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DINO 95T

22.5 PLATFORM CONTROL CENTRE (UCB), OTHER ITEMS

PR:

SOCKET OUTLET ON THE PLATFORM 230VAC 16A.

22.6 LIMIT SWITCHES

RK3:

LIMIT SWITCH FOR THE BOOM SUPPORT

Prevents the operation of the outriggers and the driving device if the boom does not rest on
the support in the transport position.

RK11 - RK14 :

LIMIT SWITCHES ON THE OUTRIGGERS

The limit switch closes as soon as sufficent force is exerted on the outrigger.
Prevents the operation of the boom unless the outriggers are not firmly supported on the

ground and all limit switches are not closed.

22.7 OTHER MARKINGS

J1:

PLUG

M1:

ELECTRIC MOTOR 230VAC 1.5kW

PL:

ROTARY ADAPTOR

The electric circuits between the chassis and the turning device go through the electric
rotary adaptor.

T1:

POWER SUPPLY

Feeds the 12 VDC control voltage to the system as the machine is being powered by AC-
supply.

VVK:

FAULT CURRENT SWITCH 25A 30 ms.

ÄM1:

SOUND SIGNAL

Содержание Dino 95T

Страница 1: ...DINO 95T OPERATING INSTRUCTIONS Raikkolantie 145 FI 32210 LOIMAA T 358 2 762 5900 F 358 2 762 7160 dino dinolift com www dinolift com Manufacturer Dealer...

Страница 2: ...DINO 95T 2...

Страница 3: ...DINO 95T 3 ORIGINAL OPERATING INSTRUCTIONS Valid from serial number 95003...

Страница 4: ...9 3 OPERATING CONTROLS ON THE PLATFORM 19 10 MEASURES TO BE TAKEN IN CASE OF EMERGENCY AT RISK OF LOSING THE STABILITY 21 11 START UP 22 11 1 OPERATING THE LIFT FROM THE CHASSIS PANEL 25 11 2 OPERATIN...

Страница 5: ...SPECTION 60 19 6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION 61 20 FAULT FINDING 62 21 GENERAL INFORMATION OF HYDRAULICS 68 22 ELECTRIC COMPONENTS 70 22 1 CHASSIS CONTROL CENTRE LCB RELAYS 70 22...

Страница 6: ...42 EC and its amendments as well as the national decree through which they have been brought into effect as well as the regulations of the Low Voltage Directive 2000 14 EC and the EMC Directive 2004...

Страница 7: ...DINO 95T 7 2 REACH DIAGRAM...

Страница 8: ...DINO 95T 8 3 DIMENSION DRAWING...

Страница 9: ...oad 1 person 120 kg Max allowed sideways load caused by persons 200 N Max lateral inclination chassis 0 3 Max wind speed during operation 12 5 m s Min ambient temperature when working 20 C Max support...

Страница 10: ...f the machine s intended use The Access Platform is exclusively intended for transferring people and tools and acting as a work platform to the limit of its load bearing capacity and reach refer to th...

Страница 11: ...he total load must not exceed one two hundred 200 kg The platform may only be operated when the chassis is well supported and the wheels are off the ground The load bearing capacity and the gradient o...

Страница 12: ...afety distances Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the structures The device must be serviced and inspected regularly Only skilled persons...

Страница 13: ...ys ensure that the work area is clear of outsiders Danger of getting squeezed between rotating and fixed structures Stepping on or off the platform in motion is prohibited The maximum allowed gradient...

Страница 14: ...carried out within twelve 12 months from the first or the previous inspection If the lift is used under extreme conditions intervals between the inspections shall be reduced The overall operating con...

Страница 15: ...ervicing carried out in accordance with the instructions and have the defects affecting the safety been checked as repaired Inspection protocols 3 Structure Visual inspection and operational test Gene...

Страница 16: ...at the transport support 2 Lifting of the boom All the lift s support outriggers must be in the support position before the boom is lifted Make sure that the wheels are off the ground The safety limi...

Страница 17: ...tton 4 I II speed is used simultaneously with the control levers for the boom and the driving device 5 Emergency stop button 6 Lever for turning 7 Lever for boom system 8 Lever for telescope movement...

Страница 18: ...DINO 95T 18 9 2 OPERATING CONTROLS FOR OUTRIGGERS 22 Rear outrigger right 23 Rear outrigger left 24 Front outrigger left 25 Front outrigger right 26 Position indicator of chassis...

Страница 19: ...G CONTROLS ON THE PLATFORM Close the cover of the chassis control panel before operating the platform controls 15 Control lever TELESCOPE IN TELESCOPE OUT 16 Control lever BOOM UP BOOM TO THE LEFT BOO...

Страница 20: ...speed is used simultaneously with the control levers for the boom and the levelling of the platform 18 Control lever for levelling of the platform 19 Sound signal 20 Emergency stop button 21 Socket o...

Страница 21: ...e lift repair such a fault immediately Do not use the lift until the fault has been repaired and the condition of the lift has been verified IN CASE OF OVERLOADING 1 If there is time try to find out t...

