Mounting instructions VacuStar WR 2500 / WR 3100 / WR 4000
Contents
3
1
General .................................................................................... 5
1.1
Information on the assembly instructions ...................... 5
1.2
Pictogram explanation ................................................... 6
1.3
Limitation of Liability ...................................................... 7
1.4
Copyright protection ....................................................... 7
1.5
Spare parts .................................................................... 7
1.6
Warranty conditions ....................................................... 7
1.7
Customer Service .......................................................... 7
1.8
Declaration of Incorporation ........................................... 7
1.9
ATEX Declaration of Conformity .................................... 7
2
Safety ...................................................................................... 8
2.1
Intended use .................................................................. 8
2.2
Proper operation ............................................................ 9
2.3
Acceptance and monitoring ........................................... 9
2.4
Operator's responsibility ................................................ 9
2.5
Requirements placed upon the specialised staff ........... 9
2.6
Personal protective equipment .................................... 10
2.7
Occupational safety and special risks ......................... 10
3
Technical data ...................................................................... 11
3.1
Dimensions of VacuStar WR 2500 / WR 3100 ............ 11
3.2
Dimensions of VacuStar WR 4000 .............................. 12
3.3
Connection variants for suction and pressure line....... 12
3.4
Technical data.............................................................. 14
4
Design and function............................................................. 17
4.1
Design .......................................................................... 17
4.2
Function ....................................................................... 17
5
Transport and storage ......................................................... 21
5.1
Safety notes for transport ............................................ 21
5.2
Transport ...................................................................... 21
5.3
Storage ........................................................................ 22
6
Installation and assembly ................................................... 23
6.1
Safety ........................................................................... 23
6.2
Installation example ..................................................... 24
6.3
Necessary work ........................................................... 25
6.4
Assembly of the VacuStar WR .................................... 25
6.5
Compensators.............................................................. 26
6.6
38B38BLines and containers ....................................... 26
6.7
Safety equipment ......................................................... 28
6.7.1
Safety valve .................................................. 28
6.7.2
49B49BMonitoring the end temperature ...... 29
6.7.3
Non-return valve ........................................... 29
6.7.4
Vacuum suction filter .................................... 29
6.7.5
Protection against contact ............................ 29
6.7.6
Cell ventilation valve ..................................... 30
6.7.7
Display and monitoring equipment ............... 32
6.8
40B40BAdditional components of the system ............. 33
6.8.1
Safety tank.................................................... 33
6.9
Safety dome ................................................................. 33
6.10
Cooling water system .................................................. 33
6.11
Drive
35
6.11.1
V belt drive.................................................... 35
6.11.2
Articulated shaft drive ................................... 36
6.11.3
Drive via flexible coupling and hydraulic
motor ............................................................ 36