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19

 

 

2.10

  

H

EAT 

T

UNNEL

 

 

 

The  heat  tunnel  is  used  to  shrink  bands  onto  product  after  they  have  been  placed  and  is 

situated immediately adjacent to the sleeving machine. 

 

The frame work of the heat tunnel is fixed on two parallel rods allowing to adjust the heat 

tunnel  vertically  to  the  desired  height.    The  tunnel  can  be  adjusted  vertically  to  suit  the 

product size, sleeve/band position and width, and it is also capable of heat control according 
to the need of the sleeve/band to shrink perfectly. 

 
 

2.11

  

O

VERALL 

S

ET

-U

P

ROCEDURE

 

 

To set the machine prior to normal operation follow the procedure set out below: 
 

1.

 

Connect main power input and pneumatic supply line (if used) and switch machine on. 

2.

 

If  product  is  provided  pitched  then  align  input  conveyor  guide  rails  such  that  product  is 

central to conveyor belt. 

3.

 

If  pitching  scroll  is  supplied  with  machine,  set  the  front  guide  rail  to  control  the  product 

centrally and adjust the scroll laterally such that the root just contacts the product.  Maintain 
1mm clearance on the front guide rail.  Set the height of the scroll such that its centre line lies 

just below the estimated centre of gravity of the product.  Balance the production its side to 
estimate centre of gravity. 

4.

 

Load a full spool of material and thread to the drive roller follow the procedure in Section 3.2 
steps 1 to 7. 

5.

 

Engage  support  roller,  feeding  driver  roller  and  applicating  driver  roller  to  make  sure  the 
mandrel is properly supported. 

6.

 

Place product on the static conveyor beneath the applicating driver.  There should be enough 
clearance between the end of the fixture and the top of the product for the product to be 

applied properly.  Adjust the clearance with the handwheel situated on top of the framework. 

7.

 

Adjust the conveyor guide rails to leave 1 to 2 mm overall clearance between the product and 

the rails with the product placed centrally under the mandrel supported by applicating driver. 

8.

 

Adjust the brushes such that the correct amount of clearance between the plate and the top 

of the product is achieved.  The clearance is the amount the sleeve will overlap the product 
top when shrunk in position. 

9.

 

Ensure  product  optic  is  positioned  to  detect  a  product  as  it  passes  the  band  application 
position.  See Section 2.6 for full optical sensing options and set up procedures. 

10.

 

Press scroll on to initiate scroll rotation, or set the scroll speed by pressing the manual adjust 
2 to set up the speed you need. 

11.

 

Switch conveyor on and adjust speed to match scroll output rate. 

12.

 

Pass two products through system to test if it is pitched correctly. 

13.

 

The machine will cycle and leave one sleeve retained on a fixture and one sleeve retained in 
the holding bars. 

14.

 

Remove the sleeves and check them for length (check the sleeve cut position on pre-printed 
sleeves).  If the sleeve lengths are incorrect adjust the “Printed Band” set at “Parameter Set 

Содержание NSV-400

Страница 1: ...OPERATION MANUAL PRODUCT SPECIFICATIONS FOR NSV 400 AUTOMATIC BANDING SLEEVING MACHINE DFC PACKAGING SLEEVES PTY LTD...

Страница 2: ...the product After application the sleeve band is wiped down on to the product prior to entering a heat tunnel The products must be pitched before they reach the applicating driver and this can be ach...

Страница 3: ...4 1 3 BASIC BLUEPRINTS...

Страница 4: ...e applicating driver and hence the sleeving operation is initiated by a photo electric switch situated on the main unit 1 4 2 GENERAL PARAMETERS Product Rate 150 350pcs per min depending on container...

Страница 5: ...justments can be made from the Touch Screen LCD control panel When the LCD is on the following will be shown on the screen Step 1 Press ENGLISH LANGAGE to choose the type of the language to be used St...

