chevrolet truck Light Duty Truck 1994 Series, Руководство по ремонту

Страница: 252 / 919

A. Slide the seal (13) onto the axle shaft (12) and
position the neck of the seal in the seal groove
on the axle shaft.
B. Crimp the self retaining clamp (11) with J 35910
to 136 N-m (100 lbs. ft.) (figure 46).
C.
Place approximately half of the grease provided
inside the seal (13) and repack the C
N
with the
remaining grease.
2. Swage ring (9).
A. Pinch by hand slightly to distort into an oval
shape and slide onto large diameter of the seal
(13).
B. Push C/V joint (18) onto axle shaft (12) until
retaining ring (14) is seated in groove on axle
shaft (figure 45).
C.
Slide large diameter of the seal (13) with the
large swage ring (9) in place over the outside of
the C/V joint race (18) and locate the seal lip in
the housing groove.
Important
• T h e s e a l (1 3 ) m u s t n o t be d im p le d ,
stretched or out of shape in any way. If the
seal is not shaped correctly, carefully insert
a thin flat blunt tool
(no sharp edges)
between the large seal opening and the out­
er race (18) at maximum clearance of oval
ring (9) to release the air. Shape-the seal by
hand and remove the tool.
D. Refer to the chart in figure 46 and select the
correct size swage clamp tool J 36652.
E. Mount the proper size swage clamp tool in the
vise and proceed as follows:
a. Position the outboard end of the axle
assembly in the tool.
b. Place the top half of the tool on the lower
half of the tool and check for proper align­
ment (figure 47).
c. Insert the bolts and tighten by hand until
snug.
❖
Important
• Make sure the seal (13), housing (18), and
swage ring (9) all remain in alignment (figure
47).
d. Continue to tighten each bolt 180 degrees at
a time alternately until both sides are bot­
tomed.
F. Remove the axle assembly from the tool.
OUTER JO IN T ASSEMBLY
REPLACEMENT
Disassemble (Figures 48 and 49)
1. Perform steps 1 through 3 in “Outer Joint Seal
Replacement.”
2. Use a brass drift and hammer to gently tap on the
C/V joint cage (17) until it is tilted enough to
remove the first chrome alloy ball (15) (figure 48).
SWAGE CLAMP SIZE CHART
TOOL NO. DESCRIPTION APPLICATION
J 36652-1 Split Plate Swage Clamp K 10/20
J 36652-2 Split Plate Swage Clamp K 30 (Outboard)
J 36652-3 Split Plate Swage Clamp K 30 (Inboard)
MAKE SURE SWAGE RING AND SWAGE
RING CLAMP ARE IN PROPER ALIGNMENT