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ADVERTENCIA!

Peligro de lesiones en los 
ojos debido al desprendi-
miento de virutas, a la abra-
sión de electrodos de cable 
y a salpicaduras de solda-
dura al limpiar el juego de 
soldadura con aire compri-
mido!

Utilice siempre gafas protectoras o una 
visera!

ADVERTENCIA!

Peligro de incendio por for-
mación de chispas!

No soldar cerca de materiales o líquidos 

inflamables!

Mantener alejados del área de trabajo 

recipientes con líquidos inflamables!

Si se forman llamas, por ejemplo debido 
a chispas o partes candentes, deben 
extinguirse!

Se debe controlar permanentemente 
que no se formen focos de incendio en 
el área de trabajo!

Se debe asegurar de que se dispone de 

suficientes extintores de incendio!

PELIGRO!

Peligro de explosión por 
formación de chispas!

No soldar cerca de materiales o líquidos 
explosivos!

Mantener alejados del área de trabajo 
recipientes con líquidos explosivos!

Si se forman llamas, por ejemplo debido 
a chispas o partes candentes, deben 
extinguirse!

ADVERTENCIA!

Peligro de explosión de bom-
bonas de gas!

Proteger los bombonas de gas del calor 
excesivo, golpes mecánicos, escoria, 
llamas, chispas y arcos eléctrico!

Bombonas de gas en posición vertical 
asegurándola contra su caida!

Nunca coloque una pistola de soldar 
sobre bombona de gas!

Nunca toque un bombona de gas con el 
electrodo de la pistola de soldar!

Nunca suelde en un bombona de gas, 
que se encuentra bajo presión!

Nunca enrolle el cable de alimentación 
de soldadura a una bombona de gas!

Nunca ate una bombona de gas en el 
circuito de soldadura!

2. Seguridad

2.3 

Riesgos existentes al emplear

 

adecuadamente el producto

:

WARNING!

Eye injury may occur due to 

flying  chips,  wire  electrode 

abrasion and weld spatters 
produced during blow-out 
of the torch set by means of 
compressed air!

Always wear safety goggles or a visor!

WARNING!

Danger of fire from sparks!

Never  weld  near  flammable  materials 

or liquids!

Remove containers with combustible 
and explosive liquids from the work area!

Avoid any formation of flames, e.g.  

through sparks or glowing parts!

Always ensure that there are no sources 

of fire in the work area!

Always keep a sufficient number of fire 

extinguishers available for emergencies!

DANGER!

Danger of explosion from 
sparks!

Never weld near explosive materials 
or liquids!

Remove containers with explosive 
liquids from the work area!

Avoid any formation of flames, e.g.  

through sparks or glowing parts!

WARNING!

Explosion hazard due to gas 
cylinders!

Protect the gas cylinders from excessive 

heat, physical shocks, slag, open flames, 

sparks and electric arcs!

Always place gas cylinders upright and 

secure them to prevent them tipping 
over!

Never place a torch head on a gas 
cylinder!

Never touch a gas cylinder with the wire 
electrode of the torch head!

Never weld on a gas cylinder that is 
pressurized!

Never wrap a welding power cable 
around a gas cylinder!

Never integrate a gas cylinder in the 
welding circuit!

2.  

Safety

2.3 

Safeguarding against potential 

 

hazards during regular usage

2. Sicherheit

WARNUNG!

Gefahr  von Augenverlet-
zungen durch umherflie-
gende Späne, Drahtelek-
trodenabrieb und Schweiß-
spritzer  beim Ausblasen 
des Drahtvorschubs mit 
Druckluft!

Tragen Sie immer eine Schutzbrille 
oder -visier!

WARNUNG!

Brandgefahr durch Funken-
bildung!

Nicht in der Nähe von brennbaren Mate-
rialien oder Flüssigkeiten schweißen!

Behälter mit brennbaren Flüssigkeiten 
aus dem Arbeitsbereich entfernen!

Es muss jede Flammenbildung ausge-
schlossen werden, z.B. durch Funken, 
glühende Teile!

Es ist ständig zu kontrollieren, dass sich 
keine Brandherde im Arbeitsbereich 
gebildet haben!

Es ist sicherzustellen, dass ausreichend 
Löschgeräte zur Verfügung stehen!

GEFAHR!

Explosionsgefahr durch Fun-
kenbildung!

Nicht in der Nähe von explosiven Mate-
rialien oder Flüssigkeiten schweißen!

Behälter mit explosiven Flüssigkeiten 
aus dem Arbeitsbereich entfernen!

Es muss jede Flammenbildung ausge-
schlossen werden, z.B. durch Funken, 
glühende Teile!

WARNUNG!

