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Clenergy PV-ezRack SolarRoof Series, Планирование и руководство по установке

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Project: CL-10088-SM-REV-C

Client: Clenergy Australia

PV-ezRack 

Engineering Certificate

Note 1

Spacing tables based on a minimum depth into timber of 35mm.

Note 2

Note 3

- 28 %

- 40 %

- 40 %

- 40 %

Note 4

Note 5

Note 6

Description

General Notes

Standard screws shipped for Tin and Tile Roof Interfaces 

Metal Purlins/Battens

Fasteners to use

0.75 mm

Tile Interface: 

10 TPI or 13g (6mm) - 10 TPI Roof Zip

This Engineering Document was designed to cater for most common installation scenarios
however, it does not cater for all of them. Contact Clenergy if you are unable to comply with
any of the installation specifications listed on this document.

Wind 

Region A

1.5  mm - 2.4 mm

Wood Purlins and Rafters

Components

Part No.

Buildex- 14 - 11 x 70 Hex Head Zips Climaseal 3 with 16 mm 
ABW on G550 Steel Battens

The following components are satisfied for use according to AS/NZS 1664.1:1997-Amdt
1:1999 and AS/NZS 1170.2:2011 Amdt 4-2016

Timber F7 (Pine) and Timber 17 
(Hardwood). 35 mm embedment

Wind 

Region B

Wind 

Region C

Wind 

Region D

Buildex- 14 - 11 x 70 Hex Head Zips Climaseal 3 with 16 mm ABW

Fasteners to be used

Tin and tile spacings were calculated based on Steel Purlins G450 1.5mm and Timber F7
(Pine). For 0.75 mm Steel Battens and 1.2mm purlins, all spacings shall be reduced as follows:

Tin Interface: 

Buildex- 14 - 11 x 70 Hex Head Zips Climaseal 3 

with 16 mm ABW or 14g (6.3 mm) 

Tin Spacings were calculated based on Steel Purlins G450 1.5 mm. Contact Clenergy to find
the increase factor suitable for  1.9mm and 2.4mm purlin thickness.

ECO-Rail

ER-R-ECO/XXXX

ECO Rail

R-ECO/XXXX/AUMF

PV-ezRack Australian Made Mill Finish 
ECO Rail

ER-SP-ECO

PV-ezRack Splice for ECO rail

Splice

Australian Made Mill 
Finish ECO Rail

Final Copy

11/12/2019

15

Содержание PV-ezRack SolarRoof Series

Страница 1: ...PV ezRack SolarRoof Code Compliant Planning and Installation Guide V3 0 Complying with AS NZS1170 2 2011 AMDT 2 2016...

Страница 2: ...ding any updates that may supersede this manual Ensuring that PV ezRack and other products are appropriate for the particular installation and the installation environment Using only PV ezRack parts a...

Страница 3: ...Region A which indicates a Regional Wind Velocity of 43 m s with wind average recurrence of 200 years Some areas are designated Region B 52 m s Local authorities will advise if this applies in your a...

Страница 4: ...isolated trees and uncut grass Terrain Category 2 5 TC2 5 Terrain with a few trees or isolated obstructions This category is intermediate between TC2 and TC3 and represents the terrain in developing...

Страница 5: ...of PV ezRack SolarRoof Interface Spacing Table in Certification Letter 2 5 Determine the Installation Area of Roof Please refer to the Certification Letter and Interface Spacing Table page 25 If a pr...

Страница 6: ...Inter Clamp C U 30 46 G Universal Clamp C U 30 46 Universal Clamp Component list ER EC DU35 40 End Clamp Dual 35 or 40mm ER EC DU40 46 End Clamp Dual 40 or 46mm ER R ECO ECO Rail ER SP ECO Splice for...

Страница 7: ...l ER I 02 Flat Tile Interface ER I 04 Slate Interface ER I 05 Tin Interface Component list ER I 05 CM Tin Interface with Click Module EZ GL ST PV ezRack Grounding Lug with Copper Pipe EZ AD C43 Adapte...

Страница 8: ...gy com au www clenergy com au 07 page of 25 System Overview 4 System Overview 4 1 Overview of PV ezRack SolarRoof Tile Roof Tin Roof 1 1 2 2 3 3 4 4 5 5 End Clamp 1 Inter Clamp 2 ECO Rail 3 Tile inter...

