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27 

 

MACHINE PREPARATION (Continued…) 

4.

 

Turn the band tension selector to ON and then to 
HOLD until the saw band is tensioned just enough 
to be held in place and adjustments can be made. 

5.

 

Check  the  saw  band  portion  around  both  band 
wheels and adjust (its back must rest against each 
wheel’s rear flange. When satisfied that saw band 
positioning  is  correct:  (a)  turn  the  band  tension 
selector to ON; (b) move the saw guide arm to the 
desired position; (c) tighten both saw guide insert 
adjustment screws. 

6.

 

Reposition  the  band  brush  and  tighten  the  clamp 
handle  (brush  bristles  should  clean  the  teeth  tips 
but no contact the bottom of the gullets). Then: (a) 
lift the band wheel doors to disengage the lock and 
close both doors; (b) jog the band drive motor; (c) 
open each band wheel door to make sure the saw 
band is against the band wheel flanges (+/‐ 1 mm); 
(d) close the doors when everything is satisfactory. 

 

BAND SPEED RANGE 

1.

 

The  operator  can  select  between 

HIGH

  and 

LOW

 

band speed ranges by switching the drive belt from 
one set of pulleys to the other. 

2.

 

LOW

  range  is  the  front  set  of  pulleys  and 

HIGH

 

range is the rear set. 

 

Band Speed Range Pulleys 

 

3.

 

Band speed range is as follows: 

LOW

15 – 85 m/min 

HIGH

25 – 135 m/min 

4.

 

To  change  the  band  speed  range,  open  the  right  band 
wheel door. Then: (a) undo the guard clip and remove the 
screws;  (b)  located  in  the  rear  of  the  machine between 
the  band  drive  motor  and  the  gearbox,  turn  the 
adjustment knob counterclockwise to relax belt tension; 
(c)  install  the  belt  to  the  desired  speed  range  set  of 
pulleys. 

5.

 

Turn the adjustment knob clockwise to tension the belt. 
There should be very little difference at the center span 
of the belt. 

6.

 

Flip  the  cover  up  and  engage  the  clip  and  install  the 
screws. 
 

LEFT SAW GUIDE ARM ADJUSTMENT 

 

The right saw guide arm cannot be adjusted. 

 

1.

 

The  left  saw  guide  arm  moves  along  the  slide  bar  to 
accommodate  various  stock  widths  (the  arm  should  be 
positioned as close as possible to the clamped stock. 

2.

 

Stock width settings are depicted by a slide bar scale with 
both metric and inch measurements. 

3.

 

To adjust the left saw guide arm according to stock width, 
the operator loosens the left insert adjustment screw and 
the guide arm locking handle. Next: (a) line up the left saw 
guide arm’s right edge with the proper inscribed scale line; 
(b) secure the saw guide arm in the chosen location by 
tightening the guide arm handle; (c) tighten the left insert 
adjustment screw. 

DO  NOT  hammer  the  locking  hand  wheel.  Hand 
tightening is adequate to lock the left saw guide arm 
in place. 

 
FEED FORCE ADJUSTMENT 

 

1.

 

Feed  force  is  the  pressure  exerted  by  the  workpiece 
against  the  saw  band’s  cutting  edge.  It  is  controlled 
hydraulically  and  regulated  with  the 

Feed  Force

  valve. 

Turn  the  valve  clockwise  to  DECREASE  pressure, 
counterclockwise to INCREASE pressure. 

2.

 

The  following  are  important  factors  to  consider  when 

setting or adjusting the Feed Force valve: 

 

Turn the Feed Force valve to a low setting if the 
correct feed force is not known. The operator 
can then increase or decrease pressure during 
operation  to  obtain  the  best  cutting  rate 
consistent with desired blade life and cut finish. 
Always be sure to take a good chip. 

 

Never start a cut with the maximum Feed Force 
valve setting. Blade damage may occur. 

 

Certain work‐hardening materials will require a 
moderate  to  heavy  initial  Feed  Force  valve 
setting  to  assure  immediate  penetration  of 
blade teeth. Light feeds on these materials may 
cause the blade to slide over the stock resulting 
in saw band damage. 

