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Troubleshooting

P2398PM | 2018-10

Apex Tool Group GmbH

Troubleshooting

Error messages, software updates and data storage

Error messages for shut-off cause

Error message

Description

Measure

Export script not available.



Try to export the script two to three
times.



If the error message continues to
occur, perform a software update.

Error during export.



Connect USB stick.



Check USB stick for errors.

Error while writing the archive.



Check USB stick for errors.

E10

Software update script not available.



Try two to three times to perform the
software update.



If the error message continues to
occur, contact the service depart-
ment at Apex Tool Group GmbH.

E50

Crash during software update.

E99

Timeout on startup expired.



Connect USB stick.

E200

Several

.tma

files available.



Make sure that there is only one

.tma

file on the USB stick.

E210

No compatible update packages found.



Make sure there is a

.tma

file on the

USB stick.

Error message

Description

?S?

Abort due to other errors

Abbr

Abort by the controller

AN1F

Transducer 1 absent

Ang<

Angle too small

Ang>

Angle too large

BLOC

Tightened on block

COMM

Host<-->TM communication error

Erg?

Measuring board provides no result

EV<

Not enough measured values for evaluation

FC<

Clamping force too low

FC>

Clamping force too great

FL>

Max. time for stick-slip exceeded

FLT

Servo warnings

FMK

Measuring board error

FPEF

Error in Snug Point Detection

FRC<

Residual clamping force too low

FRC>

Residual clamping force too great

FSMW

Not enough rundown data

GD<

Gradient too small

GD>

Gradient too large

GEB?

Encoder error torque/angle

Error output section, excessive current

IRED

Current/TQ redundant

JMP

Error due to the socket slipping off

KAL1

Calibration error, Transducer 1

LFF

Bearing fault

Содержание CellCore

Страница 1: ...CellCore For more information about our products visit www ClecoTools com Programming Manual P2398PM 2018 12 Cordless Assembly Tools Software S169262...

Страница 2: ...mitted on electronic mechanical optical or other media without the express permission of the Apex Tool Group Disclaimer The Apex Tool Group reserves the right to modify supplement or improve this docu...

Страница 3: ...tApps menu 17 3 7 1 Configuring FastApps 18 3 7 2 Selecting the direction of rotation 20 3 7 3 Selecting the tightening strategy 21 3 7 4 Advanced settings 21 3 7 5 Resetting FastApp 23 3 8 Settings 2...

Страница 4: ...8PM 2018 12 Apex Tool Group GmbH EN 3 11 5 Saving parameters 46 3 11 6 Software update 47 3 11 7 Deleting an archive 48 3 11 8 Resetting to factory settings 49 4 Tightening sequence 50 5 Troubleshooti...

Страница 5: ...Hardware description mPro200GC AP CellCore P2402KA Quick reference guide WLAN data transmission CellCore installation P1730E Tightening sequence P2381TS EMS error messages P2280SW Programming manual...

Страница 6: ...mbined with the word Caution indicates a hazard with a low level of risk which if not avoided could result in minor or moderate injuries or environmental damage Note A symbol combined with the word No...

Страница 7: ...astApps mode mPro mode Abb 2 1 LCD and CellCore controls 2 1 LCD See Chapter 3 Menus and Functions Seite 9 2 2 Confirmation button The confirmation button has the following functions Open menu Confirm...

Страница 8: ...selection box up Press and hold to go directly to the run screen from all menu levels Press to increase a value Press and hold to increase a value quickly jump by one Press to move the selection box t...

Страница 9: ...the tool off 2 Press the button The symbol is displayed on the LCD After five seconds the tool switches off Option 3 The tool will switch off if it is not used for a certain time See Setting the shut...

Страница 10: ...cate which functions are activated 15 Nm 15 7Nm 270 3 10 270 3 350 1 Footer Run screen Submenus and parameters Header Symbol for the current menu Symbol Description Battery is plugged in WLAN connecti...

Страница 11: ...essed to change between counterclockwise rotation and runscreen Select linking group This button only applies to the run screen or must be pressed to change between ten possible Linking groups in the...

Страница 12: ...Menus and Functions 12 P2398PM 2018 12 Apex Tool Group GmbH 3 EN 3 3 Menu structure overview 1 IP SW NM OS GW MA ADV 0s 3s 5V 4 3 123 1 yP LQyOE ft lb 2 Old New...

