLAMP WASHERS EXPORT ONLY S C H E M A T I C D I A G R A M S 437 SCHEMATIC DIAGRAMS...
Страница 1819: ...NOTES 438...
Страница 1829: ...NOTES 8...
Страница 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 1865: ...8 8 BRAKE LAMP SWITCH 8 9 ABS PUMP MOTOR C O M P O N E N T L O C A T I O N S 44 COMPONENT LOCATIONS...
Страница 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Страница 1871: ...NOTES 50...
Страница 1872: ...10 0 SCHEMATIC DIAGRAMS 10 1 TEVES MARK 20e CONTROLLER ANTILOCK BRAKE ABS S C H E M A T I C D I A G R A M S 51 SCHEMATIC DIAGRAMS...
Страница 1873: ...NOTES 52...