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USER MANUAL 

 

   

                                                          

 

 

 

 

 

7

 

 

 

DESOI GmbH | Gewerbestraße 16 | D-36148 Kalbach | Phone +49 6655 9636-0 | Fax +49 6655 9636-6666 | [email protected] |

 www.desoi.de 

 
 
 
 
 
 
 
 

 

This symbol indicates that there may be an emission of fluid under pressure. 

 

 

This symbol indicates that cutting injuries may occur. 

 
 
 
 
 
 
 

Other signs: 

 

Useful instructions about handling the product. It indicates potential difficulties. 

 

 

This symbol indicates that professional disposal with respect to returning components, production and consumer waste 
must be guaranteed within the economic cycle. 

 

 

Mandatoty signs: 

 

Wear suitable work clothing! 

 

 

Wear eye protection! 

 

 

Wear foot protection! 

 

 

Wear ear protection! 

 

 

Wear hand protection! 

 

 

Disconnect power supply! 

 

 

Observe the product operating manual for the required accessories as well as the 
technical data sheets and safety data sheets for the pumping medium!

 

 

 

Keywords: 

HAZARD!

 

 

Indicates an immediate high-risk health hazard to people's lives.

 

WARNING!

 

 

Indicates an immediate danger with a medium risk to human health,  
and under certain circumstances to people's lives.

 

CAUTION!

 

 

Indicates an immediate hazard with low risk or a potentially dangerous situation. 

NOTE!

 

 

Provides tips and valuable information about the correct handling of each product 
for the user. 

Health hazard! 

 

Indicates an immediate hazard of increased health risk and possibly risk to 
people's lives, other living beings and the environment

 

 
 
 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Содержание PowerInject P1

Страница 1: ......

Страница 2: ...USER MANUAL 2 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Страница 3: ...ning the injection device 14 4 1 Type description 14 4 2 Funktion 14 4 3 Technical specification 15 4 4 Scope of delivery 16 4 5 Accessories 16 4 6 Warranty Legal Notice Copyrights 16 4 7 Safety devic...

Страница 4: ...USER MANUAL 4 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Страница 5: ...instructions fully before installation and commissioning It is the buyer s responsibility to retain this manual for reference purposes Ignoring the recommendations in these operating instructions will...

Страница 6: ...guidelines such as accident prevention regulations etc must be observed The product must only be operated in accordance with its intended use see Chapter Intended use Any other use or use beyond what...

Страница 7: ...ion Wear foot protection Wear ear protection Wear hand protection Disconnect power supply Observe the product operating manual for the required accessories as well as the technical data sheets and saf...

Страница 8: ...necessary personal protective equipment needed for installation commissioning repair and maintenance personnel is available and is also used the operating manual is available in the vicinity of the p...

Страница 9: ...Verwendung If faults occur the mains plug must be pulled out immediately and the main switch of the drive unit must be set to the OFF position NOTE The relevant safety data sheet for the material bei...

Страница 10: ...ation The main focus is on small short term work assignments Fields of application the product may only be used commercially or industrially Starting materials The materials that may be processed are...

Страница 11: ...his product with self made spare parts or accessories To carry out structural changes of any kind on this product which could affect the function or safety 2 7 Handling the product and auxiliary mater...

Страница 12: ...ficient sealing between fittings Loose fittings In the entire area of the pump body Worn sealing elements Damage to the running surface of the piston Loose screw connections In the area of the return...

Страница 13: ...duct and the corresponding accessories for transport damage completeness and correctness of the consignment immediately after delivery Claims for missing parts or damages incurred during transport can...

Страница 14: ...n into a linear piston movement Operating pressures up to 200 bar can be achieved via the ratio of piston diameter piston stroke and pressure control valve The special feature is that the excess mediu...

Страница 15: ...e gauge and displayed accurately Advantages Pressure fluctuations and pressure deflections are strongly minimised Long service life of the pressure gauge Fig 4 2 2 Pressure regulating valve this serve...

Страница 16: ...6 Warranty Legal Notice Copyrights We provide warranty for this machine for a period of 12 months from the date on the invoice Model DESOI PowerInject P1 Article number 15735 Warranty for all defects...

Страница 17: ...gulations for the prevention of accidents DANGER If protection devices are not installed on the pneumatic controllers or the entire injection unit serious injury may result In some circumstances this...

