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Installation Manual 

 

Spring Cable Reel 

BEF150 – BEF500 

 

 

MAL6100-0001a-EN 
www.conductix.com 

translated document 

Page 30 of 54 

7.3

 

Pretensioning 

7.3.1

 

Adjustment 

Connecting the reel 

 

DANGER! 

Danger of injury from pretensioned drive springs! 
If the spring tension is released suddenly, the reel can turn at high speed in an uncontrolled 

manner. This can cause impacts, crushing, shearing and other severe injuries. 

→

 

Secure the cable against unwinding while pretensioning 

→

 

Always avoid sudden release of the spring tension 

→

 

Tie the free end of the cable to the reel. 

→

 

Move the mobile attachment point to its closest distance. 

→

 

Pretension the reel with n

v

 turns (see the type plate) in the take-off direction, and hold it fast. 

→

 

Release the end of the mobile cable and manually unwind enough cable to reach the attachment point.  

 

 

Do not turn the reel, but rather unwind the cable from the reel! 
 

 

→

 

Connect the cable end to the attachment point and release the reel. 

Test run: 

→

 

Remove any obstacles that could lead to collisions with the reel or the cable. 

→

 

At low speed and with visual contact, carry out a test run to check that the cable can unwind without problems. 

 

WARNING! 

Danger of injury if the cable breaks! 

An emergency stop must be possible at any time throughout the unwinding process! 

→

 

Count the working turns of the reel and compare them with the specifications on the type plate. 

→

 

If the specified number of working turns (see type plate) has been exceeded, immediately stop the unwinding process and 
contact Conductix-Wampfler. 

→

 

Check the orientation of the cable on the reel: The cable must overlap itself in an orderly manner when wound. 

Содержание BEF150

Страница 1: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 1 of 54...

Страница 2: ...personnel 8 2 1 1 Qualifications 8 2 1 2 Unauthorized personnel 8 2 1 3 Instruction 9 2 2 Personal protective equipment 9 2 3 Intended use 10 2 4 Improper use 10 2 5 Protective measures to be taken by...

Страница 3: ...cting the feed cable 28 7 3 Pretensioning 30 7 3 1 Adjustment 30 8 Operation 31 8 1 Safety 31 8 2 Function 31 8 3 Winding behaviour 31 9 Service 34 9 1 Safety 34 9 2 Service intervals and maintenance...

Страница 4: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 4 of 54 12 Additional Documents 52 13 Indices 53 13 1 Figures 53 13 2 Keywords 54...

Страница 5: ...best engineering practice and the findings and experience we have accumulated over many years The manufacturer is in no way liable for damages resulting from Non observance of the operating instructi...

Страница 6: ...se 27 33 79576 Weil am Rhein M rkt Germany Tel 49 0 7621 662 0 Fax 49 0 7621 662 144 info de conductix com www conductix com Replacement parts list Separate document delivered with the order If necess...

Страница 7: ...t in death or serious injury DANGER indicates an immediately hazardous situation due to electricity which if not avoided may result in death or serious injury WARNING indicates a possibly hazardous si...

Страница 8: ...ricians electrical engineers or electrical technicians Personnel are also considered qualified who have been employed correspondingly for several years have been educated in theory and practice during...

Страница 9: ...f hands from friction scrapes stabbing or deep wounds as well as from contact with hot surfaces Work safety clothing Primarily as protection against entrapment by moving machine parts Working clothes...

Страница 10: ...ment to detect additional dangers resulting from the specific working conditions in the place of operation of the spring cable reel This must be implemented in the form of operating instructions for t...

Страница 11: ...ge Power spring Coil spring without coiling gap with large energy storage capacity Spring nominal values nv pre loading rotations na work rotations nR reserve rotations nBl rotations until block nv na...

Страница 12: ...l specifications can be read off the type plate depending on the model and variant Fig 2 Type plate 4 2 Technical specifications Example Data Value Model BEF 325524 1824 04ML 2MB T H L Spring rotation...

