STANDARD PROCEDURE
PRE-WHEEL ALIGNMENT INSPECTION
Before starting a wheel alignment on this vehicle,
the following inspection and necessary corrections
must be completed to ensure proper wheel alignment.
(1) Be sure the fuel tank is full of fuel. If the tank
is not full, the reduction in weight will affect the
height of the vehicle and the alignment specifica-
tions.
(2) The passenger and luggage compartments of
the vehicle should be free of any load that is not fac-
tory equipment.
(3) Check the tires on the vehicle. The tires are to
be inflated to the recommended air pressure. All tires
must be the correct size and in good condition, with
approximately the same tread wear. (Refer to 22 -
TIRES/WHEELS/TIRES - DESCRIPTION)
(4) Check the front and rear wheels for excessive
radial and lateral runout, and imbalance. (Refer to
22 - TIRES/WHEELS - DIAGNOSIS AND TESTING)
(Refer to 22 - TIRES/WHEELS - STANDARD PRO-
CEDURE)
(5) Inspect the front and rear hub and bearing
assemblies for wear.
(6) Inspect all suspension components for wear
and noise. Check components for correct torque.
(7) Inspect the rubber bushings on all suspension
components for signs of wear or deterioration.
(8) Inspect the control arm ball joints and steering
linkage for leaking seals, looseness, roughness, bind-
ing or a sticking condition.
(9) Inspect front and rear shock assemblies for
leaks or any sign of damage. Jounce front and rear of
vehicle to determine if the shock absorbers dampen
vehicle motion properly.
CURB HEIGHT MEASUREMENT
NOTE: This procedure is designed to be performed
with original factory wheels installed. Non-OEM
wheels may cause inaccurate measurement.
(1) Verify vehicle fuel tank is full of fuel. If tank is
not full of fuel, reduction in weight will affect height
of vehicle and design height measurement.
(2) Remove any load within passenger and luggage
compartments that is not factory equipment.
(3) Place vehicle on wheel alignment rack or
drive-on lift per equipment manufacturer’s recom-
mendations.
(4) Check all tires for proper inflation pressure
and adjust as necessary.
NOTE: In order to get an accurate rear height mea-
surement it is necessary to remove the belly pan.
(5) Remove belly pan from frame. (Refer to 23 -
BODY/EXTERIOR/BELLY PAN - REMOVAL)
(6) Place Adapter, Special Tool 8897, over smaller
end of one of two Suspension Height Gages, Special
Tool 6914 (Fig. 7) (Fig. 8), aligning adapter locating
pin with notch in gage end.
(7) Tighten adapter thumb screw.
NOTE: The height gage with the adapter attached to
it is now the height gage to be used on the front
suspension.
NOTE: In order to achieve an accurate vehicle
height measurement, it is absolutely necessary to
position the height gages on the inner rim flange at
the very bottom of the wheel. That way the top sur-
face of each gage is parallel front-to-rear with bot-
tom surface of the frame rails.
(8) Install front and rear Suspension Height Gages
on vehicle (Fig. 9) (Fig. 10). Ensure that gages are
correctly attached to inner rim flange at very base of
each wheel.
(9) Jounce vehicle several times, each time paying
special attention to release vehicle at very bottom of
jounce cycle. This will allow suspension to settle to
correct height.
(10) Measure
and
record
vehicle’s
front
curb
height. Measure distance between top of Suspension
Height Gage and each frame rail at forward edge of
gage (Fig. 12). This is the nearest point to the Prin-
ciple Locating Point (PLP) hole.
(11) Measure and record vehicle’s rear curb height.
Measure distance between top of Suspension Height
Gage and each frame rail at forward edge of gage
(Fig. 13). This is the nearest point to the PLP hole.
