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VERTICAL GUIDE ROLLERS 

1.

 

These rollers are mounted near the end of the 
index table and provides two laterally vertical 
rollers. 

2.

 

When the vertical roller is not needed, it can be 
swiveled in the down position. 

HYDRAULIC SYSTEM

 

1.

 

The  hydraulic  and  band  drive  systems  operate 
independently. This allows the operator to perform 
following  tasks  while  the  band  drive  motor  is 

not 

running

:  (a)  change  saw  bands;  (b)  raise  or  lower 

the  saw  head;  (c)  clamp  or  unclamp  vises;  (d) 
position stock manually. 

2.

 

The machine’s hydraulic reservoir capacity depends 
on the machine model (see machine specifications 
chart).  Refer  to  the  lubrication  section  of  this 
manual for recommended oils. 

COOLANT SYSTEM 

Coolant selection 

1.

 

The  main  cause  of  tooth  failure  during  band 
machining  is  excessive  heat  built‐up.  Using  the 
proper  cutting  fluid  reduces  the  heat  generated 
during  operation.  It  also  helps  the  machine  take 
full advantage of its high‐speed steel saw bands. 

Coolant application 

Literature  describing  these and other  coolant 
types  are  available  from  your  DoALL  sales 
representative. 

 

1.

 

Coolant is applied as follows during sawing: 

 

To the saw band and cutting area through the 
saw guide inserts. Flow is regulated by a valve 
on each saw guide arm. 

 

To  the  band  brush  cleaning  area  through  a 
flushing nozzle. Flow is controlled by a valve. 

 

To the cutting area through a flushing nozzle. 
Flow is controlled by a valve. 

 

An additional flexible flushing nozzle can apply 
fluid where needed. Controlled by a valve. 

 

2.

 

Coolant flow is started by: (a) pushing the hydraulic 
start button; (b) turning the coolant selector to “I” 
or  “AUTO”;  (c)  tur  all  the  coolant  valves  on  until 
fluids completely shrouds the saw band. 

3.

 

Check the coolant reservoir level if flow is stopped 
or reduced. Reservoir capacity depends on machine 
model. A coolant level sight gauge is located at  the  
front right bottom of the machine base. 

Coolant application points. 

 

Coolant application points. 

 

CHIP REMOVAL 

DO NOT shovel or rake chips while the 
saw band is running. 

   

1.

 

Metal chips should be removed from the work area 
as soon as possible. They can be washed or scraped 
into the chip conveyor trough. 

Band brush 

1.

 

A covered, band drive motor driven band brush is 
located  near  the  right  saw  guide  arm.  During 
machine  operation,  the  brush  bristles  should  be 
positioned  so  that  the  tips  clean  chips  from  the 
teeth tips, but should not contact the bottom of the 
gullets. DO NOT allow metal chips to accumulate on 
the brush. 

2.

 

As the bristles wear, move the brush closer to the 
blade. To do so: (a) open the right wheel cover; (b) 
loosen the clamping handle; (c) position the brush 
for  correct  blade  cleaning;  (d)  tighten  the  clamp 
handle and close the wheel door. 

Flushing hose 

1.

 

Metal chips and other debris may accumulate over 
time around such areas as: saw guides, both band 
wheels, vise, slide, brush housing, head lift cylinder, 
feed and discharge areas, etc. 

2.

 

The  operator  should  check  often  for  these 
collections which can affect machine performance. 
They should be removed with the flushing hose as 
soon as possible. 

The DoALL Company recommends using the 
flushing hose to remove chips at least twice 
per  eight‐hour  shift,  and  more  often  with 
heavier use. 

Содержание C-3028NC Boxed

Страница 1: ...Utility Line Models Metal Cutting Band Sawing Machine May 2018 C 3028NC BOXED C 4033NC C 420NC BOXED C 5650NC C 560NC C 6260NC Instruction Manual...

Страница 2: ......

Страница 3: ......

