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1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and setup of a VLT® Extended Relay Card MCB 113 option used in the
VLT

®

 FC drive series.

The Operating Guide is intended for use by qualified personnel only. Personnel must be familiar with the VLT

®

 FC drive series.

Read and follow the instructions before installation and setup, and ensure that instructions for safe installation and setup are observed.
Always keep these instructions available with the drive.

1.2 Trademarks

VLT

®

 is a registered trademark for Danfoss A/S.

1.3 Document Version

This operating guide is regularly reviewed and updated. All suggestions for improvement are welcome. See document version and
changes applied in 

table 1

.

The original language of this manual is English.

Table 1: Version and Changes Applied

Document version

Remarks

AQ322553864968, version 0101 Option now also applicable for VLT® HVAC Drive FC 102, VLT® Refrigeration Drive FC 103, and VLT®

AQUA Drive FC 202.

1.4 Additional Resources

More information resources are available to understand advanced drive functions and programming.
•

The VLT® FC Series Operating Guides provide information required to install and commission the drive for given applications.

•

The VLT® FC Series Programming Guides provide greater detail on working with parameters.

•

VLT® FC Series Design Guides provide detailed capabilities and functionality to design motor control systems for various
applications.

Technical documentation for other product options is available at 

www.danfoss.com

.

1.5 Product Overview

1.5.1 Intended Use

The VLT® Extended Relay Card MCB 113 is exclusively intended for use in option slot C1. The option is constructed as a standard C1
option compatible with the following VLT® FC Series:

Introduction

Operating Guide  | VLT® Extended Relay Card MCB 113

AQ322553864968en-000101 / 130R0353| 5

Danfoss A/S © 2020.01

Содержание MCB 113

Страница 1: ...Operating Guide VLT Extended Relay Card MCB 113 VLT HVAC Drive FC 102 VLT Refrigeration Drive FC 103 VLT AQUA Drive FC 202 VLT Au tomationDrive FC 301 FC 302...

Страница 2: ......

Страница 3: ...3 2 4 Galvanic Isolation 13 4 Parameter Setup 15 4 1 Introduction to Parameter Setup 15 4 2 5 Digital In Out 15 4 2 1 Parameter Group 5 1 Digital Inputs 15 4 2 2 Parameter Group 5 2 Digital Inputs 31...

Страница 4: ...5 4 EMC 50 6 Appendix 51 6 1 Abbreviations 51 6 2 Conventions 51 Contents Operating Guide VLT Extended Relay Card MCB 113 AQ322553864968en 000101 4 Danfoss A S 2020 01...

Страница 5: ...ent version Remarks AQ322553864968 version 0101 Option now also applicable for VLT HVAC Drive FC 102 VLT Refrigeration Drive FC 103 and VLT AQUA Drive FC 202 1 4 Additional Resources More information...

Страница 6: ...ng kit includes a fan for VLT Motion Control MCO 305 and is only to be mounted if MCO 305 is used Table 2 Mounting Kits for Book style Enclosures Enclosure sizes Order number A2 and A3 40 mm for 1 C o...

Страница 7: ...ification for the drive are on the nameplate of the drive For more information contact the local Danfoss office or partner Introduction Operating Guide VLT Extended Relay Card MCB 113 AQ322553864968en...

Страница 8: ...ss WARNING DISCHARGE TIME The drive contains DC link capacitors which can remain charged even when the drive is not powered High voltage can be present even when the warning indicator lights are off F...

Страница 9: ...34 10 hp 11 75 kW 15 100 hp 525 600 0 75 7 5 kW 1 10 hp 11 75 kW 15 100 hp 525 690 1 5 7 5 kW 2 10 hp 11 75 kW 15 100 hp WARNING LEAKAGE CURRENT HAZARD Leakage currents exceed 3 5 mA Failure to ground...

Страница 10: ...Jum per toacti vate Safe Sto p 12 13 18 19 27 29 32 33 20 1 2 130bb457 11 Illustration 1 Installation of VLT Extended Relay Card MCB 113 Exploded View If only 1 C option is used use the 40 mm mounting...

Страница 11: ...1 DIN3 DIN5 DIN7 DIN9 DIN11 DIN13 Ext Ext 24 VDC X45 X58 X46 Relay 6 Relay 5 Relay 4 Relay 3 X47 Rin 4kW e30ba746 11 NOTICE The connections of these relays differ from the standard relays of the drive...

Страница 12: ...24 V DC Par 5 00 24 V NPN 0 V PNP e30ba765 11 Illustration 3 Programming Digital Inputs Installation Operating Guide VLT Extended Relay Card MCB 113 AQ322553864968en 000101 130R0353 12 Danfoss A S 202...

Страница 13: ...olation The VLT Extended Relay Card MCB 113 can be connected to an 24 V external supply on X58 to ensure galvanic isolation between the drive and the option card If galvanic isolation is not needed th...