Страница 22: ...iggers must not slip on the surface the operation is prohibited if the lift is not properly supported and in a level position 2 Drive or push the lift to the inspected lifting site apply the parking b...

Страница 23: ...cable to the power supply for maximum out of the electric motor the voltage must 230 VAC 10 6 the frequency must be 50 Hz and rating of the fuse 10A the length of the connecting cable has some effect...

Страница 24: ...evel the chassis with the outriggers with the help of the level gauge 26 MAKE SURE THAT THE WHEELS ARE CLEARLY OFF THE GROUND the green signal light 11 on the chassis control panel comes on when all o...

Страница 25: ...ld now stop 2 Open the emergency descent valve for the telescope by turning the lever 27 clockwise and retract the telescope completely by pumping with hand pump 28 The crank for the hand pump is loca...

Страница 26: ...point Operating controls on the chassis control panel Now you can operate the boom using levers 15 and 16 on the platform control panel Simultaneously turn the switch 17 I II speed Only use the II spe...

Страница 27: ...ng the platform to transport position Always retract the telescope completely before lowering the boom onto the transport support DO NOT DAMAGE THE TOW BAR JOCKEY WHEEL DO NOT TAKE ADDITIONAL LOAD IN...

Страница 28: ...a safe position preferably to the transport position switch off the power unit 19 Adjustment of the platform position From the chassis control centre LCB Carry out the levelling of the platform while...

Страница 29: ...be adjusted from the platform control panel in the following way turn the selector switch 1 to position 1c operating from the platform turn the selector switch 17 and simultaneously using the control...

Страница 30: ...the emergency descent valve for the boom by turning the lever 27 counter clockwise and lower the boom by pumping with hand pump 28 3 Close the emergency descent valve by turning the lever 27 to its c...

Страница 31: ...g towards the ascent 3 Always place chocks under the wheels before disconnecting the device from the towing vehicle 4 Always apply the handbrake before disconnecting the device from the towing vehicle...

Страница 32: ...k area if the towing vehicle cannot be used turn the selector switch 1 to position 1b make sure that the platform is in the transport position and the outriggers are in the upper position make sure th...

Страница 33: ...d with the driving device the suitable length for the jockey wheel stem can be achieved by adjusting the gap between the brake rod and the tyre to 1 3 cm Thus the wheel can turn freely 15 SPECIAL INST...

Страница 34: ...e boom 3 Lower the boom platform onto the support on the tow bar the limit switch on the transport support prevents operation of the support outriggers if the platform is not down 4 Close the cover on...

Страница 35: ...n of the support outriggers if the platform is not down 4 Close the cover on the platform control panel 5 Turn the selector switch 1 to position 1b 6 Lift the support outriggers at first the rear supp...

Страница 36: ...towing of the lift In particular if you are parking or disconnecting the lift from the towing vehicle on a slope apply the parking brake as firmly as possible After having applied the parking brake pu...

Страница 37: ...afety of the unit must be repaired before the lift is next used do not let oil spill on the ground keep the lift clean especially the platform clean up the lift before service and inspection use genui...

Страница 38: ...ecessary check the clearance between the slide pads and surfaces and adjust the pads if necessary 4 Service every six months change the hydraulic oil and the filter cartridge check the condition of th...

Страница 39: ...DINO 95T 39 18 3 LUBRICATION PLAN...

Страница 40: ...ngs and gear ring 14 Bearing on the rod side of the upper levelling cylinder Lubricant Esso Beacon EP2 or equivalent Moving parts of the mechanism of the outrigger limit switch system must be lubricat...

Страница 41: ...movement at any position measure the stroke and observe in a few minutes time that the stroke does not change Note Drive the boom to an almost vertical position 4 To check the tightness of the load r...

Страница 42: ...DINO 95T 42...

Страница 43: ...s position Make sure that the wheels can rotate freely The brake rods must be slack with the handbrake released Check the attachment of the brake rods Turn the adjustment wheel behind the hole shown b...

Страница 44: ...adjusted Service intervals 500 km running in 5 000 km adjustment of the brakes lubrication of the moving parts of the overrun 13 000 15 000 km or every six months a check the brake linings for wear b...

Страница 45: ...n internal leakage in the cylinder If the platform viewed by the operator drifts backwards the reason can be 1 a leak in the load regulation valve 4 on the piston bottom side of the slave cylinder in...

Страница 46: ...e staff of the dealer SCHEDULE FOR REGULAR SERVICING 1 Clean the lift thoroughly before the service The hydraulic and electric appliances must not be dismantled if they are not clean Any contaminants...

Страница 47: ...e volume required for change is about 20 litres factory filling Mobil EAL 32 The viscosity class of the hydraulic oil must be ISO VG32 or ISO VG15 and the oil must meet the requirements according to D...

Страница 48: ...rs and lubricate the joint bearings refer to the lubrication plan drive the lift cylinder to its upper position from the chassis control panel and inspect the condition of the piston rod and tightness...

