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9024-065-Q-8-16

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7.3 Troubleshooting

Have a good VOM meter with Min/ Max test button to check voltages and continuity.  A Meg-Ohm meter capable of checking up 
to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops.  When a malfunction occurs, 
isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices. 

Use caution when check-

ing high voltage areas.

Symptom

Possible Solution(s)

  Check that power to the operator is turned ON.

  Check for AC power (115/230) at the power input terminals. If power is absent, check incoming 

  power to operator.

  Be sure AC power switch is ON.  Check for 24 VDC at P2, terminals 1 (+) and 2 (-). If no power, 

  faulty bridge rectifier or toroidal transformer. If power is present, possible faulty board.

Operator will not run.  
Power LED is OFF.

  Press “Push to Operate” button or momentarily jumper terminal 1 to terminal 2 (or 1 to 6). If the 

  input LED does not come ON, check the terminal strip or replace the circuit board. If LED does 
  come ON, proceed to next steps.

 

Check Motor: 

Gate must be half way open before testing motor.

1.

 

Turn AC power OFF

 and remove plug P2 from circuit board.  On the P2 terminal, connect 

  terminal 1 to terminal 5 and terminal 2 to terminal 6. Turn AC power 

ON – CAUTION – HIGH 

 VOLTAGE. 

The motor should run, turn power 

OFF

.  

2.

 

With AC power still OFF

. Connect terminal 1 to terminal 6, and terminal 2 to terminal 5.

  Turn AC power 

ON – CAUTION – HIGH VOLTAGE. 

The motor should run in the opposite direction 

  as terminal 1 to terminal 5 and terminal 2 to terminal 6, turn power 

OFF

.

3.

 If the motor does not run, or runs in only one direction, problem can be a bad motor, wire 

  connections from the control board to the motor or a bad control board. If the motor runs in 
  both steps above, contunue troubleshooting control board and accessories.

Operator will not run.  
Power LED is ON.

1

. Check the input indicator LEDs. They should only come ON when a keying device (card reader, push button, etc.) is 

activated. If any of the input LEDs are ON continuously, this will cause the gate operator to hold open. Disconnect the 
keying devices one at a time until the LED goes OFF.

2

. Check any external entrapment protection devices. Any short or malfunction in these devices can cause the gate 

operator to stop or to hold open.

3

. A malfunction in a loop or loop detector can cause the gate operator to hold open, or to not detect a vehicle when it is 

present over the loop. The LEDs next to the loop detector ports on the operator circuit board will light only when the 
loop has detected an object above it. If the LEDs stays on after the object has gone, then the loop detector has malfunc-
tioned. Pull the loop detector circuit boards from the loop ports on the operator circuit board. If the malfunction 
persists, the problem is not with the loop system. For more information on trouble shooting loops and loop detectors, 
refer to your loop detector instruction sheet and to the DoorKing Loop and Loop Detector Information Manual.

4

. Check to be sure that there are no shorted or open control wires from the keying devices to the gate operator.  If a 

keying device fails to open the gate, momentarily jumper across terminals 1 and 2 (or 1 and 6) on the gate operator 
circuit board. If the gate operator starts, this indicates that a problem exist with the keying device and is not with the 
gate operator.

5

. Check the high voltage supply. A voltage drop on the supply line (usually caused by using too small supply voltage 

wires) will cause the operator to malfunction. Refer to the wire size chart in section 2.1 page 17.

Содержание 9024-080

Страница 1: ...de vice sh all no t be em ploy ed SERIO US IN JURY OR DEATH CL AS S CE RTIFIED TO CA N C SA C2 2 2 NO 24 7 CO NFO RMS TO AN SI U L 32 5 VEHIC ULAR GATE OPERATOR HP 53 38 2 MODEL SE RIAL VO LT S PH AS...

Страница 2: ...nd closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 Slide Gate Operator DO NOT USE for the 9024 Swing Gate Operator DO NOT USE for the 9024 Barrier Gate Operator...

