DINSEO DIX WD 400 Скачать руководство пользователя | Manualshive

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Antes de la puesta en marcha, leer sin
falta estas instrucciones de servicio,

para garantizar un manejo seguro del producto
DINSE. El explotador debe facilitar al operario
estas instrucciones de servicio y asegurarse
de que el operador las lea y las comprenda.

Guardar estas instrucciones de servicio de

manera tal que estén lo suficientemente pro

-

tegidas. En el área de trabajo, dejar indicado
de manera bien visible el lugar en el que se
conservan las instrucciones.

Estos productos satisfacen las directivas

2014/30/EU

– CEM

2014/35/EU

– De baja tensión

IEC 60974-05

– Para equipos de soldadu-

ra eléctrica por arco
( Devanador de hilo)

IEC 60974-10

– Para equipos de soldadu-

ra eléctrica por arco
(Compatibilidad electro-
magnética (CEM)

I

N

F

O

Durante la instalación, el funcionamien-
to y las tareas de mantenimiento de
la fuente de corriente para soldadura
robotizada debe cumplirse con la nor-
mativa técnica y las disposiciones para
la prevención de accidentes.

Read these operating instructions care-
fully before operating this product. The

owner of the product must make this operating
manual available to each operator and ensure
the operator has read and fully understands the
instructions prior to use.

Keep the operating manual in a safe place for
future reference. Prominently display singage
in the working area to clearly specify where
the manual is kept.

These products comply with

2014/30/EU

– EMC directive

2014/35/EU

– Low voltage directive

IEC 60974-05

– Electric arc welding

equipment
(wire feeder)

IEC 60974-10

– Electric arc welding

equipment
(Electromagnetic com-
patibility EMC)

I

N

F

O

The operator must comply with techni-
cal standards and accident prevention
guidelines during installation, operation
and maintenance of the robot welding
power source.

S c h w e i S S e n

w e l d i n g

w e l d i n g

S o l d a d u r a

S c h w e i S S e n

3

Diese Betriebsanleitung unbedingt
vor Inbetriebnahme lesen, um einen

sicheren Umgang mit dem DINSE-Produkt zu
garantieren. Der Betreiber muss dem Bediener
diese Betriebsanleitung zugängig machen
und sich vergewissern, dass der Bediener sie
gelesen und verstanden hat.

Die Betriebsanleitung für den späteren Ge-
brauch aufbewahren. Einen Hinweis auf den
Ablageort gut sichtbar im Arbeitsbereich hin-
terlassen. Bei Weiterverkauf des Gerätes muss
die Betriebsanleitung mit ausgehändigt werden.

Diese Produkte erfüllen die

2014/30/EU

– EMV - Richtlinie

2014/35/EU

– Niederspannungsrichtlinie

IEC 60974-05

– Lichtbogenschweiß-

einrichtungen (Drahtvor-
schubgeräte)

IEC 60974-10

– Lichtbogenschweiß-

einrichtungen
(Elektromagnetische
Verträglichkeit EMV)

I

N

F

O

Bei der Installation, beim Betrieb und
der Wartung müssen aus Betreibersicht
technische Normen und Unfallverhü-
tungsvorschriften eingehalten werden.

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Содержание DIX WD 400

Страница 1: ...X WD 660 DIX WD 550 DIX WD 400 DIX WD 450 DIX WD 500 DIX WD 550 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n Betriebsanleitung Operation manual Instru...

Страница 2: ...e duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia y...

Страница 3: ...e Prominently display singage in the working area to clearly specify where the manual is kept These products comply with 2014 30 EU EMC directive 2014 35 EU Low voltage directive IEC 60974 05 Electric...

Страница 4: ...ty DIX WD 660 13 1 6 Name plate 14 2 Safety 15 2 1 Symbols used in operating manual 15 2 2 Intended purpose 16 2 3 Safeguarding against potential hazards during regular usage 17 2 4 Authorized operato...

Страница 5: ...Rear view 30 4 3 Wire Feeder WD 500 31 4 3 1 Front view 31 4 3 2 Rear view 32 4 4 Wire Feeder WD 550 33 4 4 1 Front view 33 4 4 2 Rear view 34 4 5 Wire Feeder WD 660 35 4 5 1 Front view 35 4 5 2 Rear...

Страница 6: ...cting the torch set 41 5 3 Connecting WD 500 42 5 3 1 Connecting the intermediate hose package 42 5 3 2 Connecting the torch set 43 5 4 Connecting WD 550 44 5 4 1 Connecting the intermediate hose pack...

Страница 7: ...placing the wire drive rolls 55 6 3 Checking the operational readiness 59 6 4 Repairing the wire feeder 60 7 Troubleshooting 61 9 Wiring diagrams 63 9 1 DIX WD 400 63 9 2 DIX WD 450 64 9 3 DIX WD 500...

Страница 8: ...on special high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Einleitung Sie haben ein Qualit tsprodukt...

