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RoHS

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547 

Tech Support: E-mail: [email protected], Web: http://www.copleycontrols.com 

Page 3 of 34

RoHS

Xenus

 

PLUS

2-Axis CANopen

XP2

Rev 01

general specIfIcatIons

REGENERATION

 

Operation 

Internal solid-state switch drives external regen resistor (see Ordering Guide for types)

 

 

Cut-In Voltage 

+HV > 390 Vdc 

Regen output is on, (optional external) regen resistor is dissipating energy

 

 

Drop-Out Voltage 

+HV < 380 Vdc 

Regen output is off, (optional external) regen resistor not dissipating energy

 

 

Tolerance 

±2 Vdc 

For either Cut-In or Drop-Out voltage

PRoTECTionS

 

HV Overvoltage 

+HV > 400 Vdc 

Drive PWM outputs turn off until +HV is less than overvoltage

 

 

HV undervoltage 

+HV < 60 Vdc 

Drive PWM outputs turn off until +HV is greater than undervoltage

 

 

Drive over temperature 

IGBT > 80 °C ±3 °C 

Drive PWM outputs turn off until IGBT temperature is below threshold

 

 

Short circuits 

output to output, output to ground, internal PWM bridge faults 

 i

2

T Current limiting 

Programmable: continuous current, peak current, peak time 

 

 

Motor over temperature 

Programmable input to disable drive when voltage is above or below a set point 0~5 Vdc

 

 

Feedback power loss 

Fault occurs if feedback is removed or +5 V is <85% of normal

MECHANICAl & ENVIRONMENTAl
 

Size 

9.24 [234.7] x 5.42 [137.6] x 3.59 [91.1] in[mm] 

 

Weight 

4.19 lb [1.90kg]

 

 

Ambient temperature 

0 to +40 °C operating, -40 to +85 °C storage 

 

Humidity 

0% to 95%, non-condensing

 

 

Contaminants 

Pollution degree 2 

 

Vibration 

g

 peak, 10~500 Hz (sine), IEC60068-2-6

 

 

Shock 

10 

g, 10 ms, half-sine pulse, iEC60068-2-27 

 

Environment 

iEC68-2: 1990 

 

Cooling 

Heat sink and/or forced air cooling required for continuous power output

AGENCy STANDARDS CONFORMANCE

Approvals

ul and cul recognized component to ul 61800-5-1 (file no. E168959)

 

TÜV SÜD Functional Safety to IEC 61508 and ISO 13849 <pending>

Functional Safety

IEC 61508-1, IEC 61508-2, EN (ISO ) 13849-1, EN (ISO) 13849-2, IEC 61800-5-2 

 

(see The Xenus Plus Dual-Axis STO Manual for further detail)

Electrical Safety

Directive 2006/95/EC – low Voltage:  IEC 61800-5-1:2007

 

Ul 61800-5-1-2012

EMC

Directive 2004/108/EC – EMC: 

iEC 61800-3:2004+A1:2011

FEEDBACk

 Incremental: 

   

Digital Incremental Encoder  

quadrature signals, (A, /A, B, /B, x, /x), differential (x, /x Index signals not required)

 

   

 

5 MHz maximum line frequency (20 M counts/sec)

 

   

 

26lS32 differential line receiver with 121 Ω terminating resistor between complementary inputs

 

   

Analog Incremental Encoder 

Sin/cos format (sin+, sin-, cos+, cos-), differential, 1 Vpeak-peak, ServoTube motor compatible

 

  Absolute: 

   

SSI  

Clock (x, /x), Data (S, /S) signals, 4-wire, clock output from AEP, data returned from encoder

 

   

EnDAT 

Clock (x, /x), Data (S, /S), sin/cos (sin+, sin-, cos+, cos-) signals

 

   

Absolute A, Tamagawa Absolute A, Panasonic Absolute A Format 

 

   

 

 

SD+, SD- (S, /S) signals, 2.5 or 4 MHz, 2-wire half-duplex communication

 

   

 

 

position feedback: 13-bit resolution per rev, 16 bit revolution counter (29 bit absolute position data)

 

   

 

 

status data for encoder operating conditions and errors 

   

BiSS (B&C) 

MA+, MA- (x, /x), Sl+, Sl- (S, /S) signals, 4-wire, clock output from AEP, data returned from encoder

DIGITAl HAllS

 

Type  

Digital, single-ended, 120° electrical phase difference 

 

Signals 

u, V, W

 

 