Страница 3: ...n gate is closing SW 1 switch 4 is ON an input to main terminal 10 eg photo beam gets obstructed will stop the gate then continue to close the gate when input is clear Used to help prevent tailgating...

Страница 4: ...Kg Gate installed level in good working condition Max Gate Length 40 Ft 12 2 Meters Gate installed level in good working condition Inherent Entrapment Protection Device Inherent Reverse Sensor System...

Страница 5: ...g Signs SECTION 2 AC INPUT POWER TO OPERATOR S 17 17 18 18 2 1 AC Power Wire Runs and Terminal Connection 2 2 Setting Input Power Jumper and Turning Power ON 2 3 Bi Parting Gates Dual Gate Operators T...

Страница 6: ...ld be installed in this area for safety See on next page and page 25 A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gate...

Страница 7: ...no more than is required to perform their intended function Physical Stops Permanently mounted and easily visible from either side of the gate Warning Signs Non Contact Sensors Photo Sensors 1 2 Minim...

Страница 8: ...estrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicula...

Страница 9: ...d and maintained serious injuries or death can result Be sure that the installer has instructed you on the proper operation of the gate and gate operator system Be sure that the installer has trained...

Страница 10: ...lar gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in whic...

Страница 11: ...or vehicular traffic flow at entrances or exits to areas such as parking garages lots or toll areas VEHICULAR HORIZONTAL SLIDE GATE OPERATOR OR SYSTEM A vehicular gate operator or system that controls...

Страница 12: ...rn Guide Rollers with Protective Covers Helps to minimize a pinch point on the gate Roller Bearing V Wheels with Protective Cover Helps to minimize a pinch point on the gate s wheel and V rail 1 2 Und...

Страница 13: ...positions Cantilever Steel or Aluminum 1 000 lb max weight per gate Chain tray recommended for gates over 20 ft Post mount installation when using a chain tray Single operator 40 ft max gate length Du...

Страница 14: ...ps Once the mounting position has been selected refer to pages 13 thru 16 for specific installation instructions Top View Idler Wheels and Chain Setup Top View Idler Wheels and Chain Setup Set operato...

Страница 15: ...ights Idler Wheels and Chain Setup Set one chain Idler wheel at the center and one in the bottom position Set one chain Idler wheel at the top and one in the center position Idler Wheels and Chain Set...

Страница 16: ...to attach to gate This is useful with long gates It supports the chain s weight and helps prevent chain stretching Gate in Close Position Endless Idler Endless Idler Gate in Open Position Gate shown i...

Страница 17: ...specifically for the Model 9024 P N 9000 015 The kit includes a base plate 2 posts and hardware to attach the operator to the base plate This kit will raise the operator and allow different chain hei...

Страница 18: ...ghten the chain Operator and chain are NOT parallel to gate Chain bracket does NOT align with idler wheels Chain bracket MUST line up with chain idler wheels Chain brackets MUST be mounted so the chai...

Страница 19: ...Make sure the endless idler assembly is securely fastened to the wall or post Depending on which type of installation will be used Extreme force will be exerted on this assembly during gate cycling Lo...

Страница 20: ...ppropriate hardware such as wood or sheet metal screws not supplied to install the warning signs 1 9 DoorKing s Chain Tray Kit The Chain tray supporting brackets can be mounted facing up as shown or f...

Страница 21: ...des Be sure to color code all wiring It is recommended that a surge suppressor be installed on the high voltage power lines to help protect the operator and circuit board from surges and power fluctua...

Страница 22: ...SEL jumper on the circuit board MUST be set correctly or the operator will not function correctly Important Pins 1 and 2 MUST be jumpered together when using AC input power DO NOT jumper pins 2 and 3...

Страница 23: ...mit switch has been activated Loop LEDs will only illuminate when a reverse or exit loop is activated Vehicle passing over a loop Limit LEDs 3 Button LEDs Battery Charging LED Monitor See page 18 Powe...