Страница 9: ...i n de conformidad DIX WD 400 1 Introduction 1 1 EC Declaration of conformity DIX WD 400 1 Einleitung 1 1 EG Konformit tserkl rung DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 10: ...i n de conformidad DIX WD 450 1 Introduction 1 2 EC Declaration of conformity DIX WD 450 1 Einleitung 1 2 EG Konformit tserkl rung DIX WD 450 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 11: ...i n de conformidad DIX WD 500 1 Introduction 1 3 EC Declaration of conformity DIX WD 500 1 Einleitung 1 3 EG Konformit tserkl rung DIX WD 500 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 12: ...i n de conformidad DIX WD 550 1 Introduction 1 4 EC Declaration of conformity DIX WD 550 1 Einleitung 1 4 EG Konformit tserkl rung DIX WD 550 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 13: ...i n de conformidad DIX WD 660 1 Introduction 1 5 EC Declaration of conformity DIX WD 660 1 Einleitung 1 5 EG Konformit tserkl rung DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 14: ...e wire feeder in the fields of the type plate displayed at the bottom This allows the trouble free assignment of the wire feeder and its associated operating instructions 1 Introduction 1 6 Name plate...

Страница 15: ...electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger pos...

Страница 16: ...h alloy steels Aluminium magnesium copper and nickel based alloys Small to large material thicknesses For safety reasons DINSE does not permit authorize or recommend any third party modifications or p...

Страница 17: ...able Do not use torch ground or supply cables that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders should al...

Страница 18: ...on from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or glowing parts warning Expl...

Страница 19: ...orch to cool properly if you want to replace wear parts of the torch head warning Danger of hearing loss by excessive noise and sound pressure levels Always wear hearing protection 2 Safety 2 3 Safegu...

Страница 20: ...e Please refer to the complete warranty claim at www dinse eu U S market www dinse us com for further details and exceptions of the war ranty Warranty claims can only be asserted given Use for the int...

Страница 21: ...e problem sooner and can reduce the time it takes to repair the product 2 7 Recycling Disposal 2 7 1 EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2012 19 E...

Страница 22: ...e cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Schaltmodus 2 Takt 4 Takt Switching mode Cambio del modo Leistungsaufnahme 160 VA Power input Potencia absorb...

Страница 23: ...imale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xi...

Страница 24: ...ak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VAC 50 Hz Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 160 VA Power input Potencia absorb...

Страница 25: ...peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 120 VA Power input Potencia absorbida...

Страница 26: ...60 ED Maximale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Te...

Страница 27: ...catch 2 Knob setting the welding arc voltage 3 Housing cover 4 DINSE compact connection 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire feeder speed 7 Switch change over 2 cycle m...

Страница 28: ...ded wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300...

Страница 29: ...ire feeder Pos Description 1 Cover plate catch 2 Housing cover 3 DINSE compact connection 4 Pushbutton gas test 5 Pushbutton threading the wire electrode 6 Connection 23 pin control 7 Blue connection...

Страница 30: ...ed wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300 s...

Страница 31: ...er plate catch 2 Knob adjusting the wire feeder speed 3 Housing cover 4 DFS leadthrough 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire return time 7 Blue connection cooling water...

Страница 32: ...feeder pictured right sided wire feeder Pos Description 1 Connection 23 pin control 2 Blue connection cooling water inflow optional 3 Hole 1 for DIX WDS 300 spool holder assembly 4 Intake spout Wire...

Страница 33: ...der Pos Description 1 Cover plate catch 2 Housing cover 3 DFS leadthrough Optional with DINSE compact connection or Euro central connection DFS Conduit hose 4 Device description 4 4 Wire Feeder WD 550...

Страница 34: ...ble as left sided or right sided wire feeder pictured right sided wire feeder Pos Description 1 Connection 4 pin control 2 Hole 1 for DIX WDS 300 spool holder assembly 3 Intake spout Wire electrode 4...

Страница 35: ...cription 1 Cover plate catch 2 Pushbutton threading the wire electrode 3 Housing cover 4 DINSE compact connection 5 Pushbutton gas test 6 Connection 23 pin control 7 Connection air blast hose of torch...

Страница 36: ...gas 3 Connection compressed air for torch set air blast 4 Connection DINSE welding current plug 5 Blue connection cooling water inflow optional 6 Hole 1 for DIX WDS 300 spool holder assembly 7 Intake...

Страница 37: ...the inside The left side wire feeder is the mirror image Pos Description 1 Adjusting screw for contact pressure 2 Stirrup lock 3 Pressure shackle 4 Intake spout wire electrode feed 5 Holding screw 6...

Страница 38: ...ct the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten...

Страница 39: ...of the torch set to the red cooling water return Pos 2 4 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 3 I N F O With the optional Euro central connection...

Страница 40: ...the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clockwise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten th...