Inputs 

10 k

 pullups to +5 Vdc, 1 µs RC filter to Schmitt trigger inverters

MUlTi-MoDE EnCoDER PoRT

 

As Input 

Secondary digital quadrature encoder (A, /A, B, /B, x, /x), 121 

 terminating resistors 

 

 

18 M-counts/sec, post-quadrature (4.5 M-lines/sec)

 

 

As Emulated Output 

quadrature encoder emulation with programmable resolution to 4096 lines (65,536 counts) per rev

 

 

 

from analog sin/cos encoders or absolute encoders 

 

 

A, /A, B, /B, X, /X, from MAX3032 differential line driver 

 

As Buffered Output 

Digital encoder feedback signals from primary digital encoder are buffered by MAx3032 line driver

EnCoDER PoWER SUPPliES

 number 

 

Ratings 

+5 Vdc @ 500

 

 

Protection 

Current-limited to 750 mA @ 1 Vdc if overloaded

 

 

 

Encoder power developed from +24 Vdc so position information is not lost when AC mains power is removed

Содержание Xenus Plus XP2 Series

Страница 1: ...ded For safety critical applications redundant power stage enable inputs can be employed Control Modes Indexer Point to Point PVT Camming Gearing Position Velocity Torque Command Interface CANopen ASC...

Страница 2: ...ated single ended 15 30 Vdc compatible bi polar 2 groups of 4 with common return for each group Rated impulse 800 V Vin LO 6 0 Vdc Vin HI 10 0 Vdc Input current 3 6 mA 24 Vdc typical IN10 20 Motor ove...

Страница 3: ...onal Safety IEC 61508 1 IEC 61508 2 EN ISO 13849 1 EN ISO 13849 2 IEC 61800 5 2 see The Xenus Plus Dual Axis STO Manual for further detail Electrical Safety Directive 2006 95 EC Low Voltage IEC 61800...

Страница 4: ...tion counter 29 bit absolute position data status data for encoder operating conditions and errors BiSS B C MA MA X X SL SL S S signals 4 wire clock output from XP2 data returned from encoder Digital...

Страница 5: ...t drives can be daisy chained and controlled with a single connection to the user s CAN interface A CAN terminator should be placed in the last drive in the chain The XP2 NK connector kit provides a D...

Страница 6: ...grammed using CME 2 a control program can use the ASCII Interface to Enable the amplifier in Programmed Position mode Home the axis Issue a series of move commands while monitoring position velocity a...

Страница 7: ...he upper and lower devices in the PWM outputs from being operated by the digital control core This provides a positive OFF capability that cannot be overridden by the control firmware or associated ha...

Страница 8: ...ferential inputs have 121 W line terminators Single ended pulse Direction Single ended CU CD QUAD a b ENCODER SINGLE ENDED differential CU CD differential pulse Direction QUAD a b ENCODER DIFFERENTIAL...

Страница 9: ...ey Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 9 of 34 RoHS XenusPLUS 2 Axis CANopen XP...

Страница 10: ...8 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 10 of 34 RoHS XenusPLUS 2 Axis CANopen XP2 Rev 01 HS Inputs IN1 2 24 Vdc max PLC outputs are frequently current...

Страница 11: ...are two groups of four inputs each with its own common terminal Grounding the common terminal configures the inputs to work with current sourcing outputs from controllers like PLC s When the common te...

Страница 12: ...Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 12 of 34 RoHS XenusPLUS 2 Axis CANopen XP2 Rev 01 The analo...

Страница 13: ...Support E mail sales copleycontrols com Web http www copleycontrols com Page 13 of 34 RoHS XenusPLUS 2 Axis CANopen XP2 Rev 01 isolated brake outputs Brake outputs Opto isolated Flyback diodes for ind...

Страница 14: ...or both is open This will produce the same fault condition as a short circuit across the inputs Low differential voltage detection This is possible with very long cable runs and a fault will occur if...

Страница 15: ...ling of the encoder data occurs at the current loop frequency 16 kHz The number of encoder data bits and counts per motor revolution are programmable The hardware bus consists of two signals SCLK and...

Страница 16: ...forms that drive the motor phase coils Cable should be sized for the continuous current rating of the motor Motor cabling should use twisted shielded conductors for CE compliance and to minimize PWM n...

Страница 17: ...n MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web http www copleycontrols com Page 17 of 34 RoHS XenusPLUS 2 Axis CANopen XP2 Rev 01 The multi mode port...

Страница 18: ...addition to eliminating Y cabling where the motor feedback cable has to split to connect to both controller and motor the buffered outputs reduce loading on the feedback cable that could occur if the...