Gefahr durch explodierende 

Gasflaschen!

Schützen  Sie  Gasflaschen  vor  Hitze, 

mechanischen Schocks, Schlacke, offe-
nen Flammen, Funken und Lichtbögen!

Stellen Sie Gasflaschen immer auf-
recht hin und sichern sie diese gegen 
Umkippen!

Legen Sie niemals eine Schweißpistole 

auf eine Gasflasche!
Berühren Sie niemals eine Gasflasche 

mit der Drahtelektrode der Schweiß-
pistole!

Schweißen Sie niemals an einer Gas-

flasche!

Wickeln Sie niemals ein Schweißstrom-

kabel um eine Gasflasche!
Binden Sie niemals eine Gasflasche in 

den Schweißstromkreis ein!

2.3 

Gefährdungen bei bestim-

 

mungsgemäßer Verwendung

S c h w e i S S e n

w e l d i n g

w e l d i n g

S o l d a d u r a

S c h w e i S S e n

18

Содержание DIX WD 400

Страница 1: ...X WD 660 DIX WD 550 DIX WD 400 DIX WD 450 DIX WD 500 DIX WD 550 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n Betriebsanleitung Operation manual Instru...

Страница 2: ...e duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copia y...

Страница 3: ...e Prominently display singage in the working area to clearly specify where the manual is kept These products comply with 2014 30 EU EMC directive 2014 35 EU Low voltage directive IEC 60974 05 Electric...

Страница 4: ...ty DIX WD 660 13 1 6 Name plate 14 2 Safety 15 2 1 Symbols used in operating manual 15 2 2 Intended purpose 16 2 3 Safeguarding against potential hazards during regular usage 17 2 4 Authorized operato...

Страница 5: ...Rear view 30 4 3 Wire Feeder WD 500 31 4 3 1 Front view 31 4 3 2 Rear view 32 4 4 Wire Feeder WD 550 33 4 4 1 Front view 33 4 4 2 Rear view 34 4 5 Wire Feeder WD 660 35 4 5 1 Front view 35 4 5 2 Rear...

Страница 6: ...cting the torch set 41 5 3 Connecting WD 500 42 5 3 1 Connecting the intermediate hose package 42 5 3 2 Connecting the torch set 43 5 4 Connecting WD 550 44 5 4 1 Connecting the intermediate hose pack...

Страница 7: ...placing the wire drive rolls 55 6 3 Checking the operational readiness 59 6 4 Repairing the wire feeder 60 7 Troubleshooting 61 9 Wiring diagrams 63 9 1 DIX WD 400 63 9 2 DIX WD 450 64 9 3 DIX WD 500...

Страница 8: ...on special high grade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Einleitung Sie haben ein Qualit tsprodukt...

Страница 9: ...i n de conformidad DIX WD 400 1 Introduction 1 1 EC Declaration of conformity DIX WD 400 1 Einleitung 1 1 EG Konformit tserkl rung DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 10: ...i n de conformidad DIX WD 450 1 Introduction 1 2 EC Declaration of conformity DIX WD 450 1 Einleitung 1 2 EG Konformit tserkl rung DIX WD 450 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 11: ...i n de conformidad DIX WD 500 1 Introduction 1 3 EC Declaration of conformity DIX WD 500 1 Einleitung 1 3 EG Konformit tserkl rung DIX WD 500 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 12: ...i n de conformidad DIX WD 550 1 Introduction 1 4 EC Declaration of conformity DIX WD 550 1 Einleitung 1 4 EG Konformit tserkl rung DIX WD 550 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 13: ...i n de conformidad DIX WD 660 1 Introduction 1 5 EC Declaration of conformity DIX WD 660 1 Einleitung 1 5 EG Konformit tserkl rung DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d...

Страница 14: ...e wire feeder in the fields of the type plate displayed at the bottom This allows the trouble free assignment of the wire feeder and its associated operating instructions 1 Introduction 1 6 Name plate...

Страница 15: ...electric shock Danger of ex cessive noise and sound pressure levels Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger pos...

Страница 16: ...h alloy steels Aluminium magnesium copper and nickel based alloys Small to large material thicknesses For safety reasons DINSE does not permit authorize or recommend any third party modifications or p...

Страница 17: ...able Do not use torch ground or supply cables that show any signs of damaged insulation Damage should be repaired immediately by a qualified electrician Welding torches and electrode holders should al...

Страница 18: ...on from sparks Never weld near explosive materials or liquids Remove containers with explosive liquids from the work area Avoid any formation of flames e g through sparks or glowing parts warning Expl...

