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10

 Maintenance

ATTENTION: Cut off the power supply to the welding power 
source before effecting any internal inspection.

DIX PI GO 2006.M  / DIX PI GO 2006.M Puls

IMPORTANT: For fully electronic welding power sources, re-
moving the dust by sucking it into the welding power source by 
the fans, is of utmost importance.

In order to achieve correct functioning of the welding power 
source, proceed as described:

• 

Periodic removal of accumulations of dirt and dust inside the 
welding power source using compressed air. Do not point 
the jet of air directly at the electrical parts as this could dam-
age them.

• 

Periodical inspection for worn cables or loose connections 
that could cause overheating.

TORCH

The torch is subjected to high temperatures and is also stressed 
by traction and torsion. We recommend not to twist the wire 
and not to use the torch to pull the welding power source. As 
a result of the above the torch will require frequent mainte-
nance such as:

• 

Cleaning welding splashes from the gas diffuser so that the 
gas flows freely.

• 

Substitution of the contact point when the hole is deformed.

• 

Cleaning of the wire guide liner using trichloroethylene or 
specific solvents.

• 

Check of the insulation and connections of the power cable; 
the connections must be in good electrical and mechanical 
condition.

SPARE PARTS

Original spares have been specifically designed for our weld-
ing power source. The use of spares that are not original may 
cause variations in the performance and reduce the safety lev-
el of the welding power source. We are not liable for damage 
due to use of spare parts that are not original.

 Optional

AIR AND/OR WATER COOLED UP/DOWN TORCH

This command and works as an alternative:

• 

To the ENCODER - SX knob on the welding power source’s 
control panel. In “synergic” MIG MAG and “manual” MIG 
MAG welding processes, by pressing the two right (+) and 
left (-) buttons you can regulate the values for the synergic 
welding parameters.

• 

To the ENCODER - DX knob on the welding power source’s 
control panel. In the JOB welding process, by pressing the 
two right (+) and left (-) buttons you can scroll the welding 
points set previously.

  The pointing out of any difficulties 

and their elimination

The supply line is attributed with the cause of the most com-
mon difficulties. In the case of breakdown, proceed as follows:
1)  Check the value of the supply voltage.
2)  Check that the power cable is perfectly connected to the 

plug and the supply switch.

3)  Check that the power fuses are not burned out or loose.
4)  Check whether the following are defective:

• 

The switch that supplies the welding power source

• 

The plug socket in the wall

• 

The mains switch

NOTE: Given the required technical skills necessary for the 
repair of the welding power source, in case of breakdown we 
advise you to contact skilled personnel or our technical ser-
vice department.

  Replacing the digital interface PCB

Proceed as follows:

• 

Unscrew the 4 screws fastening the front rack panel.

• 

Remove both the adjustment knobs.

• 

Extract wiring connectors from the digital interface PCB.

• 

Unscrew the nuts and washers on the support.

• 

Remove the digital interface PCB by lifting it out of its sup-
ports.

• 

Proceed vice versa to assemble the new digital interface 
PCB.

Содержание DIX PI GO 2006.M

Страница 1: ...Welding Power Source S C H W E I S S E N W E L D I N G W E L D I N G S C H W E I S S E N S C H W E I S S E N Keep in secure area for future reference Operations manual DIX PI GO 2006 M DIX PI GO 2006...

Страница 2: ...G MMA and TIG welding with Lift type ignition Synergic digital control of all welding parameters with the following functions Allows less expert operators to regulate all welding param eters in a user...

Страница 3: ...riod of time Exceeding the work cycle allowed could cause a trip switch to trip for further information see the control panel man ual which protects the components inside the welding power source agai...

Страница 4: ...loyed in environments with a high risk of electri cal shocks This system is cooled by means of the forced circulation of air and must therefore be placed in such a way that the air may be easily sucke...

Страница 5: ...that does not allow the rollers to skid on the wire Excessive pressure will case deformation of the wire and tan gling on the entrance of the sheath insufficient pressure can cause irregular welding A...

Страница 6: ...cables with appropriate sec tion Lay out the cables as a flat as possible to prevent them from coiling up 4 Connect the reverse polarity cable to the positive terminal Fig C2 2 Welding 1 Switch the we...

Страница 7: ...from coiling up 3 Connect the reverse polarity cable to the negative terminal Fig D2 2 Welding 1 Switch the welding power source on by moving the power supply switch to I Pos 6 Fig B 2 Make the adjus...

Страница 8: ...mum by turning the screw provided Use argon gas at a pressure of 1 3 1 7 bar and regulate the flow to a value between 14 and 20 lit min to suit the cur rent used for welding Electrode welding MMA On t...

Страница 9: ...ct one end of the gas hose to the gas connecter on the TIG torch and the other end to the pressure reducer on the inert gas cylinder Argon or similar Table 5 ELECTRODE mm ELECTRODE TYPE Current adjust...

Страница 10: ...el of the welding power source We are not liable for damage due to use of spare parts that are not original Optional AIR AND OR WATER COOLED UP DOWN TORCH This command and works as an alternative To...

Страница 11: ...panel Check the wiring that powers the various boards Check and if necessary replace the digital interface PCB or the control PCB No gas coming out of the torch Check and if necessary replace the sole...

Страница 12: ...8 19 20 L MT MV PT RF RP SC SDF SP SRP 21 22 23 24 25 26 TA TEL TIG TM TP TRS 1 Primary transformer coil 2 Secondary transformer coil 3 Capacitor 4 Up Down connector 5 Power supply connector for the c...

Страница 13: ...13 2101AC73...