Страница 19: ...IN9 5 24V 100p 10k 10k 74HC14 INx 5V 33n 10k 4 99k 74HC2G14 INx 5V Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E mail sales copleycontrols com Web h...

Страница 20: ...2 15 8 IN15 J12v 30 inputs with programmable pull up Down CMe2 screen for inputs IN11 in20 input data IN11 IN22 IN20 IN12 15 HI LO definitions inputs IN16 19 are optically isolated and work from posit...

Страница 21: ...gnal Pins OUT1 J9 19 OUT1 J9 10 OUT2 J9 20 OUT2 J9 11 OUT3 J9 21 OUT3 J9 12 OUT4 J9 22 OUT4 J9 13 Input State Condition OUT1 4 HI Output transistor is ON current flows LO Output transistor is OFF no c...

Страница 22: ...to move Brake state is NOT Active CME2 Default Setting for Brake Outputs OUT6 7 is Brake Active HI Active Brake is holding motor shaft i e the Brake is Active Motor cannot move No current flows in co...

Страница 23: ...22 Sgnd Enc A Enc A Enc B Enc B Enc X Enc X 5V Out 5 TEMP SENSOR 7 Signal Gnd Motemp 4 3 2 1 Mot U Mot V Mot W Shield J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc Axis A Brake Axis B Brake Xe...

Страница 24: ...x J10 J11 IN21 22 Sgnd Enc Sin Enc Sin Enc Cos Enc Cos Enc Index Enc Index 5V Out TEMP SENSOR 7 Signal Gnd Motemp 4 3 2 1 Mot U Mot V Mot W Shield J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24 Vdc...

Страница 25: ...J10 J11 IN21 22 Sgnd Rlvr Sin Rlvr Sin Rlvr Cos Rlvr Cos Rlvr Ref Rlvr Ref 5V Out 5 TEMP SENSOR 7 Signal Gnd Motemp 4 3 2 1 Mot U Mot V Mot W Shield J3 J4 J5 2 3 1 24V Brake B 4 5 24V Brake A Gnd 24...

Страница 26: ...IN2 9 STO Gnd 5 STO IN1 S1 S2 J9 FEEDBACK A ISOLATED I O FEEDBACK B J10 J11 24 24 A BRK B BRK 24V RTN J6 SAFETY J5 BRAKE MOTOR B MOTOR A REGEN POWER U V W H L U V W J3 J4 J1 J2 L1 L2 L3 4 min Copley...

Страница 27: ...ID AMP NETWORK A B ERR L A RUN L A S1 S2 J9 FEEDBACK A ISOLATED I O FEEDBACK B J10 J11 24 24 A BRK B BRK 24V RTN U V W H L U V W L1 L2 L3 4 min Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781...

Страница 28: ...TO IN1 S1 S2 J9 FEEDBACK A ISOLATED I O FEEDBACK B J10 J11 24 24 A BRK B BRK 24V RTN J6 SAFETY J5 BRAKE MOTOR B MOTOR A REGEN POWER U V W H L U V W J3 J4 J1 J2 L1 L2 L3 4 min Copley Controls 20 Dan Ro...

Страница 29: ...J9 FEEDBACK A ISOLATED I O FEEDBACK B J10 J11 24 24 A BRK B BRK 24V RTN U V W H L U V W L1 L2 L3 4 min Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Support E...

Страница 30: ...that connect to J3 1 J4 1 These cables should be of the same gauge as the other motor phase cables For CE compliance and operator safety the drive heatplate should be earthed to the equipment frame A...

Страница 31: ...shielding performance power regen brake connections Notes 1 Items marked with CE are required for standards conformance 2 In the end product installation a UL RC Recognized Component SPD Surge Protect...

Страница 32: ...e remains at earth potential and eliminates a shock hazard that could occur of the chassis were allowed to float to the potential of the mains While this connection keeps the heatplate at earth potent...

Страница 33: ...02 8 301 210 85 8 860 225 04 5 417 137 6 9 240 234 7 2 384 60 55 3 588 91 13 093 2 36 0 19 4 75 5 62 142 7 Copley Controls 20 Dan Road Canton MA 02021 USA Tel 781 828 8090 Fax 781 828 6547 Tech Suppo...

Страница 34: ...male solder cup Norcomp 180 044 103L001 1 Backshell DB 44 44 Pin RoHS metallized Norcomp 979 025 020r121 1 J9 I O Connector high density DA 26F 26 position female solder cup Norcomp 180 026 203L001 2...

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