Страница 19: ...orch to cool properly if you want to replace wear parts of the torch head warning Danger of hearing loss by excessive noise and sound pressure levels Always wear hearing protection 2 Safety 2 3 Safegu...

Страница 20: ...e Please refer to the complete warranty claim at www dinse eu U S market www dinse us com for further details and exceptions of the war ranty Warranty claims can only be asserted given Use for the int...

Страница 21: ...e problem sooner and can reduce the time it takes to repair the product 2 7 Recycling Disposal 2 7 1 EU countries Do not discard electrical appliances with ordinary waste As per EU directive 2012 19 E...

Страница 22: ...e cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Schaltmodus 2 Takt 4 Takt Switching mode Cambio del modo Leistungsaufnahme 160 VA Power input Potencia absorb...

Страница 23: ...imale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xi...

Страница 24: ...ak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VAC 50 Hz Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 160 VA Power input Potencia absorb...

Страница 25: ...peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Tensi n m xima de conexi n Leistungsaufnahme 120 VA Power input Potencia absorbida...

Страница 26: ...60 ED Maximale Leerlaufspannung Scheitelwert 113 V Maximum open circuit voltage peak value Tensi n m xima de circuito abierto valor de cresta Maximale Anschlussspannung 42 VDC Maximum Line voltage Te...

Страница 27: ...catch 2 Knob setting the welding arc voltage 3 Housing cover 4 DINSE compact connection 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire feeder speed 7 Switch change over 2 cycle m...

Страница 28: ...ded wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300...

Страница 29: ...ire feeder Pos Description 1 Cover plate catch 2 Housing cover 3 DINSE compact connection 4 Pushbutton gas test 5 Pushbutton threading the wire electrode 6 Connection 23 pin control 7 Blue connection...

Страница 30: ...ed wire feeder Pos Description 1 Connection 23 pin control 2 Connection shielding gas 3 Connection DINSE welding current plug 4 Blue connection cooling water inflow optional 5 Hole 1 for DIX WDS 300 s...

Страница 31: ...er plate catch 2 Knob adjusting the wire feeder speed 3 Housing cover 4 DFS leadthrough 5 Pushbutton threading the wire electrode 6 Knob adjusting the wire return time 7 Blue connection cooling water...

Страница 32: ...feeder pictured right sided wire feeder Pos Description 1 Connection 23 pin control 2 Blue connection cooling water inflow optional 3 Hole 1 for DIX WDS 300 spool holder assembly 4 Intake spout Wire...

Страница 33: ...der Pos Description 1 Cover plate catch 2 Housing cover 3 DFS leadthrough Optional with DINSE compact connection or Euro central connection DFS Conduit hose 4 Device description 4 4 Wire Feeder WD 550...

Страница 34: ...ble as left sided or right sided wire feeder pictured right sided wire feeder Pos Description 1 Connection 4 pin control 2 Hole 1 for DIX WDS 300 spool holder assembly 3 Intake spout Wire electrode 4...

Страница 35: ...cription 1 Cover plate catch 2 Pushbutton threading the wire electrode 3 Housing cover 4 DINSE compact connection 5 Pushbutton gas test 6 Connection 23 pin control 7 Connection air blast hose of torch...

Страница 36: ...gas 3 Connection compressed air for torch set air blast 4 Connection DINSE welding current plug 5 Blue connection cooling water inflow optional 6 Hole 1 for DIX WDS 300 spool holder assembly 7 Intake...

Страница 37: ...the inside The left side wire feeder is the mirror image Pos Description 1 Adjusting screw for contact pressure 2 Stirrup lock 3 Pressure shackle 4 Intake spout wire electrode feed 5 Holding screw 6...

Страница 38: ...ct the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten...

Страница 39: ...of the torch set to the red cooling water return Pos 2 4 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 3 I N F O With the optional Euro central connection...

Страница 40: ...the welding current cable to the welding current connection Pos 3 and rotate the plug coupling approx 90 clockwise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten th...

Страница 41: ...4 Connect the red cooling water hose of the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 4 I N F O With t...

Страница 42: ...led welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 2 Connect the blue cooling water hose to th...

Страница 43: ...FS leadthrough Pos 1 by hand 7 Connect the red cooling water hose to the red cooling water return Pos 2 8 Connect the blue cooling water hose to the blue cooling water inflow Pos 3 I N F O With the op...

Страница 44: ...same but the connections are mirrored accordingly For gas cooled welding fittings the connection of the cooling water hoses is omitted 1 Connect the control cable to the 4 pin connection Pos 1 and ti...

Страница 45: ...ll hamper the wire feeding 6 Tighten the screw cap of the DFS leadthrough Pos 1 by hand I N F O With the optional DINSE compact connection the torch set is pushed into the connection and locked by a c...