Страница 9: ...ing or seizing of threads 4 2 2 General installation instructions 1 Apply force to fasteners in the direction of thread 2 Apply force uniformly to maintain the required torque 3 Professional tools and...

Страница 10: ...n site modifications or alteration of the system please provide marked up drawings sketches for Clenergy s review prior to modification for comment and approval 5 Installation Instruction Assess the n...

Страница 11: ...in the figure on the right following the Buildex screws installation guide below Use a 3 8 Hex Socket Use a mains powered or cordless screw driver with a drive speed of 3 000 RPM maximum Fit the drive...

Страница 12: ...e rear side of the rail Fasten the first M8 Bolt using an Allen key and slide the next rail into the splice Tighten the second M8 Bolt using an Allen key The total rail length is recommended not to be...

Страница 13: ...s at the positions marked X in the figure shown Then the number of Grounding Clips number of PV Module Eg 4 grounding clips in the figure shown 2 When there is an odd number of PV Module in each row I...

Страница 14: ...ing the End Clamps Then fasten lightly with the Allen Key as shown in the figure on the right Step 2 Slightly lift the PV Module and slide Inter Clamps and Grounding Clips into position The teeth on G...

Страница 15: ...lip C U 30 46 G is positioned correctly according to 5 3 1 Deployment of Grounding Clip Step 2 Incline the Universal Clamp to fit the lower channel against the lower channel of the Rail and press the...

Страница 16: ...med PV Module into the other side of the Universal Clamp Ensure the Grounding Clip is fully covered and ensure the frame of the PV Module is in close contact with Universal Clamp as shown in the figur...

Страница 17: ...Fasten the bolt M6 14 with 5 6 N m and the bolt M8 25 with 16 20 N m as shown in the figure on the right Copper Pipe will be supplied for the case that using small size Copper Wire There are three sol...

Страница 18: ...th Buildex 14 11 x 70 14 gauge 6 3 mm 11 TPI 70 mm long Hex Head Zips screw Fix the ER I 05 at the planned locations on metal or wood purlins as shown in the figure on the right following the Buildex...

Страница 19: ...e The purlin thickness should be no less than 0 75mm and no more than 2 4mm Please refer to the recommended torques in 4 2 3 Safe Torques Screws not exposed to frequent rain should be washed down with...

Страница 20: ...s using EZ AD C43 and ER I 05 Adapter Puck for Corrugated Iron Roof and Tin Interface Attach the EZ AD C43 on the planned position and then fix the ER I 05 on metal or wood purlins as shown in the fig...

Страница 21: ...Installation 5 5 1 Isolator Shade Installation To be Fixed along the Rail Assemble the Isolator Shade step by step as shown in the figure on the right Recommended torque for M6 bolts is 4 5N m which...

Страница 22: ...position for Isolator Shade installation on the Rail Note Allow space above the Rail for the Isolator Shade Cover to open fully Rotate up the Cover and fix the Isolator to the Isolator Shade accordin...

Страница 23: ...lator Shade is at the end of the rail using the Angle Bracket as below Assemble the Isolator Shade step by step as shown in the Figure on the right Recommended torque for M6 bolts is 4 5N m which allo...

Страница 24: ...ow space above the Rail for the Isolator Shade Cover to open fully Recommended torque for M8 Bolts for fixing Angle Bracket on Isolator Shade is 8 10N m Recommended torque for M8 Bolt for fixing Isola...

Страница 25: ...not followed by Purchaser This Warranty does not cover damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not...

Страница 26: ...Unit 1 10 Duerdin St Clayton VIC 3168 Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail tech clenergy com au www clenergy com au 25 page of 25 Certification Letter and Interface Spacing Table...

Страница 27: ...2 1m Solar panel width up to 1 1m Attached are the tables showing the spacings according to Wind Region roof pitch and building height The values shown on these tables will be valid unless an amendme...

Страница 28: ...any use of or reliance upon this report by any third party other than Clenergy s clients STRUCTURAL DESIGN DOCUMENTATION PV ezRack SolarRoof Interface Spacing Table According to AS NZS 1170 2 2011 Am...

Страница 29: ...4600 2005 Cold Formed Steel Structures AS 4100 1998 Steel Structures Aluminium AS 1684 2 2010 Amdt 2 2013 Residential Timber framing AS 1720 1 2010 Amdt 3 2015 Timber design Wind Terrain Category 2 2...

