Club Car V-GLIDE, Дополнение к руководству по обслуживанию

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TRANSAXLE (TYPE K) Transaxle Disassembly, Inspection, and Assembly
Page 16b-10 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
16B
Transaxle Disassembly and Inspection, Continued:
9.5. Remove the differential pin (31) by pushing pin through differential gear case from one side
(Figure 16b-4, Page 16b-3). See also Figure 16b-18, Page 16b-10.
9.6. Remove the idler gears and thrust plates (1 and 2) (Figure 16b-19, Page 16b-10).
9.7. Remove the differential gears and thrust plates (3 and 4) (Figure 16b-19, Page 16b-10).
9.8. Inspect the bearings (14) of the differential case (33 and 36) and replace them if they are damaged
(Figure 16b-4, Page 16b-3). To remove them, press them off. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
10. Inspect parts for wear or damage. Any worn or damaged parts should be replaced. See following NOTE.
NOTE: Damaged or worn gears should be replaced as sets.
TRANSAXLE ASSEMBLY
CAUTION
• Do not press against the bearing outer race.
• Gasket (13) faces of the housing must be clean and smooth. Use only a new gasket that is not
torn or damaged. The gasket must lie flat against the housing faces (Figure 16b-4,
Page 16b-3).
• The housing and all parts must be wiped clean and dry before reassembly.
1. If bearings (14) were removed during disassembly, install new bearings using an arbor press
(Figure 16b-4, Page 16b-3).
2. Assemble the differential gear case.
2.1. Install the pin (31) (Figure 16b-4, Page 16b-3). Apply a small amount of oil to all thrust plates and
to both ends of the pin.
2.2. While aligning the dowel pin, assemble the two halves of the differential gear case (33 and 36) and
reinstall the output gear (30) (Figure 16b-4, Page 16b-3).
Figure 16b-18 Differential Pin Figure 16b-19 Left Differential
DIFFERENTIAL
PIN
DIFFERENTIAL
GEAR
LEFT
DIFFERENTIAL
GEAR
CASE
1
2
4
3