DoAll C-3028NC Boxed Скачать руководство пользователя страница 37 | Manualshive

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32

TYPICAL OPERATING PROCEDURES (Continued….)

8.

The operator may adjust band speed, coolant flow,
feed rate and feed force at any time during the
sawing process.

DO NOT remove any cut‐off parts until they are
away from the saw band or the saw band must
be stopped completely.

For future reference, keep a record of band
speed, feed rate, feed force, coolant and saw
band application for successful jobs.

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Содержание C-3028NC Boxed

Страница 1: ...Utility Line Models Metal Cutting Band Sawing Machine May 2018 C 3028NC BOXED C 4033NC C 420NC BOXED C 5650NC C 560NC C 6260NC Instruction Manual...

Страница 2: ......

Страница 3: ......

Страница 4: ...he time this manual was approved for printing The DoALL Company whose policy is one of continuous improvement reserves the right however to change specifications or design at any time without notice i...

Страница 5: ...or workstation 21 25 Setup for creating jobs 25 26 Machine preparation 26 27 Band speed range 27 Left saw guide arm adjustment 27 Feed force adjustment 27 28 Feed rate 28 Head elevation and sensing ar...

Страница 6: ...switches or buttons with wet hands 8 Turn power off before servicing cleaning or maintenance 9 Wear gloves when replacing the saw blade removing chips replacing cutting fluid or when moving material 1...

Страница 7: ...3 7 KW 5 5 7 5 KW Main Drive Belt 3V425X2 3V425X2 3V425X2 3V530X2 Band Brush Belt M40 M40 M40 M46 Hydraulic Pump Motor 0 75 KW 0 75 KW 0 75 KW 0 75 kW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 K...

Страница 8: ...KW 7 5 KW 5 5 KW Main Drive Belt 3V530X2 3V530X2 3V530X2 3V530X2 Band Brush Belt M46 M46 M56 M56 Hydraulic Pump Motor 1 5 kW 1 5 kW 2 25 KW 1 5 KW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 KW B...

Страница 9: ...650NC C 560NC C 6260NC A 2 750 mm 2 980 mm 2 980 mm 3 000 mm 2 850 mm 2850 mm B 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm C 3 160 mm 3 420 mm 3 680 mm 3 980 mm 4 760 mm 4700 mm D 1 060 mm 1 170 mm 1 2...

Страница 10: ...5 MACHINE DIMENSIONS INSTALLATION DIMENSIONS continued Dimensions C 3028NC Boxed C 420NC boxed A 2940 mm 3270 mm B 790 mm 830 mm C 3950 mm 4355 mm D 1060 mm 1095 mm E 950 mm 950 mm...

Страница 11: ...6 MACHINE DIMENSIONS Continued C 3028NC DIMENSIONS...

Страница 12: ...7 MACHINE DIMENSIONS Continued C 3028NC Boxed DIMENSIONS...

Страница 13: ...8 MACHINE DIMENSIONS Continued C 4033NC DIMENSIONS...

Страница 14: ...9 MACHINE DIMENSIONS Continued C 420NC DIMENSIONS...

Страница 15: ...10 MACHINE DIMENSIONS Continued C 420NC BOXED DIMENSIONS...

Страница 16: ...11 MACHINE DIMENSIONS Continued C 5650NC DIMENSIONS...

Страница 17: ...12 MACHINE DIMENSIONS Continued C 560NC DIMENSIONS...

Страница 18: ...13 MACHINE DIMENSIONS Continued C 6260NC DIMENSIONS...

Страница 19: ...14 MACHINE FEATURES...

Страница 20: ...Claim procedures are listed on the manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 The chart below shows the recommended capacities for lifting the machine C 3028NC C 4...

Страница 21: ...lectrical supply circuit meets the voltage phase frequency and amperage requirements listed The basic data is reproduced on the manual s introductory page 2 The electrical supply to this machine must...

Страница 22: ...be rechecked as start up proceeds 3 Turn on the electrical supply and turn the machine disconnect switch to the ON position For information on using the controls for the following steps see the OPERA...

Страница 23: ...d the app will calculate useful custom sawing information For example cutting speed rate and feed etc At the same time it tells you which blade type and pitch is most suitable for the job Including Do...