Страница 14: ...0 11 12 Live part Live part PELV Live part Live part Live part PELV PELV PELV PELV PELV e30bb443 11 Illustration 5 Valid Connections for Galvanic Isolation Installation Operating Guide VLT Extended Re...

Страница 15: ...and the Off key Group 2 Start latched start reversing start reversing jog and freeze output Table 7 Digital Input Functions Digital input function Select Terminal No operation 0 All terminal 32 33 Res...

Страница 16: ...stop inverse 41 18 19 External interlock 51 DigiPot increase 55 All DigiPot decrease 56 All DigiPot clear 57 All DigiPot hoist 58 All Counter A up 60 29 33 Counter A down 61 29 33 Reset Counter A 62...

Страница 17: ...inverse 116 18 32 33 Touch sensor 117 18 32 33 Touch sensor inverse 118 18 32 33 Speed mode 119 All Power limit mot 231 All Power limit gen 232 All Power limit both 233 All Light load evacuation 234...

Страница 18: ...t for DC brake NC Stops motor by energizing it with a DC current for a certain time period See parameter 2 01 DC Brake Current to parameter 2 03 DC Brake Cut In Speed RPM The function is only active w...

Страница 19: ...n external reference and preset reference It is assumed that 1 External preset has been se lected in parameter 3 04 Reference Function Logic 0 external reference active logic 1 1 of the 8 preset refer...

Страница 20: ...0 26 Precise stop inv Sends an inverted stop signal when the precise stop function is activated in parameter 1 83 Precise Stop Func tion Precise stop inverse function is available for terminals 18 or...

Страница 21: ...e Flanks 34 Ramp bit 0 Enables a selection between 1 of the 4 ramps available according to table 13 35 Ramp bit 1 Same as 34 Ramp bit 0 Table 13 Preset Ramp Bit Preset ramp bit 1 0 Ramp 1 0 0 Ramp 2 0...

Страница 22: ...nly if parameter 1 00 Configuration Mode is set to 6 Surface Winder 7 Extended PID Speed OL or 8 Extended PID Speed CL 73 PID reset I part When enabled this option resets the I part of the process PID...

Страница 23: ...ls see the description of 96 Mains loss NOTICE Only available for pulse inputs at terminals 32 33 98 Start edge trig gered Edge triggered start command Keeps the start command alive It can be used for...

Страница 24: ...ive positioning The option is valid for the next position ing command 113 Enable refer ence NOTICE This option is available only with IMC software version 48 XX Positioning mode The drive activates th...

Страница 25: ...available only with IMC software version 48 XX Select the speed mode when 9 Positioning or 10 Synchronization is selected in parameter 1 00 Configu ration Mode Speed reference is set by reference reso...

Страница 26: ...XX Normally closed contact Serves as input for follower marker signal during marker synchronization based on the option selected in parameter 3 33 Sync Mode Start Behavior 231 Power limit mot Serves...

Страница 27: ...Speed up 22 Speed down 23 Set up select bit 0 24 Set up select bit 1 28 Catch up 29 Slow down 34 Ramp bit 0 35 Ramp bit 1 44 Restart drive 51 External interlock 55 DigitPot increase 56 DigiPot decrea...

Страница 28: ...get inverse 108 Enable master offset 109 Start virtual master 110 Start homing 111 Activate touch 112 Relative position 113 Enable reference 114 Sync to pos mode 115 Home sensor 116 Home sensor inv 11...

Страница 29: ...ation 1 Reset 2 Coast inverse 3 Coast and reset inv 4 Quick stop inverse 5 DC brake inverse 6 Stop inverse 8 Start 9 Latched start 10 Reversing 11 Start reversing 12 Enable start forward 13 Enable sta...

Страница 30: ...r B 70 Merch brake feedb 71 Mech brake feedb inv 72 PID error inverse 73 PID reset I part 74 PID enable 75 MCO specific 78 Reset maint word 80 PTC card 1 91 PROFIdrive OFF2 92 PROFIdrive OFF3 94 Light...

Страница 31: ...tion 0 No operation This parameter is active when option module VLT Extended Relay Card MCB 113 is installed in the drive Functions are described in parameter group 5 1 Digital Inputs Table 19 Paramet...

Страница 32: ...gital Outputs 1 Option Function 0 No operation Default for all digital outputs and relay outputs 1 Control ready The control card is ready for example Feedback from a drive controlled by a 24 V extern...

Страница 33: ...and there is no overtemperature warning 23 Remote ready no TW The drive is ready for operation and is in auto on mode There is no overtemperature warning 24 Ready voltage OK The drive is ready for op...