Содержание C-3028NC Boxed

Страница 1: ...Utility Line Models Metal Cutting Band Sawing Machine May 2018 C 3028NC BOXED C 4033NC C 420NC BOXED C 5650NC C 560NC C 6260NC Instruction Manual...

Страница 2: ......

Страница 3: ......

Страница 4: ...he time this manual was approved for printing The DoALL Company whose policy is one of continuous improvement reserves the right however to change specifications or design at any time without notice i...

Страница 5: ...or workstation 21 25 Setup for creating jobs 25 26 Machine preparation 26 27 Band speed range 27 Left saw guide arm adjustment 27 Feed force adjustment 27 28 Feed rate 28 Head elevation and sensing ar...

Страница 6: ...switches or buttons with wet hands 8 Turn power off before servicing cleaning or maintenance 9 Wear gloves when replacing the saw blade removing chips replacing cutting fluid or when moving material 1...

Страница 7: ...3 7 KW 5 5 7 5 KW Main Drive Belt 3V425X2 3V425X2 3V425X2 3V530X2 Band Brush Belt M40 M40 M40 M46 Hydraulic Pump Motor 0 75 KW 0 75 KW 0 75 KW 0 75 kW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 K...

Страница 8: ...KW 7 5 KW 5 5 KW Main Drive Belt 3V530X2 3V530X2 3V530X2 3V530X2 Band Brush Belt M46 M46 M56 M56 Hydraulic Pump Motor 1 5 kW 1 5 kW 2 25 KW 1 5 KW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 KW B...

Страница 9: ...650NC C 560NC C 6260NC A 2 750 mm 2 980 mm 2 980 mm 3 000 mm 2 850 mm 2850 mm B 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm C 3 160 mm 3 420 mm 3 680 mm 3 980 mm 4 760 mm 4700 mm D 1 060 mm 1 170 mm 1 2...

Страница 10: ...5 MACHINE DIMENSIONS INSTALLATION DIMENSIONS continued Dimensions C 3028NC Boxed C 420NC boxed A 2940 mm 3270 mm B 790 mm 830 mm C 3950 mm 4355 mm D 1060 mm 1095 mm E 950 mm 950 mm...

Страница 11: ...6 MACHINE DIMENSIONS Continued C 3028NC DIMENSIONS...

Страница 12: ...7 MACHINE DIMENSIONS Continued C 3028NC Boxed DIMENSIONS...

Страница 13: ...8 MACHINE DIMENSIONS Continued C 4033NC DIMENSIONS...

Страница 14: ...9 MACHINE DIMENSIONS Continued C 420NC DIMENSIONS...

Страница 15: ...10 MACHINE DIMENSIONS Continued C 420NC BOXED DIMENSIONS...

Страница 16: ...11 MACHINE DIMENSIONS Continued C 5650NC DIMENSIONS...

Страница 17: ...12 MACHINE DIMENSIONS Continued C 560NC DIMENSIONS...

Страница 18: ...13 MACHINE DIMENSIONS Continued C 6260NC DIMENSIONS...

Страница 19: ...14 MACHINE FEATURES...

Страница 20: ...Claim procedures are listed on the manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 The chart below shows the recommended capacities for lifting the machine C 3028NC C 4...

Страница 21: ...lectrical supply circuit meets the voltage phase frequency and amperage requirements listed The basic data is reproduced on the manual s introductory page 2 The electrical supply to this machine must...

Страница 22: ...be rechecked as start up proceeds 3 Turn on the electrical supply and turn the machine disconnect switch to the ON position For information on using the controls for the following steps see the OPERA...

Страница 23: ...d the app will calculate useful custom sawing information For example cutting speed rate and feed etc At the same time it tells you which blade type and pitch is most suitable for the job Including Do...

Страница 24: ...tton to start the hydraulic system Push the lower red button to stop the hydraulic system 4 Band Drive Start Stop Push the upper green button to start the band drive Push the lower red button to stop...