Страница 13: ...periods mild chemical atmosphere not in radioactive environment Other values may be possible upon request 4 4 Type designation code The type designation code includes the specification and the design...

Страница 14: ...y consists of a solid screwed plate structure galvanised plate Inside the reel body there is the spring chamber with the spring set The drive springs and ball bearings are lubricated with a special gr...

Страница 15: ...reel body Reel cable During operation the reel cable is unrolled and or rolled back in under spring tension The cable represents an obstacle Increased alertness is required in this area DANGER Danger...

Страница 16: ...dges and do not knot or twist them Move loads only under supervision Set down the load when leaving the workplace WARNING Possible damage from improper transport Improper transport can result in subst...

Страница 17: ...Packaging material is a valuable resource and can be reused processed or recycled in many cases Dispose of packaging materials in an environmentally appropriate manner Comply with locally applicable...

Страница 18: ...adequate load capacity Beams massive masonry or fastening blocks accessories may be used as connection points Use the three drilling templates depending on the flange size Flange size Drilling templa...

Страница 19: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 19 of 54 Fig 4 Drilling template BEF150 61 F001 0039...

Страница 20: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 20 of 54 Fig 5 Drilling template BEF185 325 61 F001 0055...

Страница 21: ...Installation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 21 of 54 Fig 6 Drilling template BEF400 500 61 F001 0056...

Страница 22: ...sening Do not loosen the threaded pin secure it again when it is screwed back in Be sure the reel is mounted at right angles to the cable take off Use the following screw sizes to match the drilling t...

Страница 23: ...al testing according to applicable regulations WARNING Danger of death by electrocution Contact with components carrying electrical power can lead to death or severe injury by electrocution Danger of...

Страница 24: ...the slip ring body The cable may not contact the slip ring body within the slip ring body housing Tighten the cable collars to relieve tension Overview of current collector variants Current collectors...

Страница 25: ...pring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 25 of 54 The current collector variants Fig 9 Type 45 current collector connection Fig 10 Types 13 15 current...

Страница 26: ...lation Manual Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 26 of 54 Fig 11 Types 16 19 current collector connection Fig 12 Type 18 current collector conn...

Страница 27: ...o reach the attachment point that is the shortest distance away Connect the cable end Remove the protection against unwinding and release the spring tension carefully Check whether unwinding works che...

Страница 28: ...remove the cap of the slip ring body Guide the feed cable and earthing cable through the cable entry masonry beams etc the reel flange and the reel axis to the slip ring body CAUTION Terminal diagram...

Страница 29: ...le Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 29 of 54 Fig 14 Type 13 connection plate with terminals Fig 15 Type 18 connection plate with terminals Fig 16 Type 45...

Страница 30: ...Release the end of the mobile cable and manually unwind enough cable to reach the attachment point Do not turn the reel but rather unwind the cable from the reel Connect the cable end to the attachme...

Страница 31: ...y instructed personnel may operate the device or system Personal protective clothing must be worn for all work Work safety clothing Protective footwear 8 2 Function After proper mechanical and electri...

Страница 32: ...l Spring Cable Reel BEF150 BEF500 MAL6100 0001a EN www conductix com translated document Page 32 of 54 The cable can only be properly wound if the maximum permissible angle is observed Fig 17 Optimum...

Страница 33: ...n twist around its lengthwise axis This will destroy the cable Check the winding behaviour of the reel at regular short intervals Replace defective cables and set up the application in such a way that...

Страница 34: ...r no more than one year If the strain is unusually high the electrician must be called earlier 9 2 1 Reel Check all bolts and nuts for firm seating since all reels are assembled from individual parts...

Страница 35: ...ector Conductix Wampfler uses different types of current collectors Disconnect all cables from power and secure against being turned back on Unscrew and remove the housing of the slip ring body Unscre...

