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Tranquility

Vertical Stack

(TSL) Series

Commercial

Vertical Stack

Water-Source Heat Pumps

Installation, Operation

& Maintenance

97B0127N01

Rev.: April 24, 2019

Table of Contents

General Information

TSL Model Nomenclature - Cabinet

TSL Hybrid Nomenclature - Cabinet 5
Heat Pump Cabinet Slot Dimensions and Riser
Arrangements

E Cabinet Slot Dimensions and Riser Arrangements 7
TSL Model Nomenclature - Chassis

Accessory Nomenclature

Pre-Installation Information

Riser Installation

12-15

Cabinet Installation

16-22

Water-Loop Heat Pump Applications

Ground-Loop Heat Pump Applications

Ground-Water Heat Pump Applications

Water Quality Standards

Electrical Wiring - Line Voltage

Electrical Wiring - Low Voltage

Blower Performance Data

29-36

Thermostat Installation

Chassis Pre-Installation

Hose Kit & Chassis Installation

39-41

Start-Up Preparation

CXM Control

DXM2 Control

Safety Features - CXM/DXM2 Controls

Unit Commissioning and Operating Conditions

Unit and System Checkout

Unit Start-Up Procedures

Unit Operating Pressures and Temperatures

51-53

Coax Water Pressure Drop

Hybrid Unit CorrectionTables

Start-Up Log Sheet

Preventive Maintenance

Functional Troubleshooting

Performance Troubleshooting

Harness Part Numbers

59-65

Troubleshooting Form

Warranty 67
Revision History

Содержание TSL Series

Страница 1: ...mp Applications 24 Ground Water Heat Pump Applications 25 Water Quality Standards 26 Electrical Wiring Line Voltage 27 Electrical Wiring Low Voltage 28 Blower Performance Data 29 36 Thermostat Install...

Страница 2: ...CL IM A TEM ASTER WATER SOURCE HEAT PUMPS TSL Vertical Stack R ev 04 24 2019 2 ClimateMaster Water Source Heat Pumps This Page Intentionally Left Blank...

Страница 3: ...which is not hazard related WARNING Verify refrigerant type before proceeding Units are shipped with R 407c and HFC 410A EarthPure refrigerants The unit label will indicate which refrigerant is provid...

Страница 4: ...ps in Cabinet Risers Not Attached 0 None N A 0 Not Used PREMIUM SEAL 1 and 2 FILTER 2 25 whip 3 35 whip A Knock Out Cover No Whip B Knock Out Cover 15 Whip C Knock Out Cover 25 Whip D Knock Out Cover...

Страница 5: ...pply Air Openings 25 Whip 3 Field to Configure Supply Air Openings 35 Whip 4 Factory Configure Supply Air Openings No Whip 5 Factory Configure Supply Air Openings 15 Whip 6 Factory Configure Supply Ai...

Страница 6: ...ONT OF CABINET INNER PANEL 2 88 73 S R D 2 88 73 S R D STYLE 5 RA STYLE 4 RA STYLE 3 RA STYLE 2 RA STYLE 5 RA STYLE 4 RA STYLE 3 RA STYLE 2 RA 9 25 235 12 12 308 Note 7 Model 09 12 15 18 24 36 A B 17...

Страница 7: ...NNER PANEL 2 88 73 S R D 2 88 73 S R D STYLE 5 RA STYLE 4 RA STYLE 3 RA STYLE 2 RA STYLE 5 RA STYLE 4 RA STYLE 3 RA STYLE 2 RA 9 25 235 12 12 308 Note 7 Model 09 12 15 18 24 36 A B 17 00 432 20 00 508...

Страница 8: ...C Current Revision Level 6 Chassis Will Ship In Cabinet S Standard 7 8 SWEAT 3 0 2 5 2 0 UNIT 09 E H G F AUTO FLOW REGULATOR US GPM CODE D C 5 8 SWEAT 4 0 3 5 UNIT 18 2 5 3 5 3 0 UNIT 12 UNIT 24 UNIT...

Страница 9: ...Nominal B Current Revision 3 Length in Feet Hose Kit Accessory Nomenclature Cabinet Stands Ship loose in bulk 0 5 Accessory Cabinet Stand TSM TSL 01 7 0 8 0 10 0 9 CABINET SIZE ACST 1 2 3 4 ISO PAD F...