Страница 18: ...03 2009 Acoustics Noise emitted by the machinery and equipment Determination of emission sound pressure levels at a work station and at other specified locations from the sound power level ISO 11203 1...

Страница 19: ...and suitable work clothes as well as work shoes must be worn Before each start up the fluid hose and the respective injection head must be inspected for wear damage and proper fit Maintenance interval...

Страница 20: ...1200 U min Position 2 Speed range from 0 3400 U min Main switch with latching function and speed controller Fig 5 2 4 1 Main switch 2 Speed controller 3 Snap in push button If the drive unit is conne...

Страница 21: ...ne Allow the machine to run until the entire medium has been removed 15 Switch off the machine 16 If there is any preservative oil in the return line it can be removed in two ways 1 Method one manuall...

Страница 22: ...ith skin clean the affected skin areas immediately with clear water In case of contact with eyes immediately rinse the eyes Technical data sheets and safety data sheets of the respective manufacturers...

Страница 23: ...hat contact with processing materials cleaning agents or auxiliary lubricants may cause skin irritation or allergic shock There may be a potential THREAT TO LIFE In the event of contact with skin clea...

Страница 24: ...checks Re tightening the piston seal see point 7 2 retightening the piston seal Checking and relubricating the mechanics see point 7 3 relubrication of the mechanics Testing and retightening of impor...

Страница 25: ...Hydraulik Schlauchleitungen Quelle www arbeitssicherheit de 7 2 Retightening the piston seal It is necessary to tighten the seal as soon as slight leaks occur in the area of the piston In a case such...

Страница 26: ...cient The grease filling should be replaced when there is a high degree of contamination but at the latest after 100 operating hours Fig 7 3 1 Grease over the grease nipple 1 This can be done using a...

Страница 27: ...energised and depressurised Mains plug must be disconnected 3 Fig 7 5 1 Loosen both hexagonal nuts on the safety clamp detail B marked in red and pull the complete drive unit upwards out of the holder...

Страница 28: ...cylinder tube and grease it Carefully screw in the clamping nut to press it into the seal seat Do not tighten the clamping nut just turn it loosely 10 Lubricate the cylinder tube in the area of the t...

Страница 29: ...from the machine 2 Make sure the machine is de energised and depressurised Mains plug must be disconnected 3 Screw down the material hose at the machine outlet Fig 7 5 10 Fig 7 5 11 4 Fig 7 5 10 Disma...

Страница 30: ...3 must also have sealant applied to them It is important to pay attention to the position Sealing components should be greased with conventional multipurpose lubricant prior to assembly Checking main...

Страница 31: ...ponents in the pump mechanism Check mechanism restore loose or separate connections replace defective components 7 Damaged bearings in the pump mechanism Replace bearings in the mechanics Pump does no...

Страница 32: ...machine in a dry dust free and frost free space 9 2 Disposal Recycling Contents Here you will find information on how to dispose of the machine Dispose all machine parts according to national and regi...

Страница 33: ...nformation 10 1 Service addresses 10 2 Part list and drawings 10 3 Notes 10 1 Serviceadressen You can find information about the service address here Service exclusively from DESOI GmbH Gewerbestra e...

Страница 34: ...00 01 215 1 Insert disc 4 500 01 670 1 Drive holder 5 500 01 892 1 Seal with M12x1 5 6 500 01 865 1 Long face pinion 7 500 02 066 2 Feed complete 8 500 01 684 1 Cover plate 9 500 01 906 1 Aluminium pr...

Страница 35: ...9 500 01 878 1 Piston rod 8 mm 20 500 01 886 1 Clamping bushing 21 500 01 876 1 Holder bearing 22 500 01 880 1 Hexagon nut M22x1 5 23 500 01 877 1 Guide bush 24 500 02 063 1 2 l material container G1...

Страница 36: ...00 813 1 Locking ring 12 mm 57 500 00 810 1 Lock washer 10 mm 58 500 00 812 2 Locking ring 8 mm 60 500 00 753 4 Cylinder screw M6 x 16 mm 61 500 00 727 3 Cylinder screw M5 x 20 mm 62 500 02 099 1 Set...

Страница 37: ...USER MANUAL 37 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

Страница 38: ...USER MANUAL 38 DESOI GmbH Gewerbestra e 16 D 36148 Kalbach Phone 49 6655 9636 0 Fax 49 6655 9636 6666 service desoi de www desoi de...

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