Страница 13: ...group for the tightening sequence is selected in the mPro mode on the controller Abb 3 2 Run screen in the mPro mode Symbol Description Linking group Batch display Number of tightening positions for a...

Страница 14: ...rque Display of the angle shutoff The value to the right of the symbol indicates the shut off angle Display if the tightening strategy is not parameterized Display of the currently selected Linking gr...

Страница 15: ...programmed for the Linking group in the controller or in the FastApps menu During tightening the LCD flashes yellow gray The speed for the counterclockwise rotation starts at 20 rpm and increases to 3...

Страница 16: ...6 P2398PM 2018 12 Apex Tool Group GmbH 3 EN 3 6 Main menu Abb 3 5 Main menu Button Description FastApps menu The menu is used to parameterize Linking groups in the FastApps mode Settings Diagnostics C...

Страница 17: ...nt settings will not be carried over to the new mode Display of the currently selected Linking group Up to ten Linking groups can be programmed The number on the button indicates which Linking group i...

Страница 18: ...utoff For a torque shutoff enter the shut off torque For an angle shutoff enter the shut off angle Once the value has been reached the tightening process is completed This setting option is the same a...

Страница 19: ...is setting option is the same as in the menu Advanced settings Seite 21 Batch display Enter the number of tightening positions for a Linking group Start speed display Enter the start speed Advanced se...

Страница 20: ...M 2018 12 Apex Tool Group GmbH 3 EN 3 7 2 Selecting the direction of rotation Abb 3 8 Submenu Selecting the direction of rotation Button Description Direction of rotation right hand thread Direction o...

Страница 21: ...gs Abb 3 10 Submenu Advanced Settings Button Description Torque shutoff Sequence 31 Shut off torque controlled tightening sequence with torque and rotation angle check See 4 Tightening sequence Seite...

Страница 22: ...in the Advanced Settings menu the minimum and maximum torque the minimum and maximum angle as well as the threshold torque are not calculated automatically Display of the maximum torque Display of th...

Страница 23: ...ocess The settings for the selected Linking group FastApp are not reset Reset FastApp is exited Press to reset the FastApps menu All settings for the selected Linking group FastApp are deleted The Res...

Страница 24: ...398PM 2018 12 Apex Tool Group GmbH 3 EN Button Description Display and set time and date Adjust screen brightness Adjust tool light Set shut off properties Select torque units PIN menu Lock menu Allow...

Страница 25: ...bers Use the and buttons to switch between the input boxes 3 Confirm with the button After the changes have been made the input is checked If the input is permissible the input box is highlighted in g...

Страница 26: ...ness Abb 3 14 Submenu Screen brightness Button Description Brightness Level 1 The LCD is dark and dimly lit Brightness Level 2 The LCD has medium illumination This is the default setting that is used...

Страница 27: ...t disabled Tool light never goes on Tool light will only go on when the Start switch is pressed halfway During tightening it is switched off Tool light is on as long as the Start switch is pressed hal...

Страница 28: ...shut off properties Button Description Shutoff after idle mode Enter the time in minutes after which the tool switches off if no button or key has been pressed Undervoltage limit Enter the voltage in...

Страница 29: ...g the torque units The torque values on the run screen are displayed in the selected units The selection is also used for the data export Abb 3 17 Submenu Selecting units Button Description Units Newt...

Страница 30: ...N menu If only one PIN is defined then it applies to all the access levels PINs for higher access levels also apply to the lower access levels Example If asked for PIN 2 both PIN 2 2222 and PIN 3 3333...

Страница 31: ...on the respective menu To open these menus a PIN must be entered A PIN consists of four numbers To enter a PIN 1 Enter four numbers The number on the lock indicates which PIN must be entered Use the a...

Страница 32: ...eviously defined enter 0000 4 For enter the new PIN The PIN must not be 0000 5 To save the PIN press The new PIN is activated and the menu is exited Deactivating a PIN For enter 0000 to deactivate a P...

Страница 33: ...vated To open the main menu from the run screen a PIN must be entered Unlocking is pos sible with each access level The requirement is that a PIN has already been defined PIN lock disabled All menus c...

Страница 34: ...ed Linking groups can be carried out in the run screen There is no need to enter a PIN Button Description Warning Movable parts Never reach into the rotating parts of the tool Make sure that the rotat...

Страница 35: ...tal result is shown as the Actual Angle If the test run is not aborted by a monitoring criterion and the total result is greater than or equal to 360 then it is evaluated as OK and displayed Monitorin...