Страница 4: ...he time this manual was approved for printing The DoALL Company whose policy is one of continuous improvement reserves the right however to change specifications or design at any time without notice i...

Страница 5: ...or workstation 21 25 Setup for creating jobs 25 26 Machine preparation 26 27 Band speed range 27 Left saw guide arm adjustment 27 Feed force adjustment 27 28 Feed rate 28 Head elevation and sensing ar...

Страница 6: ...switches or buttons with wet hands 8 Turn power off before servicing cleaning or maintenance 9 Wear gloves when replacing the saw blade removing chips replacing cutting fluid or when moving material 1...

Страница 7: ...3 7 KW 5 5 7 5 KW Main Drive Belt 3V425X2 3V425X2 3V425X2 3V530X2 Band Brush Belt M40 M40 M40 M46 Hydraulic Pump Motor 0 75 KW 0 75 KW 0 75 KW 0 75 kW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 K...

Страница 8: ...KW 7 5 KW 5 5 KW Main Drive Belt 3V530X2 3V530X2 3V530X2 3V530X2 Band Brush Belt M46 M46 M56 M56 Hydraulic Pump Motor 1 5 kW 1 5 kW 2 25 KW 1 5 KW Coolant Pump Motor 0 18 KW 0 18 KW 0 18 KW 0 18 KW B...

Страница 9: ...650NC C 560NC C 6260NC A 2 750 mm 2 980 mm 2 980 mm 3 000 mm 2 850 mm 2850 mm B 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm C 3 160 mm 3 420 mm 3 680 mm 3 980 mm 4 760 mm 4700 mm D 1 060 mm 1 170 mm 1 2...

Страница 10: ...5 MACHINE DIMENSIONS INSTALLATION DIMENSIONS continued Dimensions C 3028NC Boxed C 420NC boxed A 2940 mm 3270 mm B 790 mm 830 mm C 3950 mm 4355 mm D 1060 mm 1095 mm E 950 mm 950 mm...

Страница 11: ...6 MACHINE DIMENSIONS Continued C 3028NC DIMENSIONS...

Страница 12: ...7 MACHINE DIMENSIONS Continued C 3028NC Boxed DIMENSIONS...

Страница 13: ...8 MACHINE DIMENSIONS Continued C 4033NC DIMENSIONS...

Страница 14: ...9 MACHINE DIMENSIONS Continued C 420NC DIMENSIONS...

Страница 15: ...10 MACHINE DIMENSIONS Continued C 420NC BOXED DIMENSIONS...

Страница 16: ...11 MACHINE DIMENSIONS Continued C 5650NC DIMENSIONS...

Страница 17: ...12 MACHINE DIMENSIONS Continued C 560NC DIMENSIONS...

Страница 18: ...13 MACHINE DIMENSIONS Continued C 6260NC DIMENSIONS...

Страница 19: ...14 MACHINE FEATURES...

Страница 20: ...Claim procedures are listed on the manual s inside front cover LIFTING NEVER lift the machine by its sawing head 1 The chart below shows the recommended capacities for lifting the machine C 3028NC C 4...

Страница 21: ...lectrical supply circuit meets the voltage phase frequency and amperage requirements listed The basic data is reproduced on the manual s introductory page 2 The electrical supply to this machine must...

Страница 22: ...be rechecked as start up proceeds 3 Turn on the electrical supply and turn the machine disconnect switch to the ON position For information on using the controls for the following steps see the OPERA...

Страница 23: ...d the app will calculate useful custom sawing information For example cutting speed rate and feed etc At the same time it tells you which blade type and pitch is most suitable for the job Including Do...

Страница 24: ...tton to start the hydraulic system Push the lower red button to stop the hydraulic system 4 Band Drive Start Stop Push the upper green button to start the band drive Push the lower red button to stop...

Страница 25: ...n the front vise is clamping the yellow light shines 13 Saw Head Down When this button is pushed and held the saw head lowers Release the button to stop movement When the saw head reaches the lower li...

