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5

 

 

RS-485 Modbus fieldbus half-duplex serial interface enables communication with industry 
standard devices and VFD motor controllers 

 

Configurable, auxiliary digital input can be used with pulse-type flow meters and rain gauges 

 

Standard RS-232 Modbus radio interface acts as an interface to external industry standard radios 

 

TX/RX/Status LEDs and LCD Touchscreen indicate operating I/O state 

 

Three fail-safe Hand-Off-Auto (HOA) switches 

 

Four connectorized wire terminals and USB configuration stick allow servicing or replacement of 
the unit without rewiring the control panel 

 

5” LCD provides a large area for displaying data, and the LCD's brightness can be changed via 
settings and allows for a day- or night-mode display of screens to enhance visibility in either 
direct sunlight or at night 

 

Home button/soft-power switch offers ease of use when powering up/down the TCU 

 

Self-monitoring capabilities include an ON state self-test and monitoring of radio current and unit 
temperature 

 

For each pump, elapsed run time and average run time meters are provided 

 

HyperTAC 4 telemetry interface enables operators to remotely monitor off-site conditions and 
control equipment from a central location 

 

Mounting options allow the TCU to be mounted to a front panel, or mounted flush against or 
stood off from the back plate of a control panel 

 

Integrated switching power supply 

 

Surge protection (non-destructive) and on-board voltage regulation 

 

Battery backup with external battery (12V, 2.6Ah or 12V, 7.0Ah) 

 

Can be programmed using ladder logic via DFS’ Virtual Logic Builder 

Pin Name / Wiring Definitions 

The tables below and on the next several pages provide pin names and descriptions for a TCU using the 
built-in pump controller application.  

Pin Outs for Pump Controller Application 

Top Front Connector: P1 (Pump Controller Mode)

 

PIN#

 

Name

 

Description

 

Electrical Rating

 

P1-1 

PHASE_C 

Phase C of the three-phase power monitor 

120-240VAC, 60HZ, 
10mA, 3-phase 

P1-2 

PHASE_B 

Phase B of the three-phase power monitor 

120-240VAC, 60HZ, 
10mA, 3-phase 

P1-3 

PHASE_A / 
PHASE_N 

Phase A of the three-phase power monitor in 
3-Wire (delta)  
Neutral of the three- phase power monitor in 
4-Wire (wye) 

120-240VAC, 60HZ, 
10mA, 3-phase 

P1-4 

PHASE A 

Phase A of the three- phase power monitor in 
4-Wire (wye) only.  

120-240VAC, 60HZ, 
10mA, 3-phase 

P1-5 

AC_PWR 

AC power 

120VAC, 60HZ, 0.5-1.5A 

P1-6 

AC_NEUT 

AC neutral 

120VAC, 60HZ, 0.5-1.5A 

P1-7 

TGND 

Safety ground (Earth) 

Ground 

Содержание TCU800

Страница 1: ...T C U 8 0 0 Q u i c k S t a r t G u i d e Data Flow Systems Inc...

Страница 2: ...ation contained in this document are welcomed Data Flow Systems Inc also reserves the right to make changes to the specifications of the Telemetry Control Unit and to the information contained in this...

Страница 3: ...nd other manuals can be found on Data Flow Systems web site at www dataflowsys com This information is provided for qualified personnel only Improper installation service or maintenance can cause prop...

Страница 4: ...ariety of automated tasks when interfaced with other telemetry equipment DFS equipment or RS 485 or RS 232 Modbus compatible devices When used as a programmable device the TCU800 can control up to 6 d...

Страница 5: ...touchscreen and overlay push button H O A Switches 3 x 3 position switches for Hand Off Auto operation Environmental Conditions Ambient Operating Temperature Range 10 C to 60 C 14 F to 140 F The upper...

Страница 6: ...s to remotely monitor off site conditions and control equipment from a central location Mounting options allow the TCU to be mounted to a front panel or mounted flush against or stood off from the bac...

Страница 7: ...motor starter 1 relay 120 240VAC 60HZ 1A Pilot Duty P1 24 STRT_PWR Line side of motor starter relays 120 240VAC 60HZ 3A Top Rear Connector P3 Pump Controller Mode PIN Name Description Electrical Rati...

Страница 8: ...RUN Motor 3 run digital monitor input 10 30VAC DC 10mA P2 4 EXT_PM External phase monitor digital input 10 30VAC DC 10mA P2 5 IN_COM_1 Common return for motor run and external phase monitor input 10 3...

Страница 9: ...y connected to EARTH Cable shield for RS 485 or RS 232 Ground P4 6 EX_GND_RAD RS 232 signal ground 24V Not Rated P4 7 RTS_RAD RS 232 Request to send 24V Not Rated P4 8 EX_TXD_RAD RS 232 transmit data...

Страница 10: ...harm delicate components inside the TCU To prevent static damage put on an electrostatic discharge wrist strap before touching any of the TCU s electronic components In addition to the preceding preca...

Страница 11: ...hat prevents access to live parts without a tool Attention should be given to the location of the TCU to provide accessibility for wiring and servicing Leave enough space around the TCU to access the...

Страница 12: ...lable when a TCU is replacing a rear panel mounted PCU It uses the preinstalled PCU mounting bracket and brings the TCU to the same level as the PCU it is replacing This option uses the Retro installa...

Страница 13: ...to the unit The first option uses the Spring Clamp Connector Tool which can be ordered from DFS See the TCU800 Installation and Operation Manual for information on ordering connectors and the connect...

Страница 14: ...tes from 120 VAC Verify the input voltage on the TCU s connector label before wiring Three terminals are provided for wiring power P1 5 AC_PWR AC power P1 6 AC_NEUT AC neutral P1 7 TGND earth ground T...

Страница 15: ...to the TCU800 Installation and Operation Manual which can be found on the DFS website www dataflowsys com Home Button and Power Indicator Press and hold the TCU s home button to turn the unit on or en...

Страница 16: ...left or right After swiping the screen will turn black and display the new screen in a moment In order to configure the TCU800 tap on the text and numbers in order to adjust their values When you tap...

Страница 17: ...t and communicate with the central computer or server via its integrated radio or network interface Using the TCU in conjunction with a radio based telemetry system requires that you obtain an FCC lic...

Страница 18: ...Off Time Display Touch Gestures Async Baud Lead Off Level Start Fault Alarm Debug Logging Dash Number Flow EQ Stop Fault Alarm GBL MOD DLY Low Level Auto Retry GBL FIX DLY XDCR 2 Low Cal Point BEM Mod...

Страница 19: ...upload it to the appropriate station you want to auto config Remote Configuration Changes Changing configuration values using the PLC editor is supported but requires that the settings be transferred...

Страница 20: ...on Manual Touchscreen invoked Functions Detailed information on these functions can be found in the TCU800 Installation and Operation Manual View process ID and version level Swipe to the Settings pag...

Страница 21: ...on See the Return Authorization RA Procedure next section for instructions on obtaining replacement parts Return Authorization RA Procedure In the event that a unit fails during or after the warranty...

Страница 22: ...uired during the repair of the module s the DFS service department will contact you To get information on the progress of any of your equipment in for repair contact the DFS RA Department at rma dataf...

Страница 23: ...22 Notes...

Страница 24: ...23 Notes...

Страница 25: ...Data Flow Systems Inc 605 N John Rodes Blvd Melbourne FL 32934 321 259 5009 www dataflowsys com...

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