Страница 36: ...functionality of the measuring sensor can be checked and the torque measurement can be evaluated At the beginning of the test the torque is 0 Nm Throughout the entire test the torque is measured and d...

Страница 37: ...libration value Abb 3 27 Submenu Calibration value Symbol Description Display of the current torque Display of the maximum torque 0 08 Nm 0 13 Nm Symbol Description Display of the neutral position val...

Страница 38: ...lay of the current battery voltage For high operational capability this voltage is continuously monitored during the tight ening process If the voltage drops below the undervoltage a warning is issued...

Страница 39: ...is only available in the FastApps mode In the mPro mode the menu is hidden In Tool constant the torque calibration value of the tool can be adjusted This may be necessary if the torque of the tool cha...

Страница 40: ...he WLAN connection is to be found To configure WLAN settings use the LiveWire RF Configuration software See Document P2372JH If the tool is programmed so that WLAN settings are assigned via DHCP this...

Страница 41: ...s 3 EN 3 11 Utility Abb 3 32 Menu Utility Gateway display MAC address display Signal strength in dB display Region display Symbol Description GW MA Button Description Display of the software versions...

Страница 42: ...ftware update Delete archive Reset to factory settings Switch off tool Tool switches off after five seconds Button Description Symbol Description Display of the software version for the measuring boar...

Страница 43: ...d The csv file contains a table with the following columns Button Description Start the saving process Display of the saving progress The status bar indicates what percentage of the archive is already...

Страница 44: ...ult Either OK or NOK is entered Stage Fastening stage Reason Shut off cause See Error messages for shut off cause Seite 52 GraphicID Number of the graphic entry Column Description Button Description S...

Страница 45: ...file the angle time torque and speed are entered for each data point The csv file contains a table with the following columns 3 11 4 Loading parameters All data except the archive data are loaded on t...

Страница 46: ...ers Display of the status of the loaded parameters After loading the status bar is red or green Green The loading process has been successfully completed There is an OK in the status line Red An error...

Страница 47: ...meters_ DateTime zip 3 11 6 Software update Abb 3 38 Submenu Software update Button Description Start the software update Display of the software update progress The progress bar indicates what percen...

Страница 48: ...pressed to start the software update The progress bar and status bar indicate when the software update has been completed After the software update has been completed the tool restarts Option 2 Carry...

Страница 49: ...Resetting to factory settings Button Description Press to cancel the process The tool is not reset to factory settings The Resetting to factory settings menu is exited Press to reset the tool to fact...

Страница 50: ...s parameterized the speed is reduced from the starting speed to the final speed starting from the threshold torque to the maximum torque The final speed must be lower than the standard speed The angle...

Страница 51: ...ss than the starting speed rpm As soon as the threshold torque is reached the speed is reduced from the starting speed to the final speed at the maximum torque With increasing torque the speed drops B...

Страница 52: ...es available Make sure that there is only one tma file on the USB stick E210 No compatible update packages found Make sure there is a tma file on the USB stick Error message Description S Abort due to...

Страница 53: ...Phase 3 Torque too high P4M Phase 4 Torque too low P4M Phase 4 Torque too high PAR Wrong parameter PS Wrong parameter set RAM Memory error measuring board SA Canceled by removal of the start signal Se...

Страница 54: ...The warning threshold for undervoltage is not set to the minimum value On the control screen Tool Setup Tool Settings reduce the Undervoltage V To set the warning threshold High torque is needed durin...

Страница 55: ...tool No WLAN data communi cation between the con troller and tool The IP address of the tool is not correctly entered in the controller 1 On the control screen Tool Setup check whether the IP address...

Страница 56: ...inal speed 22 Footer 11 G Gateway 41 H Header 10 I IP address 40 L LCD 7 Linking group parameterizing 18 selecting 11 15 Lock 10 Lock menu 24 Locking a menu 33 M Measuring board 42 Menu structure 12 m...

Страница 57: ...torque 19 Tightening sequence 50 Tightening strategy 14 21 Time 24 25 Tool constant 35 39 Tool light 24 27 Torque 13 15 maximum 22 minimum 22 Torque shutoff 17 21 Torque test 34 36 Torque units 24 29...

Страница 58: ...LAND Apex Tool Group GmbH C O Spline Gauges Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Phone 44 1827 8727 71 Fax 44 1827 8741 28 FRANCE Apex Tool Group SAS 25 Avenue Maurice Chevalier ZI...

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