Страница 46: ...ng current connection Pos 3 and rotate the plug coupling approx 90 clock wise to lock it 2 Connect the control cable to the 23 pin connection Pos 1 and tighten the cap nut 3 Connect the blue cooling w...

Страница 47: ...the torch set to the red cooling water return Pos 2 5 Connect the blue cooling water hose of the torch set to the blue cooling water inflow Pos 5 6 Connect the black blow out hose of the torch set to...

Страница 48: ...ffer in their design for steel wire electrodes and aluminum wire electrodes To select the right drive roll please look at the replacement parts and wearing parts lists for wire feeders Identification...

Страница 49: ...g when threading the wire and make sure that no one switches the power on again during threading Never touch live parts or cables warning Risk of injury to the hands from rotating parts in the wire fe...

Страница 50: ...he stirrup lock 3 Turn up the pressure shackles 4 Thread the wire elektrode past the left drive roll into the wire guide 5 7 Threading in the wire electrode 5 Startup 5 7 Drahtelektrode einf deln 5 In...

Страница 51: ...t drive roll into the wire feeder tube of the torch set connection Turn down the pressure shackles 6 Turn down the pressure shackles 7 Turn up the stirrup lock 5 7 Threading in the wire electrode 5 St...

Страница 52: ...ing it with the hou sing cover open for inspection purposes caution Excessively high applied pressure will lead to incre ased wear of the drive roll Correctly set the applied pressure If you operate t...

Страница 53: ...nked or deformed Correct the applied pressure if necessary 3 Close the housing cover 5 8 Adjusting the pressure force 5 Startup 5 8 Anpressdruck einstellen 2 Dr cken Sie die Einf deltaste am Draht vor...

Страница 54: ...y switches on the power supply during maintenance Never touch live parts or cables warning Risk of eye injuries from flying chips wire electrode abrasion and spatters when blowing out the torch set wi...

Страница 55: ...e sure that nobody restores the power supply while making the change Never touch energized components or cables warning Risk of injury to the hands due to rotating parts in the wire feeder Stop the wi...

Страница 56: ...cut wire electrode through the torch head and the torch set I N F O If you want to remove the wire electrode through the drive you must check to see whether a weld bead has formed on the end of the w...

Страница 57: ...ive roll receptacles Align the drive roll on the positioning pin 9 Turn down the pressure shackles 10 Turn up the stirrup lock 6 Maintenance and repair 6 2 Replacing the wire drive rolls 6 Wartung und...

Страница 58: ...ls turn 12 After you have cut the wire electrode thread it as described in 5 7 Threading the wire electrode on page 49 before closing the housing cover 13 Close the housing cover 6 Maintenance and rep...

Страница 59: ...Betreiber einer Schwei stromquelle muss die Betriebssicherheit des Ger tes gem der Betriebssicherheitsverord nung BetrSichV gew hrleisten Die technischen Regeln f r Betriebssicher heit TRBS 2131 Elekt...

Страница 60: ...O Please note that repairs may generally be performed only by DINSE or trained electricians authorized by them Failure to do so will invalidate all warranties 6 Wartung und Reparatur 6 4 Reparaturen...

Страница 61: ...eling of the spool used is defective Replace the spool The spool is deformed or chipped Replace the spool The brake on the wire spool is set too tight Correct the setting of the spool brake Wire diame...

Страница 62: ...ode not threaded Control line not connected Connect the control line to the wire feeder No protective gas Magnet valve defective Have the magnetic valve replaced by a qualified electrician St rung M g...

Страница 63: ...9 Esquemas de cableado 9 1 DIX WD 400 9 Wiring diagrams 9 1 DIX WD 400 9 Schaltpl ne 9 1 DIX WD 400 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 63...

Страница 64: ...rams 9 2 DIX WD 450 9 Schaltpl ne red blue white brown violet violet green yellow yellow green red blue white brown violet violet green green pins threading Gas solenoid valve pins S c h w e i ss e n...

Страница 65: ...9 3 DIX WD 500 9 Esquemas de cableado 9 3 DIX WD 500 9 Wiring diagrams 9 3 DIX WD 500 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 65...

Страница 66: ...9 4 DIX WD 550 9 Esquemas de cableado 9 4 DIX WD 550 9 Wiring diagrams 9 4 DIX WD 550 9 Schaltpl ne S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 66...

Страница 67: ...9 Esquemas de cableado 9 5 DIX WD 660 9 Wiring diagrams 9 5 DIX WD 660 9 Schaltpl ne 9 5 DIX WD 660 S c h w e i ss e n w e l d i n g w e l d i n g s o l d a d u r a S c h w e i ss e n 67...

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