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Clarke 2090908, Инструкция по эксплуатации и обслуживанию, Страница: 15 / 20

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

Compressor runs 
‘on load’ when 
no air is being 
used.

Leaks in the system.

Locate leaks by means of 
soapy water and repair.

Compressor is 
constantly ‘on 
load’ and does 
not reach the 
set pressure.

Inlet filter blocked.

Dismantle and clean or return 
the machine to your service 
agent.

Leaks from air receiver 
fittings.

Locate and tighten any loose 
connections.

Valves blocked by dirt.

Contact your CLARKE service 
department.

Pressure gauge defective.

Replace pressure gauge.

Air leaks from cover or 
drain plugs.

Empty air receiver and change 
any leaking seals.

Machine too small in 
relation to air consumption.

Obtain larger compressor.

Oil in the air 
delivered

Sump is over full.

Reduce to correct level.

Cylinder parts badly worn.

Contact your service         
department.

Intake air filter blocked.

Clean/change air filter.

Compressor’s oil 
consumption 
increasing

Too much oil in compressor.
Leaks around crankcase.

Check oil level 2 or 3 minutes 
after stopping.

Working temperature of 
compressor too high due 
to insufficient cooling.

Contact service department.
Increase ventilation to air     
compressor.

Cylinder worn.

Contact service department.

Intake air filter blocked.

Clean or replace.

Oil level rises in 
compressor 
though none 
has been added

Condensation in 
compressor pump.

Drain oil completely to remove 
condensate and contami-
nated oil.

Condensation 
at air outlet 
points

Compressor taking in air 
which is too warm.

Obtain better fresh air supply to 
compressor.

Engine cuts out 
and will not re-
start.

Lack of oil has caused the 
‘low oil cut-out’ to trip and 
stop the engine.

Top up engine oil as shown on 
page 5.

Check for low fuel level.

Ensure engine has cooled and 
is safe to re-fuel.

PROBLEM

PROBABLE CAUSE

REMEDY

Содержание 2090908

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 AIR COMPRESSOR MODEL NO CFP11F PART NO 2090908 ...

Страница 2: ...ths from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect y...

Страница 3: ...ompressor dry at all times Similarly clean air will allow the compressor to work efficiently Do not use in dusty or otherwise dirty locations 8 Some metal parts can become hot during operation DO NOT touch these until the compressor has cooled down 9 ALWAYS set the pressure regulator to the recommended setting for the air tool being used 10 When spraying flammable materials e g cellulose paint ens...

Страница 4: ...ent attached to it 19 Make sure that any equipment or air tool used in conjunction with your compressor has a safe working pressure exceeding that of the compressor 20 Take care when transporting the compressor to prevent tipping over with resultant spillage of fluids SAFETY SYMBOLS The following safety symbols are found on the product Refer to instruction manual booklet Warning or Caution Hot sur...

Страница 5: ... there is adequate ventilation for Air intake to the compressor pump and engine Cooling for the compressor pump and engine Engine exhaust gases FILING WITH OIL The engine and compressor are supplied without oil inside A 1 litre bottle of dual purpose oil is provided in the box and must be added before use approx 0 6 L to the engine and 0 4 L to the compressor For future use suitable oils are avail...

Страница 6: ...el is visible between the high H and low L marks on the engine dipstick ADDING FUEL Remove the filler cap and fill the tank with unleaded fuel Max capacity 1 8 L Use a funnel to avoid accidental spillage of fuel If fuel is spilled it must be cleaned from the unit and surrounding area before attempting to start the engine Do not overfill CAUTION DO NOT SMOKE CAUTION LET A HOT ENGINE COOL BEFORE REF...

Страница 7: ...ools and proceed as follows 1 Turn fuel valve to the ON position 2 Set the choke lever to the starting position 3 Set the engine switch to the I ON position 4 Hold the starting handle firmly and pull lightly until you start to feel resistance then pull sharply to start the engine NOTE You may have to do this more than once WARNING ONCE THE ENGINE HAS STARTED ALLOW THE STARTING HANDLE TO RECOIL SLO...