Страница 10: ...ET METAL N 10 STANDARD S STANDARD UNIT WIDTH OPTION 1 2 3 S STANDARD POLAR ICE W BRIGHT WHITE F FIBERGLASS WIDTH 17 N CURRENT REVISION TSM G PANEL 24 TYPE G DESCRIPTION Removable G 5 19 A V H R L 1 S...

Страница 11: ...et openings and exposed sheet metal covered until installation is complete and all plastering painting etc is finished and cleaned 4 Inspect all electrical connections Connections must be clean and ti...

Страница 12: ...r riser number if filled out on EZ Order Entire riser stacks can be assembled pressure tested flushed and filled before setting cabinets Use caution if filled risers are in unconditioned space prevent...

Страница 13: ...e flush adapter before installing the chassis Note Refer to System Flushing Section of this manual for more information Install air vents in piping loop at highest accessible point as required to blee...

Страница 14: ...D D R S D R S 90 3 Not Acceptable D R S Figure 2 Riser Placement Figure 3 Riser Setting Detail Figure 4 Riser or Extension Insertion Figure 5 Suggested Floor Markings Change data for your unit Bottom...

Страница 15: ...ers Adjacent to Return Air Opening Final Cabinet Postion 6 152 Notes 1 You must know water flow direction to determine if cabinet requires transition up or down 2 Transitions can only change by one di...

Страница 16: ...p between the cabinet and the frame If fresh air motorized damper assembly is used field fabricate and install duct from outside to frame opening Assembly is installed later See instructions with asse...

Страница 17: ...is always accessable Field connect hoses in both cabinets supply to supply and return to return Cabinet supply is closest to corner chassis supply is on left facing air coil Field braze valve package...

Страница 18: ...inet 6 Drywall mud is added to the corner bead to produce a smooth finished surface 7 Unobstructed area for required air flow Removable Inner Panel Fixed Frame D 58 50 75 F G 50 E Return Air Panel Cab...

Страница 19: ...es at back 4 Return air panel not shown overlaps rough opening allow minimum of 3 1 2 89 dry wall to corner Do not caulk G panel to wall 5 Installer supplied top duct should connect with flex boot 6 I...

Страница 20: ...binet con guration will determine slab core drilling location and walls surrounding cabinet 2 Recommend stud walls surrounding cabinet Drywall and studs should not be attached or contacting cabinet fo...

Страница 21: ...Openings for D5G0RAE115E010C and G Return Air Panel Cabinet Figure 10 Notes 1 Optional factory installed whips Model Digit 13 end with 9 pin molex connector 2 Field supplied 2x4 Box must be a type tha...

Страница 22: ...Frame A For 09 12 For 15 18 48A0100N51 19 5 8 498 For 24 36 48A0100N52 24 3 8 620 Notes 1 All units with outside air option must use motorized air damper Damper to be closed when unit not operating 2...

Страница 23: ...ow rate is usually set between 2 25 and 3 5 gpm per ton 2 9 and 4 5 l m per kW of cooling capacity ClimateMaster recommends 3 gpm per ton 3 9 l m per kW for most applications of water loop heat pumps...

Страница 24: ...the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations CAUTION Ground loop applications require extended range equipment and optional refrige...

Страница 25: ...expansion tank should be sized to provide at least one minute continuous run time of the pump using its drawdown capacity rating to prevent pump short cycling Discharge water from the unit is not cont...

Страница 26: ...r alloy bronze or brass cast components are OK to 0 5 ppm Ammonia ion as hydroxide chloride nitrate and sulfate compounds All 0 5 ppm Maximum Maximum Allowable at maximum water temperature Chloride Le...

Страница 27: ...y switching the red 208V and the orange 230V wires at the contactor terminal Unit wiring diagrams available at www climatemaster com Select Commercial Professional Literature Wiring Diagrams Blower Sp...

Страница 28: ...changes the sensing temperature as sociated with thermistor LT1 Note that the LT1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device TXV Therefore L...

Страница 29: ...0 400 400 400 Minimum 250 250 250 250 250 250 250 250 250 TSL12 Default 300 400 300 350 300 400 300 300 500 Maximum 500 500 500 500 500 500 500 500 500 Minimum 300 300 300 300 300 300 300 300 300 TSL1...

Страница 30: ...0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 980 1080 1170 1260 1360 Power W 47 51 54 58 62 CFM 340 320 290 270 240 2 RPM 1060 1160 1230 1320 1390 1500 Power W 58 62 66 70 75 79 CFM 380 360 330 310 280 260...