Страница 24: ...tton to start the hydraulic system Push the lower red button to stop the hydraulic system 4 Band Drive Start Stop Push the upper green button to start the band drive Push the lower red button to stop...

Страница 25: ...n the front vise is clamping the yellow light shines 13 Saw Head Down When this button is pushed and held the saw head lowers Release the button to stop movement When the saw head reaches the lower li...

Страница 26: ...ctor to OFF releases band tension and enables saw band removal or installation The HOLD setting stops band tension cylinder movement and allows operator to position the saw band over the band wheels T...

Страница 27: ...ation mode Press the AUTO key for entering automatic mode 7 FN function Pressing this key will take the operator to other screens as described earlier 8 Displays the current date 9 COOLANT When the ma...

Страница 28: ...information on this screen 9 HOME If power has been interrupted cut lengths are inaccurate an auto cycle alarm is indicated or auto cycle fails to initiate the index vise may need to have a ZERO SET...

Страница 29: ...ection Mode Select Screen Number in text refers to identical number on illustration 1 2 3 7 6 5 4 Mode Select Screen 1 Material Choose the material mode operation between BUNDLE or SINGLE When BUNDLE...

Страница 30: ...eters Use EXTREME CAUTION when changing any parameters as undesirable results may occur 2 Use the password 11111111 to gain access to the parameter list 3 Keep in mind that certain items have limits o...

Страница 31: ...ulic start button Then a push and hold the saw head up button and allow the head to rise to its maximum height b turn the band tension selector to OFF this moves the idler band wheel to the right 2 Op...

Страница 32: ...elt 6 Flip the cover up and engage the clip and install the screws LEFT SAW GUIDE ARM ADJUSTMENT The right saw guide arm cannot be adjusted 1 The left saw guide arm moves along the slide bar to accomm...

Страница 33: ...e sensing arm works in conjunction with the head clear limit switch to assure the saw head is raised sufficiently above existing stock so that automatic indexing or manual stock positioning can be acc...

Страница 34: ...e 2 Coolant flow is started by a pushing the hydraulic start button b turning the coolant selector to I or AUTO c tur all the coolant valves on until fluids completely shrouds the saw band 3 Check the...

Страница 35: ...y accomplished by manually jogging the stack 2 Proper stacking of round stock is important because saw band breakage may occur if round nested pieces slip or spin during sawing 3 There are two 2 worka...

Страница 36: ...ommodate the material to be cut 2 Adjust the vise location pins per the size of the material to be cut 3 Remove or add the fixed vise filler plates per the size of the material to be cut 4 Verify or a...

Страница 37: ...d rate and feed force at any time during the sawing process DO NOT remove any cut off parts until they are away from the saw band or the saw band must be stopped completely For future reference keep a...

Страница 38: ...cification chart Drain change and refill after first three months every six months thereafter Do not overfill Fill until above red line on side gauge CHANGE AFTER INITIAL THREE AND FURTHER SIX MONTHS...

Страница 39: ...34 LUBRICATION DIAGRAM...

Страница 40: ...the cover back up and engage the clip and install the screws HYDRAULIC SYSTEM 1 The machine s hydraulic reservoir capacity depends on machine model Check the oil level daily by referring to the side...

Страница 41: ...ier use 3 Use a shovel scoop or rake to remove accumulated metal chips or other waste materials from the machine areas Be sure the band drive motor is stopped before cleaning MACHINE ALIGNMENT 1 Misal...

Страница 42: ...screws b pulling the guide rails towards the left BAND WHEELS 1 Occasionally check each band wheel s back up flange and wheel thread for wear Saw band will not track properly if the taper is worn from...

Страница 43: ...the head down limit switch Push the saw head up button and start the hydraulic pump 5 The out of stock sensor has been activated SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Ch...

Страница 44: ...ore than 0 5 mm 2 Have a DoALL service representative check machine alignment 3 Check for worn saw guide pivot bolts 4 Left saw guide arm is loose or not positioned close enough to the stock INACCURAT...

Страница 45: ...times to thoroughly bleed the head lift cylinder SAW HEAD WON T STOP AT THE CORRECT STOCK HEIGHT 1 Check the stock height sensing arm Is it positioned correctly relative to the saw band 2 Check to se...

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