Страница 49: ...bonding adhesive tighten crosswise check the chassis and the welded seams on it especially around the turning device and attachment points of the outriggers inspect the outriggers check the tow bar i...

Страница 50: ...ers must not operate in any position of the selector switch while the support outriggers are in their upper position the boom must not operate in any position of the selector switch lift the boom and...

Страница 51: ...pressure secure the new setting with a seal 12 Check the operating controls on the platform check the overall condition of the electric appliances inside the box and spray with moisture repellent if n...

Страница 52: ...d the reflectors 16 Repeat the anti corrosion treatment using e g Tectyl 210R anti corrosion agent 17 Test run with a load of 200 kg following the loading instructions Check the structures after the t...

Страница 53: ...DINO 95T 53 19 1 1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM...

Страница 54: ...DINO 95T 54...

Страница 55: ...rol panels test operation of the emergency descent system test the alarm signal check signal light for outrigger limit switches 11 check the operation and cleanliness of the lights and reflectors chec...

Страница 56: ...osion or breaches are the possible repair weldings duly executed check that the platform does not drift refer to the service instructions check that the outriggers do not drift refer to the service in...

Страница 57: ...re the distance to the chassis at each outrigger step on the platform and extend the telescope keeping the boom level Turn the boom round a few times stop at the initial position and check that the di...

Страница 58: ...leaks trace of corrosion or chafing at the clamps Check that the pipes are properly fastened connections check the hose and pipe connections for leaks inspect thoroughly the electric system check tha...

Страница 59: ...orm pin check the condition of the cable chain its clamp brackets as well as the tightness of the screw connections check the play and attachment of the gliding surfaces on the boom inspect the platfo...

Страница 60: ...the boom movements the limit switches on the tow bar which prevent the use of the outriggers after the test loading and test drive make sure that the steel structures or other loaded parts do not sho...

Страница 61: ...t inspection have been completed without finding any defects in the structure or stability of the lift the lift may be used provided that the reach and platform load restrictions presented in the reac...

Страница 62: ...rol contactor and thermo relay as well as the operation of the relays which control the operation of the contactors 2 None of the platform movements operate though the electric motor is running and th...

Страница 63: ...the movements is operational Irregular and indefinite malfunctions Make sure that the hydraulic oil and the filter have been changed Thoroughly clean the solenoid valve spools and housings requires u...

Страница 64: ...on with the seizure of the electric valve spool The lift turns as the lifting movement is activated Solenoid valve is stuck in turning position Wash carefully the spool and the block 8 Telescope movem...

Страница 65: ...ts forward Double load regulation valve on the rod side is leaking Measures as above 12 Support outriggers do not operate though the selector switch is in position 1b Boom does not rest on the transpo...

Страница 66: ...n surfaces Replace the brake shoe sets Clean the friction surfaces of the brake drum Overrun brake jams Lubricate Brake rod jammed or bent Repair Brake wires rusty or broken Replace wires 17 Braking u...

Страница 67: ...ing to DIN74058 the diameter of the ball must be max 50 mm and min 49 5 mm If the measure is different or the ball is nor perfectly spherical it must be replaced Always when you change brake shoes rep...

Страница 68: ...ve and telescope change over valve and turning Press the pin at the end of the electric valves If the movements operate the fault is in operating controls of the electric system or the valve spools ar...

Страница 69: ...DINO 95T 69 Notes...

Страница 70: ...he movement SR2 Safety relay monitoring the operation of the outriggers The safety relay resets as soon as all outrigger safety limit switches RK11 RK12 RK13 and RK14 have closed After that it is poss...

Страница 71: ...WITH KEY Selector switch for choosing the operating location 1a Off 1b chassis control panel 1c platform control panel U1 VOLTAGE METER When the control voltage is switched on the voltage meter readi...

Страница 72: ...switch closes as soon as sufficent force is exerted on the outrigger Prevents the operation of the boom unless the outriggers are not firmly supported on the ground and all limit switches are not clos...

Страница 73: ...age while 230VAC supply voltage is connected 12VDC K42 HN Relay Starting of power unit 12 VDC K53 LCB Relay Time dealy relay for switching on the II speed 12VDC M1 RU Electric motor 230VAC PL RU Rotar...

Страница 74: ...7 S8 UCB Joystick Turning and lifting the boom S9 UCB Joystick Telescope SR2 LCB Safety relay Boom movements SR4 LCB Safety relay Emergency stop circuit T1 LCB Power source 230VAC 12VDC switched mode...

Страница 75: ...DINO 95T 75 24 ELECTRIC DIAGRAM 95T 95001...

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Страница 85: ...DINO 95T 85 Notes...

Страница 86: ...sure relief valve 1 16 47 2808 Pressure relief valve 1 17 47 2769 Double load regulation valve 1 18 47 377 Check valve pressure activated 8 19 47 2990 Emergency descent valve 1 20 47 2930 Check valve...

Страница 87: ...DINO 95T 87 26 HYDRAULIC DIAGRAM 95001...

Страница 88: ...DINO 95T 88 Notes...

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