Страница 31: ...0 470 390 ECM Constant Torque Speed Tap 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 1070 1140 1230 1320 1400 Power W 66 70 74 78 82 CFM 410 380 360 330 310 2 RPM 1140 1190 1280 1370 1430 1510 1580 Power W 5...

Страница 32: ...40 Power W 95 101 104 110 114 121 CFM 660 630 600 540 500 460 4 RPM 850 900 910 970 1010 1070 1120 Power W 107 111 117 123 128 134 141 CFM 690 670 630 600 560 520 470 5 RPM 960 1010 1050 1100 1150 121...

Страница 33: ...890 930 960 1040 1060 1090 1130 1200 Power W 123 127 132 138 144 149 154 158 CFM 730 700 670 640 590 550 520 490 4 RPM 970 1000 1080 1110 1140 1170 1220 Power W 148 152 158 164 170 176 172 CFM 750 72...

Страница 34: ...75 183 192 199 CFM 940 900 860 830 790 750 710 670 3 RPM 900 950 1000 1050 1100 Power W 212 219 227 236 246 CFM 940 900 870 830 790 4 RPM 1080 1120 Power W 285 294 CFM 940 900 5 RPM Power W CFM ECM Co...

Страница 35: ...880 850 810 770 2 RPM 850 890 920 960 990 1040 1090 1130 Power W 220 229 237 247 257 266 275 283 CFM 1110 1080 1050 1010 970 940 910 880 3 RPM 1070 1110 1150 1180 Power W 351 363 373 384 CFM 1140 110...

Страница 36: ...273 282 294 305 316 326 335 CFM 1220 1190 1150 1130 1100 1060 1030 1000 3 RPM 1020 1040 1070 1110 1140 1180 1220 1250 Power W 361 369 377 387 401 414 426 428 CFM 1370 1340 1310 1290 1260 1230 1200 11...

Страница 37: ...rmostat Tape off unused wires Note All customer supplied wiring to be copper only and must conform to NEC and local electrical codes Wiring shown with dashed lines must be field supplied and field ins...

Страница 38: ...somewhere else 3 Inspect all electrical connections Connections must be clean and tight at the terminals 4 Replace any panels or covers removed for steps 2 4 The chassis is now ready for installation...

Страница 39: ...antifreeze is used in the loop ensure the Teflon tape or pipe joint compound is compatible with the antifreeze type Locate the 2 shutoff valves inside the unit cabinet Figure 16 Supply water in is alw...

Страница 40: ...reparation for Start up Section of this manual 5 When the system is clean and flushed open both water shut off valves and check piping for leaks Repair all leaks before continuing 6 Complete electrica...

Страница 41: ...et and chassis is properly connected f Assure that the unit drain is properly positioned secured and not blocked g Verify that the nuts used to secure the blower assembly to the fan deck are tight h C...

Страница 42: ...shut off valves at each cabinet on the riser except the shut off valve on the top floor 3 At the top floor install the hose kit and connect the ends of the hoses with the factory riser flush adapter...

Страница 43: ...onnected to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP sw...

Страница 44: ...re input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open ECM Motor Option Jumpers Set at Factory For TSL09 and 12 switch ECM motor set AO 1 jumper to PWM...

Страница 45: ...ilerless mode the compressor is only used for heating when LT1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into e...

Страница 46: ...ain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low p...

Страница 47: ...ntering Water Temp Sensor Green 2 Wires Connect to DXM2 T3 LT1 Water Coil Protector Grey 2 Wires Harness to DXM2 LT1 LT2 Air Coil Protector Violet 2 Wires Harness to DXM2 LT2 Notes 1 Sensors must be p...

Страница 48: ...nd minimum ranges of the unit For more specific unit performance reference the product catalog the submittal data sheets or contact your supplier for assistance Unit Commissioning and Operating Condit...

Страница 49: ...ir in the system can cause poor operation or system corrosion Cooling tower boiler Check equipment for proper set points and operation Standby pumps Verify that the standby pump is properly installed...

Страница 50: ...s for pressure to equalize before beginning heating test a Adjust the thermostat to the lowest setting Place the thermostat mode switch in the HEAT position b Slowly raise the thermostat to a higher t...

Страница 51: ...9 12 9 11 9 10 19 20 179 187 415 455 13 18 14 16 9 11 44 46 100 1 5 139 147 448 471 8 9 13 16 18 20 18 19 2 25 138 146 420 445 8 10 11 13 12 13 18 19 3 0 138 146 405 432 8 10 10 11 9 10 18 19 120 1 5...