Страница 26: ...ctor to OFF releases band tension and enables saw band removal or installation The HOLD setting stops band tension cylinder movement and allows operator to position the saw band over the band wheels T...

Страница 27: ...ation mode Press the AUTO key for entering automatic mode 7 FN function Pressing this key will take the operator to other screens as described earlier 8 Displays the current date 9 COOLANT When the ma...

Страница 28: ...information on this screen 9 HOME If power has been interrupted cut lengths are inaccurate an auto cycle alarm is indicated or auto cycle fails to initiate the index vise may need to have a ZERO SET...

Страница 29: ...ection Mode Select Screen Number in text refers to identical number on illustration 1 2 3 7 6 5 4 Mode Select Screen 1 Material Choose the material mode operation between BUNDLE or SINGLE When BUNDLE...

Страница 30: ...eters Use EXTREME CAUTION when changing any parameters as undesirable results may occur 2 Use the password 11111111 to gain access to the parameter list 3 Keep in mind that certain items have limits o...

Страница 31: ...ulic start button Then a push and hold the saw head up button and allow the head to rise to its maximum height b turn the band tension selector to OFF this moves the idler band wheel to the right 2 Op...

Страница 32: ...elt 6 Flip the cover up and engage the clip and install the screws LEFT SAW GUIDE ARM ADJUSTMENT The right saw guide arm cannot be adjusted 1 The left saw guide arm moves along the slide bar to accomm...

Страница 33: ...e sensing arm works in conjunction with the head clear limit switch to assure the saw head is raised sufficiently above existing stock so that automatic indexing or manual stock positioning can be acc...

Страница 34: ...e 2 Coolant flow is started by a pushing the hydraulic start button b turning the coolant selector to I or AUTO c tur all the coolant valves on until fluids completely shrouds the saw band 3 Check the...

Страница 35: ...y accomplished by manually jogging the stack 2 Proper stacking of round stock is important because saw band breakage may occur if round nested pieces slip or spin during sawing 3 There are two 2 worka...

Страница 36: ...ommodate the material to be cut 2 Adjust the vise location pins per the size of the material to be cut 3 Remove or add the fixed vise filler plates per the size of the material to be cut 4 Verify or a...

Страница 37: ...d rate and feed force at any time during the sawing process DO NOT remove any cut off parts until they are away from the saw band or the saw band must be stopped completely For future reference keep a...

Страница 38: ...cification chart Drain change and refill after first three months every six months thereafter Do not overfill Fill until above red line on side gauge CHANGE AFTER INITIAL THREE AND FURTHER SIX MONTHS...

Страница 39: ...34 LUBRICATION DIAGRAM...

Страница 40: ...the cover back up and engage the clip and install the screws HYDRAULIC SYSTEM 1 The machine s hydraulic reservoir capacity depends on machine model Check the oil level daily by referring to the side...

Страница 41: ...ier use 3 Use a shovel scoop or rake to remove accumulated metal chips or other waste materials from the machine areas Be sure the band drive motor is stopped before cleaning MACHINE ALIGNMENT 1 Misal...

Страница 42: ...screws b pulling the guide rails towards the left BAND WHEELS 1 Occasionally check each band wheel s back up flange and wheel thread for wear Saw band will not track properly if the taper is worn from...

Страница 43: ...the head down limit switch Push the saw head up button and start the hydraulic pump 5 The out of stock sensor has been activated SAW BAND STALLS DURING A CUT 1 Decrease saw head feeding pressure 2 Ch...

Страница 44: ...ore than 0 5 mm 2 Have a DoALL service representative check machine alignment 3 Check for worn saw guide pivot bolts 4 Left saw guide arm is loose or not positioned close enough to the stock INACCURAT...

Страница 45: ...times to thoroughly bleed the head lift cylinder SAW HEAD WON T STOP AT THE CORRECT STOCK HEIGHT 1 Check the stock height sensing arm Is it positioned correctly relative to the saw band 2 Check to se...

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