(12) Compare recorded measurements to specifica-
tions (Refer to 2 - SUSPENSION/WHEEL ALIGN-
MENT - SPECIFICATIONS). If vehicle’s curb height
does not meet specifications, one of the following
could be at fault:
(a) A suspension component could be damaged or
worn excessively. Inspect all suspension compo-
nents for damage or wear paying special attention
to the following:
•
Coil springs
•
Shock assembly mounting bushings
•
Upper and lower control arm mounting bushings
•
Front and rear sway bar
•
Possible damage to the vehicle’ frame which
affects the mounting location of any suspension com-
ponent. Following inspection and any correction
made, measure vehicle’s design height. (Refer to 2 -
SUSPENSION/WHEEL ALIGNMENT - STANDARD
PROCEDURE
-
DESIGN
HEIGHT
MEASURE-
MENT)
ZB
WHEEL ALIGNMENT
2 - 61
WHEEL ALIGNMENT (Continued)
Содержание ZB 2005
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Страница 8: ...FASTENER STRENGTH ZB INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Страница 11: ...METRIC CONVERSION CHART 6 INTRODUCTION ZB METRIC SYSTEM Continued...
Страница 13: ...TORQUE SPECIFICATIONS 8 INTRODUCTION ZB TORQUE REFERENCES Continued...
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Страница 638: ...Fig 3 FRONT LIGHTING ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 13 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 642: ...Fig 10 LEFT REAR ENGINE ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 17 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 643: ...Fig 11 FRONT ENGINE 8W 91 18 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 651: ...Fig 24 REAR BODY 8W 91 26 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 652: ...Fig 25 BODY UNDER SEATS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 27 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 653: ...Fig 26 LEFT DOOR 8W 91 28 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 654: ...Fig 27 RIGHT DOOR ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 29 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 655: ...Fig 28 RIGHT REAR CHASSIS 8W 91 30 8W 91 CONNECTOR GROUND SPLICE LOCATION ZB CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 656: ...Fig 29 LEFT REAR CHASSIS ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 31 CONNECTOR GROUND SPLICE LOCATION Continued...
Страница 658: ...Fig 32 DECKLID ZB 8W 91 CONNECTOR GROUND SPLICE LOCATION 8W 91 33 CONNECTOR GROUND SPLICE LOCATION Continued...
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Страница 764: ...Fig 15 X Y AND Z PLANES ZB FRAME BUMPERS 13 13 FRAME Continued...
Страница 765: ...Fig 16 FRAME SIDE VIEW FRONT SECTION Z DIMENSIONS 13 14 FRAME BUMPERS ZB FRAME Continued...
Страница 766: ...Fig 17 FRAME SIDE VIEW REAR SECTION Z DIMENSIONS ZB FRAME BUMPERS 13 15 FRAME Continued...
Страница 767: ...Fig 18 FRAME SIDE VIEW FRONT SECTION X DIMENSIONS 13 16 FRAME BUMPERS ZB FRAME Continued...
Страница 768: ...Fig 19 FRAME SIDE VIEW REAR SECTION X DIMENSIONS ZB FRAME BUMPERS 13 17 FRAME Continued...
Страница 769: ...Fig 20 FRAME TOP VIEW FRONT SECTION X AND Y DIMENSIONS 13 18 FRAME BUMPERS ZB FRAME Continued...
Страница 770: ...Fig 21 FRAME TOP VIEW REAR SECTION X AND Y DIMENSIONS ZB FRAME BUMPERS 13 19 FRAME Continued...
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Страница 906: ...Vehicle Lead Correction Diagnosis Chart ZB TIRES WHEELS 22 15 TIRES Continued...
Страница 911: ......
Страница 925: ...Fig 1 EXPLODED VIEW 23 14 CONVERTIBLE TOP ZB CONVERTIBLE TOP Continued...
Страница 1008: ...Fig 4 DOOR OPENING DIMENSIONS Fig 5 CROSS BODY DIMENSIONS ZB BODY STRUCTURE 23 97 OPENING DIMENSIONS Continued...
Страница 1009: ...Fig 6 TRUNK OPENING DIMENSIONS 23 98 BODY STRUCTURE ZB OPENING DIMENSIONS Continued...
Страница 1011: ...Fig 8 FRONT OF DASH PANEL AND FRAME 23 100 BODY STRUCTURE ZB SEALER LOCATIONS Continued...
