Chore-Time LIBERTY Feeding System Скачать руководство пользователя страница 3 | Manualshive

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Chore-Time LIBERTY Feeding System Скачать руководство пользователя страница 3

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Chore-Time Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Follow Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Decal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DANGER: Moving Auger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DANGER: Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CAUTION: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Manufacturer’s Recommendations: Birds per Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Planning the Floor Feeding System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

General Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Laying out the Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installing the Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Power Lift Winch Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Installing the Main Winch Cable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Screw Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Ceiling Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Steel Truss Installations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Drop Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Support Cords and Feed Cone  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Assemble the Feed Cone and Center Support  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Assemble the Center Support and Feed Cone to grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Feeder Line Assembly and Suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Feeder Pan Tube Assembly Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Assemble and Suspend the Feeder Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Installing the End Control, Boot Assembly, and Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Auger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Auger Brazing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Actuator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Actuator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Springs at end of system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Actuator Springs (9’-4 hole Tubes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Installing Actuator Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Attaching Feeder Lift Cords to the Actuator Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Anti-Roost Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
MIDLINE Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Midline Control with Mechanical Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Midline Control with (ES) Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

LIBERTY Feeder Management and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Initial Start-up of the Feeding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
General Operation of the LIBERTY Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

End Control and Mid line Control Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Control Pans utilize the manual ALL-OUT™ FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

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Содержание LIBERTY Feeding System

Страница 1: ...LIBERTY Feeding System with Electronic Sensor ES MF2426B January 2014 Installation and Operators Manual Installation and Operators Manual...

Страница 2: ...xclusions may not apply to you This warranty gives the original purchaser specific legal rights You may also have other rights based upon your specific jurisdiction Compliance with federal state and l...

Страница 3: ...Center Support 15 Assemble the Center Support and Feed Cone to grill 15 Feeder Line Assembly and Suspension 16 Feeder Pan Tube Assembly Process 16 Assemble and Suspend the Feeder Line 17 Installing th...

Страница 4: ...5 150 Plastic Hopper Components 45 Hopper Boot Suspension Bracket optional For Single and Twin Boot Hopper Support Kit Part No 49358 46 Single Boot Components Part No 6822 47 Twin Boot Components Part...

Страница 5: ...number Caution Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous situations Care should be taken to keep this information intact and easy to read at all time...

Страница 6: ...ifically state otherwise Ground all electrical equipment for safety All electrical wiring must be done by a qualified electrician in accordance with local and national electric codes Ground all non cu...

Страница 7: ...lbs 2 kg REVOLUTION 12 MODEL S C2 Plus LIBERTY C2 Plus S C H2 H2 Plus 60 90 Broiler 6 lbs 2 7 kg REVOLUTION 8 12 C2 Plus C2 Plus S G Plus G Plus S C LIBERTY H2 H2 Plus 55 80 Broiler 7 lbs 3 1 kg REVO...

Страница 8: ...der Control Pans should be at least 10 3 m from the Wall or Brood Curtain 5 Determine the distance to the Feeder Line from the Side Wall 6 Determine the distance from the Feed Hoppers to the End Wall...

Страница 9: ...pproximately 17 lbs 7 7 kg per minute This rating is based on feed with a density of 40 lbs per cubic foot 640 kg per cubic meter Single phase 60 Hz and single and three phase 50 Hz Power Units are av...

Страница 10: ...toward one side See Figure 5 2 Install a Cable Hook supplied in Hardware Package between the mounting bolt and Power Winch frame as shown in Figure 6 Installing the Suspension System Full Line Suspen...

Страница 11: ...d within 3 9 m of the Power Unit This is in addition to the required Power Unit suspension If the Control Unit or Hopper does not come out directly under a truss fasten a pulley to a 2 x 8 50 x 200 mm...

Страница 12: ...hooks 3 7 6 cm to each side of the line to prevent the cable clamps from catching the pulleys See Figure 12 Screw the hook into the truss the full length of the threads to prevent bending The opening...