Страница 52: ...3 18 19 3 0 138 146 405 432 8 10 10 11 9 10 18 19 120 1 5 144 153 549 583 7 8 15 17 17 19 17 18 2 25 143 153 525 557 7 8 12 14 11 13 17 18 3 0 143 152 511 543 8 9 11 13 9 10 17 18 Entering Water Temp...

Страница 53: ...9 11 9 11 15 17 17 18 6 00 150 155 513 523 8 10 7 9 10 12 17 18 8 0 147 152 502 512 9 11 7 9 8 10 17 18 Entering Water Temp F Water Flow GPM Cooling Heating Suction Pressure PSIG Discharge Pressure P...

Страница 54: ...2 1 5 1 4 1 1 0 3 5 1 4 2 3 3 2 4 2 8 0 5 6 8 6 7 4 4 4 2 4 0 0 7 TSM TSL24 4 0 0 9 0 5 0 4 0 3 0 4 6 0 2 3 2 2 1 8 1 8 0 6 8 0 5 0 4 3 3 8 3 2 0 8 TSM TSL30 4 0 0 9 0 5 0 4 0 3 0 4 6 0 2 3 2 2 1 8 1...

Страница 55: ..._______________Sales Order No ___________________________________ In order to minimize troubleshooting and costly system failures complete the following checks and data entries before the system is pu...

Страница 56: ...consistent washing of these filters in the opposite direction of the normal air flow once per month using a high pressure wash similar to those found at self serve car washes Condensate Drain In area...

Страница 57: ...emperature limit setting 30 F vs 10 F 1 C vs 12 C Normal airside applications will require 30 F 1 C only X X Bad thermistor Check temp and impedance correlation per chart Y Y Condensate Fault Code 6 X...

Страница 58: ...backfill ground moisture High Head Pressure X Reduced or no air flow in heating Check for dirty air filter and clean or replace Check fan motor operation and air flow restrictions Too high of externa...

Страница 59: ...2 X 4 SURFACE BOX ON CABINET HARNESSES ARE PART OF MOTOR 2 PIN is not connected 11B0100N19 30 USED ONLY ON 30 36 11B0100N08 30 USED ONLY ON 9 24 Note 5 Red Yellow Blue Orange Brown Gray White Violet...

Страница 60: ...sis does not have communicating stat option must move 4 wires at DXM2 P1 to P4 BRN to GND WHT to A VIO to B Red to R Remaining wires at P1 remove and tape off A91558_ _ THERMOSTAT 6 Note 2 65 24 36 65...

Страница 61: ...ake Connect Here Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 P2 12 PIN 11B0100N11 S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included 12 FOR ADA ONLY 11B0100N15 30 Surf...

Страница 62: ...ray White Violet 1 2 3 4 5 6 7 8 11B0100N15 30 Surface Mount Option Only 11B0100N14 12 Remote No Whip Option Only 2 X 4 SURFACE BOX ON CABINET 12 FOR ADA ONLY S11S0021N02 04 06 Cabinet Whip 15 25 35 F...

Страница 63: ...not have communicating stat option must move 4 wires at DXM2 P1 to P4 BRN to GND WHT to A VIO to B Red to R Remaining wires at P1 remove and tape off A91558_ _ THERMOSTAT 6 Note 2 65 24 36 65 72 36 3...

Страница 64: ...wire diagram for wire colors and connection points A91558_ _ THERMOSTAT 6 Note 1 30 FOR ADA OPTION ONLY P1 TEST PINS 72 30 72 65 65 24 36 11B0100N19 30 USED ONLY ON 30 36 11B0100N08 30 USED ONLY ON 9...

Страница 65: ...n Make Connect Here Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 P2 12 PIN 11B0100N11 S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included 12 FOR ADA ONLY 11B0100N15 30 S...

Страница 66: ...r Out Pres 9a Press Drop 9b Flow Rate Return Air Temp Supply Air Temp Heat of Extraction Absorption or Heat of Rejection HE or HR Flow Rate x Temp Diff x Fluid Factor s e t o N n o i t p i r c s e D T...

Страница 67: ...r incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or replace...

Страница 68: ...ated 12 16 14 Edits Page 15 Updated 10 17 14 Misc edits Updated 09 03 14 Figure 17 Page 27 Updated 06 02 14 Created Revision History 97B0127N01 97B0127N01 7300 S W 44th Street Oklahoma City OK 73179 P...

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