Страница 1012: ...Fig 9 REAR CLIP FRAME ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1013: ...Fig 10 REAR QUARTER PANEL FRAME Fig 11 WINDSHIELD SURROUND AND DASH ASSEMBLY ZB BODY STRUCTURE 23 101 SEALER LOCATIONS Continued...
Страница 1016: ...Fig 13 FRONT FRAME STRUCTURE 1 OF 4 23 104 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1017: ...Fig 14 FRONT FRAME STRUCTURE 2 OF 4 ZB BODY STRUCTURE 23 105 WELD LOCATIONS Continued...
Страница 1018: ...Fig 15 FRONT FRAME STRUCTURE 3 OF 4 23 106 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1019: ...Fig 16 FRONT FRAME STRUCTURE 4 OF 4 ZB BODY STRUCTURE 23 107 WELD LOCATIONS Continued...
Страница 1020: ...Fig 17 FLOOR PAN 1 OF 5 23 108 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1021: ...Fig 18 FLOOR PAN 2 OF 5 ZB BODY STRUCTURE 23 109 WELD LOCATIONS Continued...
Страница 1022: ...Fig 19 FLOOR PAN 3 OF 5 23 110 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1023: ...Fig 20 FLOOR PAN 4 OF 5 ZB BODY STRUCTURE 23 111 WELD LOCATIONS Continued...
Страница 1024: ...Fig 21 FLOOR PAN 5 OF 5 23 112 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1025: ...Fig 22 REAR FRAME 1 OF 5 ZB BODY STRUCTURE 23 113 WELD LOCATIONS Continued...
Страница 1026: ...Fig 23 REAR FRAME 2 OF 5 23 114 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1027: ...Fig 24 REAR FRAME 3 OF 5 ZB BODY STRUCTURE 23 115 WELD LOCATIONS Continued...
Страница 1028: ...Fig 25 REAR FRAME 4 OF 5 23 116 BODY STRUCTURE ZB WELD LOCATIONS Continued...
Страница 1029: ...Fig 26 REAR FRAME 5 OF 5 ZB BODY STRUCTURE 23 117 WELD LOCATIONS Continued...
Страница 1089: ......
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Страница 1115: ...DaimlerChrysler Corporation Attn Publications Dept CIMS 486 02 70 800 Chrysler Drive Auburn Hills MI 48326 2757 8...
Страница 1121: ...NOTES vi...
Страница 1136: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 15...
Страница 1341: ...NOTES 220...
Страница 1343: ...C O M P O N E N T L O C A T I O N S 222 COMPONENT LOCATIONS 8 3 SENSORS AND SOLENOIDS Continued...
Страница 1344: ...8 4 FUEL SYSTEM C O M P O N E N T L O C A T I O N S 223 COMPONENT LOCATIONS...
Страница 1345: ...C O M P O N E N T L O C A T I O N S 224 COMPONENT LOCATIONS 8 4 FUEL SYSTEM Continued...
Страница 1355: ...C O N N E C T O R P I N O U T S 234 CONNECTOR PINOUTS...
Страница 1362: ...10 0 SCHEMATIC DIAGRAMS S C H E M A T I C D I A G R A M S 241 SCHEMATIC DIAGRAMS...
Страница 1363: ...S C H E M A T I C D I A G R A M S 242 SCHEMATIC DIAGRAMS...
Страница 1364: ...S C H E M A T I C D I A G R A M S 243 SCHEMATIC DIAGRAMS...
Страница 1365: ...NOTES 244...
Страница 1366: ...11 0 CHARTS AND GRAPHS 11 1 O2 SENSOR CONFIGURATION C H A R T S A N D G R A P H S 245 CHARTS AND GRAPHS...
Страница 1367: ...11 2 VACUUM READINGS 11 3 CAM AND CRANK SENSORS PATTERNS C H A R T S A N D G R A P H S 246 CHARTS AND GRAPHS...
Страница 1368: ...11 4 EELD C H A R T S A N D G R A P H S 247 CHARTS AND GRAPHS...
Страница 1369: ...NOTES 248...
Страница 1371: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...
Страница 1381: ...NOTES x...