Страница 36: ...EF500 MAL6100 0001a EN www conductix com translated document Page 36 of 54 Fig 21 Type 16 current collector with slip ring Fig 22 Type 18 current collector assembly disassembly and slip ring Fig 23 Ty...

Страница 37: ...es Check that cables are installed without twisting If necessary loosen the cable and install it so that it is not twisted Check state Replace damaged cables Check cable collars The cables in the slip...

Страница 38: ...nger of death from falling parts or those swinging out of control Never step under hanging loads Follow the specifications for the attachment points provided 9 3 1 Prerequisites Disconnect all cables...

Страница 39: ...flange with its bearing flange 6 Loosen the threaded pin of the spacer 7 and pull it off the axis Carefully lift out the protective housing 9 11 BEF150 On the flange side loosen the cylinder screws 5...

Страница 40: ...d protective housing 11 on the outside of the end flange on the slip ring body side Carefully lift out the protective housing 11 BEF150 On the flange side loosen the cylinder screws 5 of the connectio...

Страница 41: ...from fatigue Before reassembly coat the spring nuts and their holes generously with acid free elastic grease Recommended grease Kl ber CENTOPLEX 2 DL Clean all parts that will be reused Assembly proce...

Страница 42: ...flange and the reel body Remove the silicone joint between the end flange and the reel body then carefully pull off the end flange with its bearing flange 7 Pull the spacers 8 off the parallel bolts C...

Страница 43: ...be expected to suffer from fatigue Before reassembly coat the spring nuts and their holes generously with acid free elastic grease Recommended grease Kl ber CENTOPLEX 2 DL Clean all parts that will be...

Страница 44: ...is Carefully lift out the protective housing 9 11 Loosen the threaded pin of the fixed spring nut 8 still on the axis and take it out Remove the hex nuts 13 of the dummy collar from the end flange on...

Страница 45: ...On the flange side loosen the cylinder screws 5 of the connection between the end flange and the reel body Remove the silicone joint between the end flange 6 and the reel body Carefully pull off the...

Страница 46: ...ts are accessible Insert the end flange with its bearing flange 6 onto the axis with the spacer as stop and use the cylinder screws 5 to fasten it to the reel body Insert and fasten the spacer 5 V rin...

Страница 47: ...reel body Remove the silicone joint between the end flange and the reel body Carefully pull off the end flange with its bearing flange 7 Pull the spacers 8 off the parallel bolts Carefully lift out t...

Страница 48: ...end flange with its bearing flange Carefully lift out the protective housings Loosen the threaded pin on the spring nut 9 still on the axis pull out the spring nut turn it by 180 and fasten it onto t...

Страница 49: ...during winding or cable does not wind to full width Check the alignment of the reel horizontal alignment and axis position Check deflection angle of the cable Reel Cable is not wound by the springs No...

Страница 50: ...f necessary use lifting gear Secure components so that they cannot fall or fall over Involve the manufacturer in case of any unclear points 11 2 Dismantling After the system is no longer in use the sp...

Страница 51: ...attach ropes or straps to sharp corners and edges and do not knot or twist them Move loads only under supervision Set down the load when leaving the workplace Personnel May only be carried out by trai...

Страница 52: ...0001a EN www conductix com translated document Page 52 of 54 12 Additional Documents Additional Documents Declaration of incorporation Dimensional drawings Spare parts list Applicable documents BAL610...

Страница 53: ...h terminals 29 Fig 16 Type 45 terminal board with terminals 29 Fig 17 Optimum winding behaviour 32 Fig 18 Deflection 33 Fig 19 Type 13 current collector with slip ring 35 Fig 20 Type 15 current collec...

Страница 54: ...5 Operating conditions 13 Operator 10 Personnel 8 Power spring 11 Protection class 11 Protective equipment 9 Protective guard 11 Protective measures 10 Safety instructions 7 Spare parts 6 Specificatio...

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