ELECTRICAL SYSTEM AND TESTING
Test Procedures
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Page 11-9
11
TEST PROCEDURE 3 – FORWARD/REVERSE ANTI-ARCING LIMIT SWITCH
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Place the red (+) probe of the multimeter (set to
Ω
) on the common terminal of the limit switch, and place
the black (–) probe on the normally open (NO) terminal. The reading should be continuity when the limit
switch lever is pressed and no continuity when the lever is released (Figure 11-5, Page 11-9).
3. If the reading is incorrect at either lever position, replace switch. If readings are correct, check the wires,
terminals and cam actuator on the Forward/Reverse switch rotor. If no problems are found, the problem
is not in the switch. See Section 12 – Electrical Components.
4. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
TEST PROCEDURE 4 – ACCELERATOR PEDAL LIMIT SWITCH
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Place the red (+) probe of the multimeter (set to 200
Ω
) on the terminal of the green wire at its connection
on the activating coil post of the solenoid, and place the black (–) probe on the negative (–) post of battery
no. 6 (Figure 11-6, Page 11-9). With the accelerator pedal fully up (not pressed), the reading should be
no continuity.
3. Press the accelerator pedal. The reading should be continuity.
4. If either reading is incorrect, remove the V-Glide wiper switch housing cover and check for proper acti-
vation of the limit switch by the wiper arm.
5. Also make sure the 18-gauge green wire is connected to the normally closed (NC) terminal of the limit
switch, and the 18-gauge black wire is connected to the common (COM) terminal. There should be no
wire attached to the normally open (NO) terminal.
6. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
Figure 11-5 Forward/Reverse Anti-arcing
Limit Switch Test
Figure 11-6 Accelerator Pedal Limit Switch Test
-
+
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
YELLOW WIRE
BLUE WIRE
ANTI-ARCING LIMIT
SWITCH
-
+
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
2
3
4
6
5
SOLENOID
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