Страница 24: ...closed Relay activates when gate is opening and open Relay activates during opening and closing cycle 1 OFF 1 OFF 1 ON 1 ON 2 OFF 2 ON 2 OFF 2 ON Select Operator Type 1 and 2 Slide Gate Operator DO N...

Страница 25: ...be activated This relay can be used as a switch for various functions such as illuminating a warning light when the gate is moving or turning on a green light when the gate is full open Switch 8 Acce...

Страница 26: ...aged in the slots on the limit nuts to prevent them from rotating Loosen adjustment nut to position the partial open assembly to stop the opening gate at a desired Partial Open position Partial Open F...

Страница 27: ...ll reverse to the FULL open limit switch setting and NOT the partial open setting For the reverse system to function correctly the gate must be properly installed and work freely in both directions an...

Страница 28: ...reverse the gate to the open position during the closing direction only After the gate reverses to the open position the close timer will time out and close the gate if it is turned on If a second seq...

Страница 29: ...an be provided by circuit board See previous page Close Beam Open Beam UL 325 Terminal Wiring Open Edge Photo sensors may be installed on either side of gate frame as close as practical to the gate bu...

Страница 30: ...Main Terminal To 1 To 3 1 2 3 Open Beam IMPORTANT Photo sensors must use Normally Closed NC contacts with the beam set for light operate relay activated when beam is not obstructed Only 1 monitored D...

Страница 31: ...tion instructions supplied with those detectors for wiring and separate power instructions Automatic Exit Loop Automatically opens the gate for exiting vehicles without having to use a transmitter or...

Страница 32: ...in terminal 10 eg photo beam gets obstructed will reverse and open the gate Note If the auto close timer is ON when gate reaches the open position timer will time out and close the gate When gate is c...

Страница 33: ...n dary opera tor bi pa rting gates 6 OFF Prima ry power is 115 2 30 VAC input ON Prima ry power is Solar Batter y input 5 OFF Overla p bi pa rting gates is OFF ON Overla p bi pa rting gates is ON 4 3...

Страница 34: ...A US E Pers ons are to keep clea r The gate is capa ble of bein g mov ed with out prio r warn ing Do not let child ren oper ate the gate or play in the gate area This entr ance is for vehi cles only P...

Страница 35: ...nherent entrapment protection is cleared If the vehicle is still present at the exit loop a soft shutdown condition does not occur The exit loop input provides an immediate reset of the operator and t...

Страница 36: ...gate until you have verified that ALL power to operator has been shut off Pull Manual Release Handle Pull straight OUT as far as possible and then UP Manually Push Gate to Desired Position 1 Release H...

Страница 37: ...ion The alarm will continue to sound for five minutes and then will chirp once every five seconds The alarm reset button must be pressed or power must be removed and then reapplied to return the opera...

Страница 38: ...oard to the motor or a bad control board If the motor runs in both steps above contunue troubleshooting control board and accessories Operator will not run Power LED is ON 1 Check the input indicator...

Страница 39: ...oard lights when the keying device connected to the respective terminal is activated If LED does not light momentarily place a jumper wire from terminal 1 to the input terminal being checked If LED li...

Страница 40: ...ce with 50 foot lead in Available in yellow red or blue jackets Not for use in asphalt roadways Loop Test Meter Meg ohm meter checks the integrity of ground loops P N 9401 045 Time Clock 7 day and 365...

Страница 41: ...0VAC Selector Switch 115 VAC Outlet 115 VAC Outlet Capacitor 4700uF Capacitor 4700uF Resistor 1K Bridge Rectifier 30A Fuse Transformer Toroidal Blue Blue Blue Blue Blue NO NO NO Com Com 5 Com Purple P...

Страница 42: ...lewood California 90301 U S A Phone 310 645 0023 Fax 310 641 1586 Installation Owner s Manual Model 9024 080 Model 9024 080 Model 9024 080 Use this manual for circuit board 4100 010 Revision AA or hig...

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