Страница 8: ... to the air outlet using an appropriate connector 2 Attach the air tool to the other end of the air hose If using snap couplings use a whip end available from your CLARKE dealer 3 Restart the engine and allow pressure to build up in the receiver The gauge will show the available pressure in the receiver 4 Check the system for air leaks If any are apparent stop the engine and operate the air tool u...

Страница 9: ... THE COMPRESSOR 1 At the end of the day stop the engine by turning the engine switch to OFF and closing the fuel valve 2 Put a container below the drain valve to collect the condensate 3 Open the drain valves slowly Condensation will drain from the air receiver 4 Close the drain valve when the air receiver has fully drained 5 Turn the air regulator fully anticlockwise to close off the air supply 6...

Страница 10: ...ting pressure for the air tool Higher pressures and contaminated air will shorten the life of the tool due to faster wear and is a possible safety hazard MAINTENANCE DRAIN THE AIR RECEIVER DAILY BEFORE USE After use always open the drain valve s to make sure that any condensate is drained off CHECK OIL DAILY 1 Check the engine oil level is between the Low and High marks on the dipstick and top up ...

Страница 11: ...ater 5 Rinse and let the sponge filter dry completely before refitting 6 Clean the main filter element using a soft brush or a vacuum cleaner If the main filter element is damaged it must be replaced 7 Refit the filters and replace the cover securing with the wingnuts as above CHECK THE ENGINE INTAKE FILTER 3 MONTHLY 25 HOURS 1 Unscrew the engine air intake filter assembly and prize off the outer ...

Страница 12: ...gine oil Thereafter replace the oil after every 50 hours of operation or every 6 months To empty the oil from the either the compressor or engine remove the oil drain plug shown and drain into a suitable container Drain the oil when the engine is warm when it will drain quickly and completely A new washer should be used when replacing the drain plug CHECKING THE SPARK PLUG YEARLY EVERY 100 HOURS O...

Страница 13: ...mpress the washer 7 Refit the spark plug cap lead EVERY 2 YEARS 250 HOURS 1 Carry out the oil changes 2 Replace the spark plug and air filter 3 Request your CLARKE dealer to replace fuel lines MISCELLANEOUS SPARE COMPONENTS No Description Part No 1 Pump Assembly MK238 Complete 1370005 2 Honda Engine type GP160HQX3 5HP 8000002 3 Drain Cock 2000221 4 Pressure Gauge 2000171 5 Safety Valve 2000191 6 M...

Страница 14: ...not working placing compressor on load Drain receiver Clean or replace regulator Compressor is constantly on load Defective regulator Regulator set to a higher pressure than the safety valve s operating pressure Service or replace regulator Contact CLARKE service Dept Compressor has stopped and does not start Faulty or contaminated carburetor Contact your service department Compressor runs on off ...

Страница 15: ...ylinder parts badly worn Contact your service department Intake air filter blocked Clean change air filter Compressor s oil consumption increasing Too much oil in compressor Leaks around crankcase Check oil level 2 or 3 minutes after stopping Working temperature of compressor too high due to insufficient cooling Contact service department Increase ventilation to air compressor Cylinder worn Contac...

Страница 16: ...ooling fins or inlet filter Clean cooling fins and inlet filter Unit working at too high a pressure Contact CLARKE service department Compressor being over worked and running continuously Connect to a supplementary compressor or install a larger mode MODEL CFP11F Engine type Honda GP160 Pump type MK236 Air Receiver size 2 5 litres Max Output Pressure 100 psi Air Output volume 9 cfm Outlet connecto...

Страница 17: ...17 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Страница 18: ...18 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPRESSOR COMPONENTS ...

Страница 19: ...FN012035000 3 Cylinder Head FN116001001 23 Washer FN010072000 4 Spacer FN116060015 24 Screw M6 x 10 FN014013024 5 Heat Shield FN116060016 25 End Casing FN016032014 6 Screw M6 x 70 FN014002029 26 Screw FN014006083 7 Washer 6 5 x 18 FN014005044 27 Gasket FN116001025 8 Screw M5 x 18 FN014013042 28 Screw FN014022001 9 Elbow FN011015000 29 Eccentric Lobe FN116060005 10 Gasket FN116022009 30 Key FN11606...

Страница 20: ......

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