
Coil Tube Boiler Operator's Manual: Models CB-200-CTB, CB-350-CTB, and CB-500-CTB
9-1
SECTION 9: MAINTENANCE
Understanding Maintenance
Maintaining your Clean Burn CTB is an important activity which includes several periodic maintenance
activities and an annual burner tune-up...all are necessary to keep your boiler running in peak condition.
WARNING: Failure to maintain and/or improper servicing by unqualified personnel may
adversely affect the proper, safe operation of your coil tube boiler, may reduce the service
life of your boiler, and may void your warranty.
The following chart summarizes all the maintenance activities which should be performed on the CTB at
the intervals indicated. Instructions/procedures for these activities are included in this chapter.
Maintenance Activity
Interval
Cleaning the canister filter
Before vacuum gauge reads 10" HG of vacuum
Servicing the metering pump
At least once a year
Cleaning the check valve/screen
At least once a year
Cleaning water/sludge out of oil tank
At least once a year
Cleaning out ash (CB-200-CTB)*
Approx. every 750 hrs. per burner hour meter
Cleaning out ash (CB-350-CTB)*
Approx. every 1000 hrs. per burner hour meter
Cleaning out ash (CB-500-CTB)*
Approx. every 1000 hrs. per burner hour meter
Cleaning / Maintaining the Draft Inducer
At least once a year
Checking boiler water condition
Periodically by qualified water treatment company
Annual burner tune-up
At least once a year
*It is very important to clean the ash from the CTB on schedule. Normal use of the boiler requires
clean-out at least twice during the heating season. Heavy, around-the-clock usage requires more
frequent clean-out (e.g. one month of continual running of the boiler is 720 hours).
NOTE:
IMPORTANT!
Record all maintenance activities in the Maintenance Record provided in the
Appendixes.
Annual Preventative Maintenance and Burner Tune-up
The Clean Burn CTB requires annual preventative maintenance. The burner also requires an annual
tune-up to keep it running in peak condition. The burner tune-up should be performed by a qualified
Clean Burn service technician who has the necessary parts and expertise.
Contact your local Clean Burn dealer to schedule the annual maintenance for your boiler. Various
levels of service are provided to fit your particular need. This work is usually performed during the
warm-weather months to prepare the boiler for the next heating season.
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