Страница 25: ...n the front vise is clamping the yellow light shines 13 Saw Head Down When this button is pushed and held the saw head lowers Release the button to stop movement When the saw head reaches the lower li...

Страница 26: ...ctor to OFF releases band tension and enables saw band removal or installation The HOLD setting stops band tension cylinder movement and allows operator to position the saw band over the band wheels T...

Страница 27: ...ation mode Press the AUTO key for entering automatic mode 7 FN function Pressing this key will take the operator to other screens as described earlier 8 Displays the current date 9 COOLANT When the ma...

Страница 28: ...information on this screen 9 HOME If power has been interrupted cut lengths are inaccurate an auto cycle alarm is indicated or auto cycle fails to initiate the index vise may need to have a ZERO SET...

Страница 29: ...ection Mode Select Screen Number in text refers to identical number on illustration 1 2 3 7 6 5 4 Mode Select Screen 1 Material Choose the material mode operation between BUNDLE or SINGLE When BUNDLE...

Страница 30: ...eters Use EXTREME CAUTION when changing any parameters as undesirable results may occur 2 Use the password 11111111 to gain access to the parameter list 3 Keep in mind that certain items have limits o...

Страница 31: ...ulic start button Then a push and hold the saw head up button and allow the head to rise to its maximum height b turn the band tension selector to OFF this moves the idler band wheel to the right 2 Op...

Страница 32: ...elt 6 Flip the cover up and engage the clip and install the screws LEFT SAW GUIDE ARM ADJUSTMENT The right saw guide arm cannot be adjusted 1 The left saw guide arm moves along the slide bar to accomm...

Страница 33: ...e sensing arm works in conjunction with the head clear limit switch to assure the saw head is raised sufficiently above existing stock so that automatic indexing or manual stock positioning can be acc...

Страница 34: ...e 2 Coolant flow is started by a pushing the hydraulic start button b turning the coolant selector to I or AUTO c tur all the coolant valves on until fluids completely shrouds the saw band 3 Check the...

Страница 35: ...y accomplished by manually jogging the stack 2 Proper stacking of round stock is important because saw band breakage may occur if round nested pieces slip or spin during sawing 3 There are two 2 worka...

Страница 36: ...ommodate the material to be cut 2 Adjust the vise location pins per the size of the material to be cut 3 Remove or add the fixed vise filler plates per the size of the material to be cut 4 Verify or a...

Страница 37: ...d rate and feed force at any time during the sawing process DO NOT remove any cut off parts until they are away from the saw band or the saw band must be stopped completely For future reference keep a...

Страница 38: ...cification chart Drain change and refill after first three months every six months thereafter Do not overfill Fill until above red line on side gauge CHANGE AFTER INITIAL THREE AND FURTHER SIX MONTHS...

Страница 39: ...34 LUBRICATION DIAGRAM...

Страница 40: ...the cover back up and engage the clip and install the screws HYDRAULIC SYSTEM 1 The machine s hydraulic reservoir capacity depends on machine model Check the oil level daily by referring to the side...

Страница 41: ...ier use 3 Use a shovel scoop or rake to remove accumulated metal chips or other waste materials from the machine areas Be sure the band drive motor is stopped before cleaning MACHINE ALIGNMENT 1 Misal...

Страница 42: ...screws b pulling the guide rails towards the left BAND WHEELS 1 Occasionally check each band wheel s back up flange and wheel thread for wear Saw band will not track properly if the taper is worn from...

Страница 43: ...the head down limit switch Push the saw head up button and start the hydraulic pump 5 The out of stock sensor has been activated SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Ch...

Страница 44: ...ore than 0 5 mm 2 Have a DoALL service representative check machine alignment 3 Check for worn saw guide pivot bolts 4 Left saw guide arm is loose or not positioned close enough to the stock INACCURAT...

Страница 45: ...times to thoroughly bleed the head lift cylinder SAW HEAD WON T STOP AT THE CORRECT STOCK HEIGHT 1 Check the stock height sensing arm Is it positioned correctly relative to the saw band 2 Check to se...

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