Страница 34: ...from the option 54 24V encoder sim Digital outputs 27 and 29 simulate a single signal HTL encoder Select source for the signal genera tion in parameter 5 78 Term 27 29 Encoder Sim NOTICE Option 54 24...

Страница 35: ...ig out C high is executed The output goes low whenever the smart logic action 34 Set dig out C low is executed 83 SL digital output D See parameter 13 52 SL Controller Action The output goes high when...

Страница 36: ...cur lim alarm is active the output is 1 152 ATEX ETR freq alarm Selectable if parameter 1 90 Motor Thermal Protection is set to 20 ATEX ETR or 21 Advanced ETR If Alarm 166 ATEX ETR freq lim alarm is...

Страница 37: ...FC 302 Positioning is completed and the on target signal is sent when the actual position is within parame ter 3 05 On Reference Window for the duration of parameter 3 09 On Target Time and the actua...

Страница 38: ...s 9 Alarm An alarm activates the output No warnings 10 Alarm or warning An alarm or a warning activates the output 11 At torque limit The torque limit set in parameter 4 16 Torque Limit Motor Mode or...

Страница 39: ...current for the coil in the brake Usually solved by connecting an external relay to the selected digital output 33 Safe stop active Indicated that the Safe Torque Off on terminal 37 has been activated...

Страница 40: ...ic Control If logic rule 1 in SLC is true the output goes high Oth erwise it is low 72 Logic rule 2 See parameter group 13 4 Smart Logic Control If logic rule 2 in SLC is true the output goes high Oth...

Страница 41: ...Hand off 1 0 Auto off 0 0 Auto 0 1 Table 29 Parameter 5 40 Relays 2 Option Function 121 Remote ref active Output is high when parameter 3 13 Reference Site 1 Remote or 0 Linked to hand auto while the...

Страница 42: ...p 0 See parameter group 13 1 Comparators 193 RS Flipflop 1 See parameter group 13 1 Comparators 194 RS Flipflop 2 See parameter group 13 1 Comparators 195 RS Flipflop 3 See parameter group 13 1 Compar...

Страница 43: ...MCO 305 0 20 mA 53 MCO 305 4 20 mA 100 Output frequency 0 20 mA 0 Hz 0 mA 100 Hz 20 mA 101 Reference 0 20 mA Parameter 3 00 Reference Range 0 Min Max 0 0 mA 100 20 mA Parameter 3 00 Reference Range 1...

Страница 44: ...le is VLT Max 100 Motor Norm 38 4 100 22 175 134 Torque lim 4 20 mA The torque setting is related to the setting in parameter 4 16 Torque Limit Motor Mode 135 Torque nom 4 20 mA The torque setting is...

Страница 45: ...required at maximum output 100 calculate the percentage value as follows example where required maximum output is 10 mA RANGE mA DESIRED MAX mA 100 20 4 mA 10 mA 100 160 e30ba877 11 mA 0 20 0 4 100 C...

Страница 46: ...give a lower current than 20 mA at full scale or 20 mA at an output below 100 of the maximum signal value If 20 mA is the required output current at a value between 0 100 of the full scale output pro...

Страница 47: ...Example Input 18 corresponds to bit number 5 0 no signal 1 connected signal Bit 6 works in the opposite way 0 on 1 off safe stop input Bit 0 Digital input term 33 Bit 1 Digital input term 32 Bit 2 Di...

Страница 48: ...0 Table 44 Parameter 16 71 Relay Output bin Range Function 0 000 N A 0 511 N A View the settings of all relays Bit 0 Relay 9 Bit 1 Relay 8 Bit 2 Relay 7 Bit 3 Relay 2 Bit 4 Relay 1 Bit 5 Relay 6 Bit 6...

Страница 49: ...ut value at terminal X45 1 The value shown reflects the selection in parameter 6 70 Terminal X45 1 Output Table 46 Parameter 16 79 Analog Out X45 3 mA Range Function 0 0 30 Shows the actual output val...

Страница 50: ...1 unused relay in between 5 2 Digital Inputs Number 7 Range 0 24 V Mode PNP NPN Input impedance 4 k Low trigger level 6 4 V High trigger level 17 V 5 3 Analog Outputs Number 2 Range 0 4 20 mA Resolut...

Страница 51: ...procedures Bulleted and dashed lists indicate listings of other information where the order of the information is not relevant Bolded text indicates highlighting and section headings Italicized text i...

Страница 52: ...nting kit 6 N NAMUR 13 O Order numbers 6 P Purpose of the manual 5 Q Qualified personnel 5 R Retrofit 6 S Safety instructions 10 Switches Disconnect 8 U UL certification 6 Unintended start 8 V Voltage...

Страница 53: ...Operating Guide VLT Extended Relay Card MCB 113 AQ322553864968en 000101 130R0353 53 Danfoss A S 2020 01...

Страница 54: ...der provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies D...

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