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Operating instructions

•

DINO 160XTB

•

180XTB

•

210XTB

OPERATING INSTRUCTIONS

5.1. START-UP

Before operating the lift, perform all daily maintenance measures listed in the maintenance

schedule.

DANGER

WARNING

CAUTION

NOTICE

The operator must do a worksite inspection and daily maintenance:

• at the beginning of each workday

• before operating the lift at a new worksite

• when the operator changes in the middle of a workday

5.1.1. Worksite inspection

1. General information

• Is the lift suited for the intended job?

• Is the performance of the lift sufficient for the job? (reach, loadability etc.)

• Is the position of the lift safe?

• Is the lighting on the worksite sufficient?

2. Documents

• Are the Operation and Service Instructions for this lift present? (Manufacturer´s

instructions)

• Are inspections and servicing carried out in accordance with the instructions and

have the defects affecting the safety been checked as repaired?

• (Inspection protocols)

3. Structure (Visual inspection and operational test)

• General condition of the lift

• Operation and protection of the controls

• Emergency stop, signal horn and limit switches

• Electrical appliances and wiring

• Oil leaks

• Load markings and signs

4. Operator

• Is the operator old enough?

• Has the operator recieved the required training?

5. Special issues on the worksite

• Are there any additional regulations relevant to the worksite or the work?

Содержание DINO 210XTB II

Страница 1: ...OPERATING INSTRUCTIONS DINO 160XTB II 180XTB II 210XTB II Dealer Manufacturer Dinolift Oy Raikkolantie 145 FI 32210 LOIMAA Tel 358 20 1772 400 info dinolift com www dinolift com...

Страница 2: ......

Страница 3: ...3 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Valid from serial number 160XTB II 160097 180XTB II 40001 210XTB II 210025...

Страница 4: ...ONS 19 3 2 SAFETY RELATED NOTIFICATIONS 23 3 3 SAFETY DEVICES 24 4 BASIC STRUCTURE AND FUNCTIONS 28 4 1 STRUCTURE 28 4 2 BASIC FUNCTIONS 29 4 3 OPERATING CONTROLS 30 4 3 1 Operating controls in chassi...

Страница 5: ...m is not operational 49 6 FAULT FINDING 50 7 SERVICING AND MAINTENANCE 54 7 1 INSPECTIONS REQUIRED BY AUTHORITIES 56 7 2 LUBRICATION PLAN 57 8 ROUTINE MAINTENANCE DURING OPERATION 58 8 1 DAILY MAINTEN...

Страница 6: ...es contact the authorised service provider importer or manufacturer DANGER WARNING CAUTION NOTICE Read all the instructions in this manual before using the aerial work platform Make sure that you have...

Страница 7: ...he inspections and maintenance operations This aerial work platform is NOT insulated and does not offer protection against contact with electric current The aerial work platform must not be used for w...

Страница 8: ...0 kg 2610 kg Max allowed load on platform 215 kg Max number of persons additional load 2 persons 55 kg Max allowed sideways load caused by persons 400 N Max lateral inclination chassis 0 3 Max allowed...

Страница 9: ...9 2 1 DIMENSION DRAWINGS 2 1 1 160 XTB II...

Страница 10: ...10 Operating instructions DINO 160XTB 180XTB 210XTB 2 1 2 180 XTB II...

Страница 11: ...11 2 1 3 210 XTB II...

Страница 12: ...s DINO 160XTB 180XTB 210XTB 2 2 REACH DIAGRAM 2 2 1 160 XTB II 1 0 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 m 1 0 10 9 8 7 6 5 4 3 2 1 2 0 55 50 45 40 35 30 25 20 15 10 5 0 30 25 20 15 10 5 5 10 215 KG...

Страница 13: ...13 1 0 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 60 55 50 45 40 35 30 25 20 15 10 5 0 40 35 30 25 20 15 10 5 5 10 2 2 2 180 XTB II...

Страница 14: ...0XTB 2 2 3 210 XTB II 215 KG 475 LB 120 KG 265 LB 80 KG 175 LB DINO 210XT II m ft 1 0 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 12 11 10 9 8 7 6 5 4 3 2 1 2 0 70 65 60 55 50 45 40 35...

Страница 15: ...located on the tow bar on the right hand side of the nameplate of the lift as shown in the picture Following data is written on the plate EU Type Approval Number if available Serial number Total weig...

Страница 16: ...ation Inspection according to 2006 42 EC appendix IX carried out by notified body nr 0537 VTT P O Box 1300 FI 33101 Tampere FINLAND which has granted the certificate No VTT 183 524 14 Access platform...