Страница 13: ...russ Installations 1523 80 4 2002 Secure Ceiling Hook to truss using self drilling screws through opposite holes Cable Travel Figure 14 Steel Truss Ceiling Bracket Installation 1523 78 4 2002 Cable Tr...

Страница 14: ...is included to provide throwbacks on drops located beneath and near the winch Figure 18 shows a throwback cable arrangement 4 Begin installing suspension drops at the winch and proceed to the end of t...

Страница 15: ...e Center Support and Feed Cone to grill 2 Guide the cone assembly through the grill cap be sure the cords pass through the cap See Figure 21 3 Align the threads and rotate the grill to the cone assemb...

Страница 16: ...n Feeder Pan Tube Assembly Process 1 1 Slide one Feeder Pan Assembly per hole onto the auger tubes IMPORTANT Install all the feeders on the tubes in the same orientation 2 When sliding the feeders on...

Страница 17: ...ontrol Tube 3 To achieve total feed drop out all along the system the Chore Time Logo should be centered at the crown of the tubes and all the Hangers should be installed as shown in Figure 27 4 Place...

Страница 18: ...ulleys before raising the feeder line 7 Raise the feeder line to a convenient working height 8 With the feeder line suspended measure from the floor or ceiling to the auger tubes to level the system 9...

Страница 19: ...pen top of the Feeder Boot flat See Figure 33 DO NOT INSTALL THE ANCHOR BEARING AND BEARING RETAINER AT THIS TIME Auger Installation Note Use extreme caution when working with the auger The auger is u...

Страница 20: ...feet 1 8 m from the end of the boot uncoil the auger from the outside and feed the auger through the boot into the tubes 3 Push the auger into the tube in short strokes 4 Uncoil and handle the auger c...

Страница 21: ...e auger then attach to the output shaft of the Power Unit as shown in Figure 35 Use the Driver Block to secure the auger to the Output Shaft 10 Attach the Anchor Plate and Gearhead Assembly to the Con...

Страница 22: ...t the end of the boot See Figure 38 14 Auger stretch The auger needs to be stretched 7 180 mm per 100 30 m Example A 300 90 m feeder line requires 21 500 mm of stretch Beginning at the relaxed positio...

Страница 23: ...sembly and auger securely 17 Slowly ease the auger back into the tube Use caution If the auger is allowed to spring back the bearing race may crack 18 Install the Bearing Retainer and fasten with a tu...

Страница 24: ...ctuator Installation The LIBERTY Actuator is used to raise and lower the feed level cone Settings are 1 5 with the 1 being the lowest position grow out and 5 being the highest position brooding For tu...

Страница 25: ...removed Mount the winch using the Lower Clamp Half 48487 and 1 4 20 x 2 5 Bolts 4404 4 included in the Actuator Kit See Figure 43 Springs at end of system Attach a Spring at each end of the system as...

Страница 26: ...Tube Closure and Band Clamp See Figure 45 Installing Actuator Cable 1 Fasten one end of the Cable to the Spring at the end of the system as shown below 2 Route the Cable through the Feed Cones through...

Страница 27: ...nsion MF2426B 27 3 Rotate the Actuator to the A position 4 Install the Center Clamp in the Actuator 5 Actuate the Cable to Stretch the Actuator Springs 1 25 mm Figure 48 Actuator Position Center Clamp...

Страница 28: ...Lift cords to the Lift Cable Do not lift the Feed Cone off the support tabs The Cords must be routed toward the Actuator center of the brood area Lift the Feed Cone to connect Cords See Figure 52 for...

Страница 29: ...anti roost cable Note If the cable is unrolled as shown in Figure 54 taking 5 loops of the coil with one hand then changing hands to remove 5 loops as it is unrolled it will lie flat during installat...

Страница 30: ...trol unit after clamping the cable to the spring cut the cable about 8 to 10 200 to 250 mm longer than necessary Feed the end of the cable through the center of the spring around the first insulator o...

Страница 31: ...ne Charger to the Anti Roost system Secure the Charger Wire to the Anti Roost cable using a cable clamp The anti roost system must be on a separate electrical circuit allowing the system to be disconn...