Страница 6: ...to set up the feed speed guiding belt speed scroll speed and conveyor speed that you need The following menu will be shown Step 4 Press PREVIOUS PAGE return to manual adjust 1 and press PARAMETER ADJU...

Страница 7: ...8 Step 5 To adjust parameters press the following screen will appear 7 7 8 CLR 9 4 5 6 ESC 2 3 0 7 ENT DEL 4 1...

Страница 8: ...TO ON to start the machine 1 4 4 FEED CUT HEAD Material is fed by two rubber rollers driving against a set of bearings on the mandrel The roller is servo controlled The standard method of controlling...

Страница 9: ...ibration Product Pitching Product can be pitched where required by scrolls mounted on the conveyor Product Centralizing Product can be centralized where required by a double belt centralizer unit moun...

Страница 10: ...2200 mm Weight 200 kg Requires 2 meter working space around the machine for operation and service Conveyor Belt Length 5000 mm minimum Varied by options Width 101 mm Height 850 1000 mm 1 4 10 NSV 400...

Страница 11: ...Motors Normal Motor Voltage 220V A C 3 phase Wiring All wiring is to specification with regard to suitability and colour coding and is terminated with numbered sleeves as recorded on the wiring diagr...

Страница 12: ...the cardboard core is located over the aluminum disc center of the rear disc and that the film unwinds in the direction shown Replace the outer disc and apply pressure to nip the reel of film between...

Страница 13: ...14 FIGURE 1 AUTOMATIC FILM FEED...

Страница 14: ...nt to each spreader is marked on one of its fins Select the correct size spreader for the film being used and insert it into the film a distance of approximately 150mm Once the film is inserted into t...

Страница 15: ...ately after the material feed is complete Adjusting Blade Position Only adjust the blade cutting position if the blade does not turned away after cutting action which continuously jams the material in...

Страница 16: ...eeve application products are detected as they approach the applicating driver by a fibre optic photo electric sensor mounted in a necked housing The sensor signal initiates the applicating drive and...

Страница 17: ...transmitted from the optical sensors i e one from the product sensor one from the film register and one from the cutter P L C is installed at the rear top right of the machine 2 9 PITCHING SCROLL Prod...

Страница 18: ...e support roller feeding driver roller and applicating driver roller to make sure the mandrel is properly supported 6 Place product on the static conveyor beneath the applicating driver There should b...

Страница 19: ...central placement of the sleeve band over the product If the sleeve is delivered too early move the sensor in the direction of the product flow If the sleeve is delivered too late move the sensor agai...

Страница 20: ...put socket before Making any readjustment to the system for different product runs Carrying out any maintenance work Opening the electrical enclosure access door MECHANICAL AND GENERAL CONSIDERATIONS...

Страница 21: ...ting the material sideways between wheel and film roller 3 Continue threading the material over the film roller and into the film sensor which is fixed onto two plate 4 Thread the material over the ma...

Страница 22: ...oroughly Replace if worn or damaged 2 Check all material guide spools for free rotation 3 Grease the leadscrew of the head vertical adjustment system with White Food Quality Grease 4 Check that all ma...

Страница 23: ...wear strip with silicone oil spray 6 Clean underside of skid plate if fitted with mild detergent solution and dry thoroughly 7 Clean the soft rubber flails if fitted with mild detergent solution and d...

Страница 24: ...uction cleanliness and function Cut sleeve too short after initial setting i Material unwind under tension ii Layflat material too tight on the mandrel iii Sensor adjustment i Check full spool unwind...

Страница 25: ...facture iv Film spreader damaged or has sharp edges v Film spreader too tight a fit to material vi Perforator damaging material vii Material not welded on seam correctly iii Remove material and open f...

Страница 26: ...sor manual to re set the sensor Sleeve or long band wipedown incorrect Brushes i Soft rubber flails not contacting sleeve correctly ii Contamination of flails iii Contamination on product i Adjust fla...

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