Страница 14: ...al 27 1 WELDING PROCESS SELECTION 27 2 WELDING MODE SELECTION 27 3 SPECIAL FUNCTIONS Fx SELECTION 27 4 PRE SETTING 28 5 WELDING 28 6 HOLD 28 Special processes 29 Electrode MMA 29 1 WELDING PROCESS SEL...

Страница 15: ...crater for a time set by means of the CRATER START TIME F10 function After that the parameter values become those for welding for a time defined by the CRATER START SLOPE F11 function 2 When the TORCH...

Страница 16: ...red of the following parameters if active ARC LENGTH ADJUSTMENT WELDING VOLTAGE ELECTRONIC INDUCTANCE JOB SAVING MEM LED Flashes while saving a JOB Fx LED SPECIAL FUNCTIONS Switched on when special Fx...

Страница 17: ...he last two groups of columns WELDING PROCESS and MIG MAG WELDING MODE indicate the welding process and mode in which the special function can be selected Example the SPOT WELD TIME function can be se...

Страница 18: ...0s 0 1 20 0 s BURN BACK bUb 0 30 30 POST GAS PoG 1 0s 0 0 10 0 s SWITCH SWITCH CURRENT F19 20 99 100 SWITCH WIRE SPEED F19 5 0 m min 1 5 22 0 m min SWITCH ARC LENGTH F20 0 30 30 SWITCH VOLTAGE F20 25...

Страница 19: ...E CHECK all of the LED stay lit simultaneously so as to verify their actual operation the generator itself starts having memorised the new settings and is again ready to weld TIMER ARC ON This indicat...

Страница 20: ...h the displays D1 D2 read tESt D1 D2 E1 2 Push the PRG key T5 and the display will show the param eter to be checked under DISPLAY PARAMETERS A D1 and the set ting under DISPLAY PARAMETERS V D2 D1 D2...

Страница 21: ...D1 D2 E2 E1 MOTOR CALIBRATION Mot CAL ATTENTION This procedure allows you to calibrate the wire speed only in MIG welding processes Proceed as follows Rotate the ENCODER A E1 knob until the PARAMETER...

Страница 22: ...1 and 2 4 To exit the SEtUP menu push the SAVE MEM T2 key T2 SWITCH If enabled this function allows the operator to have a further weld ing mode SWITCH available in MIG pulsed double pulsed synergic...

Страница 23: ...e if it was blocked in the past BLOCK L1 The operator can only weld using the parameters set prior to the block and can set and or modify the welding pa rameters using the knobs on the control panel o...

Страница 24: ...SS PROGRAM NUMBER MATERIAL WIRE mm GAS DISPLAYS TYPE CLASS MiG PLS dPL 000 Fe G3 Si 1 0 6 CO2 001 Fe G3 Si 1 0 8 CO2 002 Fe G3 Si 1 1 0 CO2 010 Fe G3 Si 1 0 6 Ar 16 20 CO2 011 Fe G3 Si 1 0 8 Ar 16 20...

Страница 25: ...r the ignition of the arch after which the arch switches off automatically STITCH WELD PAUSE F06 Time of pause between one welding in tracts and another BURN BACK bUb Regulates the length of the wire...

Страница 26: ...nge the following param eters THICKNESS OF WELDED ITEM WELDING CURRENT WIRE SPEED ARC LENGTH ADJUSTMENT ELECTRONIC INDUCTANCE SPECIAL FUNCTIONS Fx WARNING Remember that this process of welding is syne...

Страница 27: ...ime in which the current remains at the value of CRATER START SPEED or CRATER START VOLTAGE CRATER START SLOPE F11 Time taken to go from the CRA TER START SPEED or CRATER START VOLTAGE level to the we...

Страница 28: ...the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WIRE SPEED WELDING CURRENT the measured value of the current of what is being welded WIRE SPEED the value previously set PARAMETER D...

Страница 29: ...d item DIX ARC MEGA FAST makes it possible to speed up welding com pared with short arc and mixed arc MIG MAG welding greatly in creasing productivity EXTENDED CURVES PACKAGE ECP This is a package of...

Страница 30: ...ding it is possible to set the following parameters D1 T1 E1 WELDING CURRENT Example WELDING CURRENT Press the PARAMETER SELECTION A key T1 until the LED that corresponds to the WELDING CURRENT switch...

Страница 31: ...rest the control panel will show the VRD LED on in the colour GREEN and this means that the device is active During the welding phase this LED becomes RED which however does not indicate a malfunctio...

Страница 32: ...reen D1 4 WELDING During the welding the display shows PARAMETER DISPLAY screen A D1 D1 WELDING CURRENT WELDING CURRENT the measured value of the current of what is being welded PARAMETER DISPLAY scre...

Страница 33: ...d point E2 E1 WARNING If all the automatic welding points JOBS are occu pied the check automatically goes to the first automatic welding point JOB A01 as shown in the figure below 2 Hold down the SAVE...

Страница 34: ...G PROCESS SELECTION key T2 until the corresponding LED lights up 2 Select the individual JOB to modify and overwrite rotating the ENCODER knob V E2 3 Bring up and activate the JOB loading its settings...

Страница 35: ...ssistance dept Err E1 3 CALIBRATION FILE MISSING NON automatic reset error Immediately contact technical assistance dept Err E1 6 MMA DEFAULTS MISSING NON automatic reset error Immediately contact tec...

Страница 36: ...AMS NON automatic reset error Immediately contact technical assistance dept The table includes 2 types of errors Automatic reset error Once the alarm condition has been re solved the welding machine s...

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