Страница 32: ...New Feeder Lines Leave one feeder pan assembly off the feeder tube at the point where the Midline Control needs to be placed The feeder line can be assembled and suspended before attaching the Midline...

Страница 33: ...the feeder tube in the control housing The feeder tube may have to be turned slightly to allow the pan to hang straight 4 Clamp the control in place by inserting tabs on the control top into the slot...

Страница 34: ...64 2 Attach the Switch Box Assembly to the Feeder Tube with Hose Clamps as shown in Figure 64 3 Install a toggle switch out of reach of the birds to disconnect power to the Mid Line Control This allow...

Страница 35: ...d becomes broken in To operate 5 Lower feeder lines so the feed pans are resting on the floor Although the major weight of the feeder lines will be on the floor do not remove all the weight from the s...

Страница 36: ...first 5 days and thereafter 3 times a day or more as needed while the windows are open If it is not possible to operate the feeder manually 1 3 times a day during the brood time windows open then a t...

Страница 37: ...l Pans utilize the manual ALL OUT FLOOD MANUAL OPERATION The feeder flood can be operated without cables and lift cords DAY 1 Raise the feed cone to the top of travel and rotate the feed cone this wil...

Страница 38: ...B Wipe any debris off the magnet on the bottom Pipe Plug and reinstall Remove the side Pipe Plug and top Vent Plug C Set the power unit in the horizontal position D 2 Stage Gearheads Add approximately...

Страница 39: ...the Time Delay For less time turn Time Delay Selector counter clockwise For more time turn Time Delay Selector clockwise To adjust the Safety Timer If No Safety Timer turn the Safety Timer adjustment...

Страница 40: ...ar the auger may spring back into the tube BE CAREFUL WHEN WORKING WITH AUGER 4 Place a clamp or locking plier securely on the auger to prevent it from springing back into the auger boot 5 Loosen the...

Страница 41: ...erloads frequently Oil on new auger loads motor excessively when feed is carried for first time Polish auger by running 50 lb 20 kg increments of feed out to pans Inadequate power reaching motors Chec...

Страница 42: ...nic Sensor ES 42 MF2426B End Control With Electronic Sensor Wiring Electronic Sensor Control Wiring Mid Control with Electronic Sensor Wiring Wiring Diagrams 2426 004 10 13 End Control with Electronic...

Страница 43: ...230 VOLTS 50 60 HZ FEEDER LINE MOTOR 220 230 VOLTS 50 60 HZ SINGLE PHASE TOGGLE SWITCH SPST 15 AMP NOT SUPPLIED MID LINE CONTROL UNIT 95 END CONTROL 96 1255 108 10 2000 K1 L2 T2 L3 T3 SINGLE PHASE C1...

Страница 44: ...SES SHORT CIRCUIT PROTECTION NOT SUPPLIED CURRENT SENSOR AVAILABLE FEEDER LINE MOTOR 220 230 VOLTS 50 HZ THREE PHASE MID LINE CONTROL UNIT CONTROL BYPASS SWITCH NOT SUPPLIED M1 3 PH C1 END CONTROL 96...

Страница 45: ...r cover 48675 4 Support cable assembly 2809 3 2809 3 5 Clevis pin 2797 1 2797 1 6 Boot adjuster bracket 2706 2706 7 Suspension angles 48679 48679 8 Suspension brace 48680 48680 9 Twist lock collar 490...

Страница 46: ...For Single and Twin Boot Hopper Support Kit Part No 49358 6 1 2 3 4 5 Item Description Part No Single Boot Kit Part No Twin Boot Kit 1 Clevis Pin 5 16 x 1 2797 1 2797 1 2 Adjustment Bracket 2706 2706...

Страница 47: ...Part No 1 Boot Weldment 3760 9 Anchor 38540 2 Tube Clamp 24063 10 5 16 18x7 8 Sock Hd Screw 47867 3 Cap 29373 11 Anchor and Bearing Ass y 39372 4 Outlet Tube 4556 12 Cannonball 3531 5 Sleeve 5648 13...

