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5

 

 

1.4

  

G

ENERAL 

S

PECIFICATION

 

 
1.4.1

  

O

PERATION 

P

RINCIPLES

 

 

 

NSV-400 is designed to sleeve or band round or certain non circular products. 

 

Lay flat sleeving material is fed from a spool, situated at the side of the machine, across guide 

rollers to the film sensor and into the cutting unit. 

 

Rubber  friction  bands  positioned  on  a  servo  motor  controlled  film  slack  driver,  feed  the 

material on demand.  The feed cycle is initiated by a photo electric switch.  The photo electric 

switch  is  activated  by  the  applicating  driver  which  ultimately  delivers  the  cut  sleeves/band 
onto the product. 

 

Before reaching the cutting unit, the flat tube of film is spread out by a mandrel. 

 

The material must able to take sufficient stress and strain to ensure non-breakage while going 

through a mandrel. 

 

The cutting unit contains six sets of rotating blade to cut sleeves/bands. 

 

Control of the feed length is via an impulse base system or by photo registration on printed 

material. 

 

The applicating driver, and hence the sleeving operation, is initiated by a photo electric switch 

situated on the main unit. 

 

1.4.2

  

G

ENERAL 

P

ARAMETERS

 

 

Product Rate 

150-350pcs per min depending on container shape and size 
Sleeve Size 

Lay-flat Size: 

Min. 80mm to Max. 160mm or size as per your order in original specification 

Height:   

Min. 50mm to Max. 200mm or size as per your order in original specification 

Sleeve/Band Materials 

To  ensure  efficient  operation  of  the  machine,  the  lay-flat  material  must  meet  the  following 
specification: 

Flat Creases 

If  the  material  is  flattened  with  too  greater  pressure,  molecular  damage  occurs  at  the 

creases  on  either  side  of  the  flat  width.    In  extreme  cases  the  material  can  split  at  the 
crease,  but  in  general  terms  this  heavy  creasing  will  prove  detrimental  to  the  machine 

operation especially on heavier materials i.e. 0.05, 0.07 and 0.075 mm. 

  NSV-400 is designed to operate with material thickness of 0.035 ~ 0.075 mm. 

 

 

Product Size 

Product diameter – size as per your order in original specification 

Product Height - 250mm maximum (based on 900mm conveyor height) 
 

Product Pitch 

Product must be supplied pitched to the placement head. 

Содержание NSV-400

Страница 1: ...OPERATION MANUAL PRODUCT SPECIFICATIONS FOR NSV 400 AUTOMATIC BANDING SLEEVING MACHINE DFC PACKAGING SLEEVES PTY LTD...

Страница 2: ...the product After application the sleeve band is wiped down on to the product prior to entering a heat tunnel The products must be pitched before they reach the applicating driver and this can be ach...

Страница 3: ...4 1 3 BASIC BLUEPRINTS...

Страница 4: ...e applicating driver and hence the sleeving operation is initiated by a photo electric switch situated on the main unit 1 4 2 GENERAL PARAMETERS Product Rate 150 350pcs per min depending on container...

Страница 5: ...justments can be made from the Touch Screen LCD control panel When the LCD is on the following will be shown on the screen Step 1 Press ENGLISH LANGAGE to choose the type of the language to be used St...

Страница 6: ...to set up the feed speed guiding belt speed scroll speed and conveyor speed that you need The following menu will be shown Step 4 Press PREVIOUS PAGE return to manual adjust 1 and press PARAMETER ADJU...

Страница 7: ...8 Step 5 To adjust parameters press the following screen will appear 7 7 8 CLR 9 4 5 6 ESC 2 3 0 7 ENT DEL 4 1...

Страница 8: ...TO ON to start the machine 1 4 4 FEED CUT HEAD Material is fed by two rubber rollers driving against a set of bearings on the mandrel The roller is servo controlled The standard method of controlling...

Страница 9: ...ibration Product Pitching Product can be pitched where required by scrolls mounted on the conveyor Product Centralizing Product can be centralized where required by a double belt centralizer unit moun...

Страница 10: ...2200 mm Weight 200 kg Requires 2 meter working space around the machine for operation and service Conveyor Belt Length 5000 mm minimum Varied by options Width 101 mm Height 850 1000 mm 1 4 10 NSV 400...

Страница 11: ...Motors Normal Motor Voltage 220V A C 3 phase Wiring All wiring is to specification with regard to suitability and colour coding and is terminated with numbered sleeves as recorded on the wiring diagr...

Страница 12: ...the cardboard core is located over the aluminum disc center of the rear disc and that the film unwinds in the direction shown Replace the outer disc and apply pressure to nip the reel of film between...

Страница 13: ...14 FIGURE 1 AUTOMATIC FILM FEED...

Страница 14: ...nt to each spreader is marked on one of its fins Select the correct size spreader for the film being used and insert it into the film a distance of approximately 150mm Once the film is inserted into t...

Страница 15: ...ately after the material feed is complete Adjusting Blade Position Only adjust the blade cutting position if the blade does not turned away after cutting action which continuously jams the material in...

Страница 16: ...eeve application products are detected as they approach the applicating driver by a fibre optic photo electric sensor mounted in a necked housing The sensor signal initiates the applicating drive and...

Страница 17: ...transmitted from the optical sensors i e one from the product sensor one from the film register and one from the cutter P L C is installed at the rear top right of the machine 2 9 PITCHING SCROLL Prod...

Страница 18: ...e support roller feeding driver roller and applicating driver roller to make sure the mandrel is properly supported 6 Place product on the static conveyor beneath the applicating driver There should b...

Страница 19: ...central placement of the sleeve band over the product If the sleeve is delivered too early move the sensor in the direction of the product flow If the sleeve is delivered too late move the sensor agai...

Страница 20: ...put socket before Making any readjustment to the system for different product runs Carrying out any maintenance work Opening the electrical enclosure access door MECHANICAL AND GENERAL CONSIDERATIONS...

Страница 21: ...ting the material sideways between wheel and film roller 3 Continue threading the material over the film roller and into the film sensor which is fixed onto two plate 4 Thread the material over the ma...

Страница 22: ...oroughly Replace if worn or damaged 2 Check all material guide spools for free rotation 3 Grease the leadscrew of the head vertical adjustment system with White Food Quality Grease 4 Check that all ma...

Страница 23: ...wear strip with silicone oil spray 6 Clean underside of skid plate if fitted with mild detergent solution and dry thoroughly 7 Clean the soft rubber flails if fitted with mild detergent solution and d...

Страница 24: ...uction cleanliness and function Cut sleeve too short after initial setting i Material unwind under tension ii Layflat material too tight on the mandrel iii Sensor adjustment i Check full spool unwind...

Страница 25: ...facture iv Film spreader damaged or has sharp edges v Film spreader too tight a fit to material vi Perforator damaging material vii Material not welded on seam correctly iii Remove material and open f...

Страница 26: ...sor manual to re set the sensor Sleeve or long band wipedown incorrect Brushes i Soft rubber flails not contacting sleeve correctly ii Contamination of flails iii Contamination on product i Adjust fla...

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