Страница 1407: ...NOTES 26...
Страница 1408: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 27...
Страница 1789: ...NOTES 408...
Страница 1790: ...8 0 COMPONENT LOCATIONS 8 1 AIRBAG SYSTEM C O M P O N E N T L O C A T I O N S 409 COMPONENT LOCATIONS...
Страница 1791: ...8 2 BODY CONTROL MODULE 8 3 HEATING A C SYSTEM C O M P O N E N T L O C A T I O N S 410 COMPONENT LOCATIONS...
Страница 1795: ...NOTES 414...
Страница 1802: ...10 0 SCHEMATIC DIAGRAMS 10 1 AIRBAG SYSTEM S C H E M A T I C D I A G R A M S 421 SCHEMATIC DIAGRAMS...
Страница 1803: ...10 2 AUDIO SYSTEM S C H E M A T I C D I A G R A M S 422 SCHEMATIC DIAGRAMS...
Страница 1804: ...10 3 CHIME SYSTEM S C H E M A T I C D I A G R A M S 423 SCHEMATIC DIAGRAMS...
Страница 1805: ...10 4 COMMUNICATION S C H E M A T I C D I A G R A M S 424 SCHEMATIC DIAGRAMS...
Страница 1807: ...10 7 EXTERIOR LIGHTING 10 7 1 FRONT LAMPS S C H E M A T I C D I A G R A M S 426 SCHEMATIC DIAGRAMS...
Страница 1808: ...10 7 2 REAR FOG LAMPS EXPORT ONLY S C H E M A T I C D I A G R A M S 427 SCHEMATIC DIAGRAMS...
Страница 1809: ...10 8 HEATING A C SYSTEM S C H E M A T I C D I A G R A M S 428 SCHEMATIC DIAGRAMS...
Страница 1810: ...10 9 IGNITION POWER ACCESSORY 10 9 1 HORN SYSTEM S C H E M A T I C D I A G R A M S 429 SCHEMATIC DIAGRAMS...
Страница 1812: ...10 10 INSTRUMENT CLUSTER GAUGE CLUSTER S C H E M A T I C D I A G R A M S 431 SCHEMATIC DIAGRAMS...
Страница 1813: ...10 11 INTERIOR LIGHTING S C H E M A T I C D I A G R A M S 432 SCHEMATIC DIAGRAMS...
Страница 1814: ...10 12 POWER DOOR LOCKS RKE S C H E M A T I C D I A G R A M S 433 SCHEMATIC DIAGRAMS...
Страница 1815: ...10 13 POWER WINDOW SYSTEM S C H E M A T I C D I A G R A M S 434 SCHEMATIC DIAGRAMS...
Страница 1816: ...10 14 TIRE PRESSURE MONITOR MODULE TPM S C H E M A T I C D I A G R A M S 435 SCHEMATIC DIAGRAMS...
Страница 1817: ...10 15 VEHICLE THEFT SECURITY SYSTEM S C H E M A T I C D I A G R A M S 436 SCHEMATIC DIAGRAMS...
Страница 1818: ...10 16 WIPER SYSTEM 10 16 1 HEADLAMP WASHERS EXPORT ONLY S C H E M A T I C D I A G R A M S 437 SCHEMATIC DIAGRAMS...
Страница 1819: ...NOTES 438...
Страница 1829: ...NOTES 8...
Страница 1830: ...7 0 DIAGNOSTIC INFORMATION AND PROCEDURES 9...
Страница 1865: ...8 8 BRAKE LAMP SWITCH 8 9 ABS PUMP MOTOR C O M P O N E N T L O C A T I O N S 44 COMPONENT LOCATIONS...
Страница 1868: ...C O N N E C T O R P I N O U T S 47 CONNECTOR PINOUTS...
Страница 1871: ...NOTES 50...
Страница 1872: ...10 0 SCHEMATIC DIAGRAMS 10 1 TEVES MARK 20e CONTROLLER ANTILOCK BRAKE ABS S C H E M A T I C D I A G R A M S 51 SCHEMATIC DIAGRAMS...
Страница 1873: ...NOTES 52...