Страница 41: ...4 Connect the red cooling water hose of the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 4 I N F O With t...

Страница 42: ...led welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 2 Connect the blue cooling water hose to th...

Страница 43: ...FS leadthrough Pos 1 by hand 7 Connect the red cooling water hose to the red cooling water return Pos 2 8 Connect the blue cooling water hose to the blue cooling water inflow Pos 3 I N F O With the op...

Страница 44: ...same but the connections are mirrored accordingly For gas cooled welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 4 pin connection Pos 1 and ti...

Страница 45: ...ll hamper the wire feeding 6 Tighten the screw cap of the DFS leadthrough Pos 1 by hand I N F O With the optional DINSE compact connection the torch set is pushed into the connection and locked by a c...

Страница 46: ...ng current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 3 Connect the blue cooling w...

Страница 47: ...the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 5 6 Connect the black blow out hose of the torch set to...

Страница 48: ...ffer in their design for steel wire electrodes and aluminum wire electrodes To select the right drive roll please look at the replacement parts and wearing parts lists for wire feeders Identification...

Страница 49: ...g when threading the wire and make sure that no one switches the power on again during threading Never touch live parts or cables warning Risk of injury to the hands from rotating parts in the wire fe...

Страница 50: ...he stirrup lock 3 Turn up the pressure shackles 4 Thread the wire elektrode past the left drive roll into the wire guide 5 7 Threading in the wire electrode 5 Startup 5 7 Drahtelektrode einf deln 5 In...

Страница 51: ...t drive roll into the wire feeder tube of the torch set connection Turn down the pressure shackles 6 Turn down the pressure shackles 7 Turn up the stirrup lock 5 7 Threading in the wire electrode 5 St...

Страница 52: ...ing it with the hou sing cover open for inspection purposes caution Excessively high applied pressure will lead to incre ased wear of the drive roll Correctly set the applied pressure If you operate t...

Страница 53: ...nked or deformed Correct the applied pressure if necessary 3 Close the housing cover 5 8 Adjusting the pressure force 5 Startup 5 8 Anpressdruck einstellen 2 Dr cken Sie die Einf deltaste am Draht vor...

Страница 54: ...y switches on the power supply during maintenance Never touch live parts or cables warning Risk of eye injuries from flying chips wire electrode abrasion and spatters when blowing out the torch set wi...

Страница 55: ...e sure that nobody restores the power supply while making the change Never touch energized components or cables warning Risk of injury to the hands due to rotating parts in the wire feeder Stop the wi...

Страница 56: ...cut wire electrode through the torch head and the torch set I N F O If you want to remove the wire electrode through the drive you must check to see whether a weld bead has formed on the end of the w...

Страница 57: ...ive roll receptacles Align the drive roll on the positioning pin 9 Turn down the pressure shackles 10 Turn up the stirrup lock 6 Maintenance and repair 6 2 Replacing the wire drive rolls 6 Wartung und...

Страница 58: ...ls turn 12 After you have cut the wire electrode thread it as described in 5 7 Threading the wire electrode on page 49 before closing the housing cover 13 Close the housing cover 6 Maintenance and rep...

Страница 59: ...Betreiber einer Schwei stromquelle muss die Betriebssicherheit des Ger tes gem der Betriebssicherheitsverord nung BetrSichV gew hrleisten Die technischen Regeln f r Betriebssicher heit TRBS 2131 Elekt...

Страница 60: ...O Please note that repairs may generally be performed only by DINSE or trained electricians authorized by them Failure to do so will invalidate all warranties 6 Wartung und Reparatur 6 4 Reparaturen...

Страница 61: ...eling of the spool used is defective Replace the spool The spool is deformed or chipped Replace the spool The brake on the wire spool is set too tight Correct the setting of the spool brake Wire diame...

Страница 62: ...ode not threaded Control line not connected Connect the control line to the wire feeder No protective gas Magnet valve defective Have the magnetic valve replaced by a qualified electrician St rung M g...

Страница 63: ...9 Esquemas de cableado 9 1 DIX WD 400 9 Wiring diagrams 9 1 DIX WD 400 9 Schaltpl ne 9 1 DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 63...

Страница 64: ...rams 9 2 DIX WD 450 9 Schaltpl ne red blue white brown violet violet green yellow yellow green red blue white brown violet violet green green pins threading Gas solenoid valve pins S c h w e i ss e n...

Страница 65: ...9 3 DIX WD 500 9 Esquemas de cableado 9 3 DIX WD 500 9 Wiring diagrams 9 3 DIX WD 500 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 65...

Страница 66: ...9 4 DIX WD 550 9 Esquemas de cableado 9 4 DIX WD 550 9 Wiring diagrams 9 4 DIX WD 550 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 66...

Страница 67: ...9 Esquemas de cableado 9 5 DIX WD 660 9 Wiring diagrams 9 5 DIX WD 660 9 Schaltpl ne 9 5 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 67...

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