ELECTRICAL SYSTEM AND TESTING
Troubleshooting Guide
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Page 11-5
11
TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
Vehicle will not operate – no solenoid
click
Battery connections
Test Procedure 1 – Batteries/Voltage
Check on page 11-8
Batteries discharged
Test Procedure 1 – Batteries/Voltage
Check on page 11-8
Loose wiring at key switch
Test Procedure 2 – Key Switch on
page 11-8
Failed key switch
Test Procedure 2 – Key Switch on
page 11-8
Loose wiring at Forward/Reverse anti-
arcing limit switch
Test Procedure 3 – Forward/Reverse Anti-
Arcing Limit Switch on page 11-9
Failed Forward/Reverse anti-arcing limit
switch
Test Procedure 3 – Forward/Reverse Anti-
Arcing Limit Switch on page 11-9
Cam is not activating Forward/Reverse
anti-arcing limit switch
Test Procedure 3 – Forward/Reverse Anti-
Arcing Limit Switch on page 11-9
Accelerator rod disconnected
See Section 5 – Accelerator and Brake
Pedal Group in the DS Golf Car
Maintenance and Service Manual
Loose wiring at accelerator pedal limit
switch
Test Procedure 4 – Accelerator Pedal
Limit Switch on page 11-9
Disconnected or improperly connected
wires at accelerator pedal limit switch
Test Procedure 4 – Accelerator Pedal
Limit Switch on page 11-9
Failed accelerator pedal limit switch
Test Procedure 4 – Accelerator Pedal
Limit Switch on page 11-9
Loose solenoid switch
Failed solenoid coil
Test Procedure 5 – Solenoid Activating
Coil on page 11-10
Vehicle will not operate – solenoid
clicks
Loose wiring at Forward/Reverse switch
Test Procedure 8 – Forward/Reverse
Switch on page 11-12
Failed Forward/Reverse switch contacts
Test Procedure 10 – Solenoid Contacts
(Power Off) on page 11-15
Failed solenoid contacts
Test Procedure 10 – Solenoid Contacts
(Power Off) on page 11-15
Loose wiring or broken wire connections
at V-Glide wiper switch
Test Procedure 12 – V-Glide Wiper Switch
on page 11-16
V-Glide wiper switch brush or contacts are
dirty, burned, corroded, shorted, or worn
Test Procedure 12 – V-Glide Wiper Switch
on page 11-16
See Section 12 – Electrical Components
Incorrect wiring at V-Glide wiper switch
See Wiring Diagram on page 11-4
Loose wiring at motor
Test Procedure 9 – Motor on page 11-14
Motor circuits open
Test Procedure 9 – Motor on page 11-14,
see also Section 15 – Motor
Motor brushes worn
Test Procedure 9 – Motor on page 11-14
Troubleshooting Guide continued on next page...
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Страница 112: ...Golf Cars and Utility Vehicles Club Car Inc P O Box 204658 Augusta GA 30917 4658 ...