ELECTRICAL SYSTEM AND TESTING
Test Procedures
Page 11-8
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
11
TEST PROCEDURE 1 – BATTERIES/VOLTAGE CHECK
See General Warning, Section 10, Page 10-1.
1. With batteries connected and using a multimeter set to 200 volts DC, place red (+) probe on the positive
(+) post of battery no. 1 and the black (–) probe on the negative (–) post of battery no. 6 (Figure 11-3,
Page 11-8). The multimeter should indicate at least 36 volts with the batteries fully charged. If not, check
for loose battery connections or a battery installed in reverse polarity. The batteries are explained in detail
in another section. See Section 13 – Batteries.
TEST PROCEDURE 2 – KEY SWITCH
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING “To avoid unintentionally starting...” in
General Warning, Section 10, Page 10-1.
2. Place the red (+) probe of a multimeter (set at
Ω
) on the forward terminal of the Forward/Reverse switch
and place the black (–) probe on the upper (COM) terminal of the Forward/Reverse anti-arcing limit
switch (Figure 11-4, Page 11-8). With the key in the OFF position, the reading should be no continuity.
3. Insert the key and turn the key switch to the ON position. The reading should be continuity.
4. If the reading is incorrect at either of steps 2 or 3, check the wires and terminals. If no problems are found
with the wires or terminals, replace the key switch. See Section 12 – Electrical Components.
5. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
Figure 11-3 Battery Test
Figure 11-4 Key Switch Test
-
+
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
1
2
3
4
6
5
-
+
2m
20
m
200
m
2k
200
200
200
200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK
5XL
V
V
V
A
!
!
COM
200nA
MAX
1000 ---
750V
FUSED
RED WIRE
BLUE WIRE
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