Страница 30: ...ace Solar Panel Dimension Terrain Category Roof Angle 0 10 Roof Angle 10 20 Roof Angle 20 30 20 H 30 15 H 20 10 H 15 5 H 10 H 5 Building Height m 875 802 686 408 394 357 321 284 H 5 1065 977 678 634 5...

Страница 31: ...537 488 431 396 Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details Type of Rail Type of Interface Solar Panel Dimension Terrain Cat...

Страница 32: ...H 10 10 H 15 15 H 20 20 H 30 1529 1483 1407 1392 1346 437 421 382 343 304 726 679 593 538 476 1139 1046 936 858 733 H 5 5 H 10 10 H 15 15 H 20 20 H 30 1560 1514 1436 1420 1373 Note This Engineering re...

Страница 33: ...15 H 20 20 H 30 1482 1438 1364 1349 Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details Type of Rail 1305 Type of Interface Solar Pa...

Страница 34: ...1485 1436 466 450 408 366 325 1665 1615 1532 1515 1465 774 724 633 575 508 1216 1116 999 916 783 Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for...

Страница 35: ...10 H 15 15 H 20 20 H 30 1392 Wind Region Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details PV ez Rack SolarRoof Interface spacing...

Страница 36: ...d Region Building Height m H 5 5 H 10 10 H 15 15 H 20 20 H 30 1579 1496 1469 1432 1377 Wind Region Building Height m H 5 5 H 10 10 H 15 PV ez Rack SolarRoof Interface spacing Table for Tin Roof Type o...

Страница 37: ...ype of Rail Type of Interface Solar Panel Dimension Terrain Category Purlin Thickness Roof Angle 30 60 Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 1...

Страница 38: ...is Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details Roof Angle 20 30 Wind Region Building Height m H 5 5 H 10 10 H 15 15 H 20 20 H 30 1662 1...

Страница 39: ...Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details Roof Angle 30 60 1652 1561 1515 1469 PV ez Rack SolarRoof Interface spacing Tabl...

Страница 40: ...H 5 5 H 10 10 H 15 15 H 20 20 H 30 1680 1662 1597 Roof Angle 20 30 Note This Engineering report is based on 2 m x 1 m panels and two rails per panel Refer to Note 12 for further details PV ez Rack Sol...

Страница 41: ...terface Solar Panel Dimension Terrain Category Wind Region Building Height m 1074 1065 918 826 661 652 588 514 1671 1662 1597 1524 1441 1423 1368 1248 Note The above spacings are for Up Wind End and D...

Страница 42: ...BW on G550 Steel Battens The following components are satisfied for use according to AS NZS 1664 1 1997 Amdt 1 1999 and AS NZS 1170 2 2011 Amdt 4 2016 Timber F7 Pine and Timber 17 Hardwood 35 mm embed...

Страница 43: ...versal Clamp for Frame Height 30 46mm with Grounding Clip Splice ER SP ST PV ezRack Splice for Standard Rail 200mm Inter Clamp ER IC STXX Inter Clamp clamp Z Module Bolt End Clamp Standard Rail ER EC...

Страница 44: ...terface ER I 05 Black Universal Clamp C U 30 46 G BA Black Universal Clamp with grounding clip Components The installed frame must comply with the clamping zone of the PV Panel For Terrain Category TC...

Страница 45: ...prone area a special design must be made 2 rails 2100 1100 10 2 rails 4 rails 2000 1100 2000 1100 1700 1100 1700 1100 Spacing Panel length width mm Number of rails per panel 1700 1100 4 rails 3 rails...

Страница 46: ...tender ER RE 200 reduce interface spacings by 15 on Wind Region A and B and 30 on Wind Region C and D ER I 23 ER I 26 Use the same spacing listed on the tables of this certificate for panels installed...

Страница 47: ...e Gap between the underside of the panel and the roof to be no less than 50mm and no more than 300mm The lowest value on Step 2 equates to a Choose the lowest value between h b x 0 2 and d x 0 2 Deter...

Страница 48: ...C Client Clenergy Australia PV ezRack Engineering Certificate Roof Pitch 10 Roof Pitch 10 Flat Mono Slope Roof 10 Flat Mono Slope Roof 10 Internal Central Intermediate Up Wind End and Down Wind End F...

Страница 49: ...ergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977 8407240 E mail sales_ph clenergy com www clenergy ph Clenergy Thailand 9 2 5th Floor...

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