Страница 48: ...Part No 1 Boot Weldment 3760 9 Anchor 38540 2 Tube Clamp 24063 10 5 16 18x7 8 Sock Hd Screw 47867 3 Cap 29373 11 Anchor and Bearing Ass y 39372 4 Outlet Tube 4556 12 Cannonball 3531 5 Sleeve 5648 13 C...

Страница 49: ...3 Hole Tube 12 4 Hole Tube 12 5 Hole Tube 6854 1 6854 5 6854 4 6854 8 6854 7 6854 6 12 Standard Feeder Tube with Chick Holes 9 8 Hole Tube 10 8 Hole Tube 12 8 Hole Tube 12 10 Hole Tube 10 3 hole 3 EZ...

Страница 50: ...RIPTION 1 52494 LIBERTY ACTUATOR ASSEMBLY 2 52495 ACTUATOR 3 52586 INSULATOR PULLEY ASS Y 4 48933 ACTUATOR BASE 5 4404 4 1 4 20 X 2 5 HEX BOLT 6 48487 CLAMP HALF 7 9126 TUBE CLOSURE 8 3527 BAND CLAMP...

Страница 51: ...nual Brood Feeder without Lift Cords 52421 Silver LIBERTY Manual Brood Feeder without Lift Cords Item Description Part No 1 LIBERTY Grill 51630 51630 51630 51630 2 Feed Cone 51629 2 51629 3 51629 2 51...

Страница 52: ...onic Sensor ES 52 MF2426B Poultry Trainers and Line Chargers Description Part No Poultry Trainer 110 V 60 Hz Poultry Trainer 220 V 50 60 Hz 29333 29325 Line Charger 110 V 60 Hz Line Charger 220 V 50 6...

Страница 53: ...2 4642 4642 6 Gearhead 3261 5 3261 5 3261 11 3261 11 3261 5 7 Pipe Plug magnetic 30160 30160 30160 30160 30160 8 Pinion Assembly 5046 5046 5046 5046 5046 9 S Hook 4270 4270 4270 4270 4270 10 Motor 422...

Страница 54: ...776 Switch Box Cover 11 24702 Switch Box 12 6968 1 Gasket 13 25064 Switch Box Mount 14 25433 Stop Panel 15 34018 10 24 Lock Nut 16 6723 Flat Washer 17 40749 Switch Box KEY PART NO DESCRIPTION 18 14434...

Страница 55: ...t nut 43662 14 Date of mfg 2526 377 15 Relay 28904 16 Conduit fitting 26980 17 Gasket 6777 18 Deep junction box 42627 12 19 Mounting Terminal Box Cover 6956 20 10 24 hex screw 4416 7 21 Control bottom...

Страница 56: ...75 Bolt 4416 4 8 10 32 lock nut 34019 9 10 flat washer 6723 10 Actuator pin 8757 11 10 Twin helix screw 28075 12 Midline control decal Silver Midline control decal Green 2529 933 2529 934 13 Plastic b...

Страница 57: ...52398 5 LIBERTY feed cone Silver LIBERTY feed cone Green 51629 3 51629 2 6 Conduit nut 43662 7 Gasket 6635 8 Deep junction box 42627 1 Item Description Part No 9 10 24 Lock nut 34019 10 Liquid tight c...

Страница 58: ...ring 1543 8 5 16 Flat Washer 2255 44 9 Midline Gear 2890 10 Flange Bushing 3252 11 Spirol Pin 2960 3 12 Bushing 2967 4 13 Washer 2955 1 14 Retaining Ring 2958 1 Item Description Part No 15 Drive Pinio...

Страница 59: ...y Assembly 2014 5 Pulley 2500 6 3 16 Cable Clamp 732 7 Screw Hook 2041 8 Extendable Drive Tube 47637 9 Pulley Assembly 28429 10 Ceiling Hook 28550 11 Handle Shank 3148 Items 11 and 13 may be ordered a...

Страница 60: ...l Page No Description of Change New Manual Contact your nearby Chore Time distributor or representative for additional parts and information Chore Time Group A division of CTB Inc PO Box 2000 Milford...

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