Страница 17: ...m Weight 2390 kg Basket size 0 7 x 1 3 m Inspection points Y meet standards N do not meet standards Y N Y N A STRENGTH 6 Plate for supports 1 Certificate of material 7 Safety colours 2 Certificate of...

Страница 18: ...pt with the lift or its immediate proximity for at least five years E ELECTRIC APPLIANCES G SAFETY DEVICE 1 Electric appliances 1 Safety limit switch 2 Sound signal F CONTROL DEVICES 1 Protections H L...

Страница 19: ...n writing who are well familiarised with the device and at least 18 years old are allowed to operate the unit Keep the lift free of any dirt which may impair safe operation and impede the inspection o...

Страница 20: ...the outriggers The load bearing capacity and the gradient of the base must be taken into account when supporting the chassis Ensure that the outriggers cannot slide while on a gradient Additional sup...

Страница 21: ...ne Use the safety harness Do not use ladders steps or other similar equipment on the platform Never add load onto the platform while in the upper position Never throw or drop any objects from the plat...

Страница 22: ...and small branches of trees are moving Flag is flying Wind lifts dust and loose pieces of paper from the ground 8 13 Strong breeze Small broad leaved trees and large branches sway Wind whistles as it...

Страница 23: ...ous situation which if not avoided may result in death or serious injury DANGER WARNING CAUTION NOTICE Orange WARNING message is used in connection with potential risk factors which if not avoided und...

Страница 24: ...t s all support outriggers must be in the support position before the boom is lifted Make sure that the wheels are off the ground The safety limit switches RK11 RK12 RK13 and RK14 are located on the s...

Страница 25: ...outreach limit the red warning light and the green signal light will flash in turns In this situation the lift can be operated in the direction in which it remains inside the permitted outreach area...

Страница 26: ...B C C LIMIT SWICH RK7 EXTENSION CHAIN DOUBLING CHAIN RETRACTION CHAIN RK7 6 Preventing the inclination of the platform The platform is levelled hydraulically by means of a so called slave cylinder sys...

Страница 27: ...ve Prevents the inching of the telescope in either direction Levelling system Load regulation valves Prevents the inclination of the platform 7 Emergency stop buttons Depressing the emergency stop but...

Страница 28: ...Boom support Jockey wheel Coupling Boom extension 1 Boom extension 2 Articulated arms cylinder Hand brake Chassis control centre LCB Platform control centre UCB 4 BASIC STRUCTURE AND FUNCTIONS The de...

Страница 29: ...BASIC FUNCTIONS Drive direction Left Right Swing counter clockwise Swing clockwise Boom rotation Platform turning DINO 180 XT Telescope Platform levelling Articulated arms lifting lowering Boom lift l...

Страница 30: ...10 Voltage meter 2 I II speed selector is used simultaneously with control levers for the boom 16 Position indicator of chassis not in the picture 32 Lever switch for levelling of platform 3 Emergenc...

Страница 31: ...circuit Check fuses control circuit for the controller and wiring 24 Motor revolutions adjusted to too low value Check joystick and wiring of the control circuit 31 Excess current or short circuit in...

Страница 32: ...outrigger left 3 Rear outrigger left 4 Rear outrigger right 16 Position indicator o f chassis Start button for the motor at the outriggers 3 4 1 2 16 1 2 3 4 4 3 2 Operating controls of drive system S...

Страница 33: ...form used simultaneously with pushbutton 35 Green inside the allowed outreach range Red at the border of the allowed outreach range 35 Levelling of the platform pushbutton 21 Pushbutton retracting the...

Страница 34: ...the left Boom up Boom to the right Boom down 17 17 Control lever The functions to be controlled are selected using the dead man buttons at the end of the joystick Always press the button first and on...

Страница 35: ...l control lever 17 Different functions are selected by turning the joystick in the desired direction of movement Always press the button first and only after that turn the handle The safety connection...

Страница 36: ...c Is the position of the lift safe Is the lighting on the worksite sufficient 2 Documents Are the Operation and Service Instructions for this lift present Manufacturer s instructions Are inspections a...

Страница 37: ...ity 5 Medium density 3 Loose 1 5 Fine sand High density 4 Medium density 2 Loose 1 Sand mud High density very hard to work 1 00 Medium density hard to work 0 50 Loose easily worked 0 25 DANGER WARNING...

Страница 38: ...ckey wheel 3 Level the chassis with the outriggers with the help of the level gauge 16 The air bubble must be located inside the inner ring 4 the signal light 4A green in the chassis control centre is...

Страница 39: ...t damage the tow bar jockey wheel DANGER WARNING CAUTION NOTICE The boom movements are noticeably slower when the emergency descent system is used The speed of the boom movements cannot be adjusted co...

Страница 40: ...scope in button 6 or 21 the green light will be illuminated After this the lift may be operated normally 7 With the boom slightly lifted and the telescope extended make sure that the platform does not...

Страница 41: ...It is recommended to also leave the combustion engine running between the operations to ensure the battery remains well charged check the stability and condition of the base regularly during the oper...

Страница 42: ...e the batteries are charged Flat batteries freeze easily Always keep the lift free from dirt snow etc 5 2 4 Measures to be taken at the end of the working day At the end of a workday 1 Retract the tel...

Страница 43: ...the support on the tow bar The limit switch on the transport support prevents the operation of the support outriggers if the platform is not down 4 Close the cover of the platform control centre 5 Tur...

Страница 44: ...cover the whole travel distance power supply from mains 5 Switch the driving device to the drive position 6 Release the parking brake 7 Drive the lift with the drive controls DANGER WARNING CAUTION NO...

Страница 45: ...e using only hand power You may lose control over it and cause an injury 7 Never park a vehicle combination on a slope 8 Never leave the lift on a slope being supported only by the self braking action...

Страница 46: ...of the vehicle will again be properly engaged Adjust the brakes according to the service instructions Place chocks under the wheels as an additional precaution While towing in addition to the instruc...

Страница 47: ...ane and other lifting equipment are strong enough for the weight of the device Check the weight from the technical specifications Be careful not to damage the device during the lifting 5 5 LONG TERM S...

Страница 48: ...paired and the condition of the lift has been verified 5 6 2 In case of overloading 1 If there is time try to find out the reason for the reduced stability and the direction of its effect Warn other p...

Страница 49: ...wise direction lower the articulated arms down by pumping with the hand pump Open the screws back up by turning them counterclockwise 4 Turning the boom On the valve block turn the screws A B and F co...

Страница 50: ...to the main centre OK the battery gauge readout is between 100 1 Check the fuse F1 10A glass tube fuse in the main centre Check the fuse F4 10A glass tube fuse in the main centre Power supply to the m...

Страница 51: ...though the selector switch is in position LCB The boom does not rest properly on the support Check the boom support and the operation of the RK3 18 Driving device does not operate although the selecto...

Страница 52: ...52 Operating instructions DINO 160XTB 180XTB 210XTB NOTES...

Страница 53: ...53 NOTES...

Страница 54: ...oupling overrun device C G I G 18 Jockey wheel slide and threads I G 19 Brakes C C Maint Schedule Person responsible Reference A Daily Operator Operating instructions B 1 month 100 hours Competent per...

Страница 55: ...Movement speed adjustment D 39 Special inspection D Maintenance item A B C D E Always lubricate the lift and apply a protective grease film immediately after the washing Special inspection is required...

Страница 56: ...ld be done if the platform has been exposed to exceptional circumstances which may have affected the structural integrity of critical components The inspections should be carried out on regular basis...

Страница 57: ...57 7 2 LUBRICATION PLAN 6 9 7 11 7 8 1 5 5 3 2 12 3 4 10 13...

Страница 58: ...erations or inspections Impurities may cause serious problems in for example in the hydraulic system Use original spare parts and service kits See spare part list for detailed information on spare par...

Страница 59: ...isible from the oil meter looks clean and normal no excess foam etc 8 1 5 Check the hydraulic hoses pipes and connectors Inspect the condition of hydraulic hoses pipes and connections visually Make su...

Страница 60: ...escope in and lower the boom by using emergency descent lift up the emergency stop button test the sound signal 8 1 8 Signs labels and machine plates Make sure thet all the plates adhesive tapes and i...

Страница 61: ...61 BLANK...

Страница 62: ...the winter Make sure the level of electrolyte in the battery is correct Top up distilled water only after the charging is finished Correct level of the electrolyte is 3 mm below the edge of the mark I...

Страница 63: ...teries that are 100 charged Charger disconnected the voltage has been stabilizing for a few hours 20 88V voltage of 0 charged batteries Movements Boom up and Telescope out impeded about 17 V All movem...

Страница 64: ...64 Operating instructions DINO 160XTB 180XTB 210XTB BLANK...

Страница 65: ...m about a rented machine Machine model DINO _______________ Serial number _______________ Previous owner _____________________________________________ Country _________________________________________...

Страница 66: ...66 Operating instructions DINO 160XTB 180XTB 210XTB NOTES...

Страница 67: ...67 NOTES...

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