•
C om pressor m ounting holes are metric. Use
proper
m etric
bolts
with
holding
fixture
J 2 5008-A .
T hread the Clutch Plate and Hub A ssem bly R em over J
3 3 013-B , into the hub. Hold the body o f the Rem over
with a w rench and turn the center screw into the
R em over body to rem ove the Clutch Plate and Hub
assem bly (Fig. 5).
R em ove the shaft key.
Install or Connect
Install the shaft key into the hub key groove (Fig. 6).
A llow the key to project approxim ately 4.8m m (3/16")
out o f the key way.
The shaft key is curved slightly to provide an
interference lit in the shaft key groove o f the hub.
Be sure the frictional surface o f the clutch plate and the
clutch rotor are clean before installing the Clutch Plate
and Hub assem bly.
Align the shaft key with the shaft keyw ay and place the
C lutch Plate and Hub assem bly onto the com pressor
shaft.
1 -D R IV E PLATE
INSTALLER
J 94 01-B
2 -D R IV E PLATE
INSTALLER
BEARING
3 -A IR GAP
(.020" - .030")
4 -C L U T C H PLATE
AN D HUB ASM.
520011-1D1-R1
Fig. 7 Installing Clutch Plate & Hub Asm.
NOTICE:
To
avoid
internal
dam age
to
the
com pressor, do not drive or pound on the clutch hub or
shaft.
4.
5.
Install the C lutch Plate and Hub Installer J 9 4 0 1-
illustrated in Figure 7.
-B as
H old the hex portion o f the Installer Body J 9 4 0 1-B with
a w rench and tighten the center screw to press the hub
onto the shaft until there is a 0 .5 -7 .6 m m ( .0 2 0 - 0 3 0 " ) air
gap betw een the frictional surfaces o f the clutch plate
and clutch rotor.
I f operation is perform ed w ith com pressor on vehicle,
connect drive belt, tighten m ounting brackets and adjust
belt tension.
COMPRESSOR ROTOR AND/OR
BEARING — V-GROOVE TYPE —
4 POLE CLUTCH
« « ♦
2
.
Remove or Disconnect
R em ove the Clutch Plate and Hub assem bly as described
in C O M P R E S SO R C LU TC H PLATE & HUB ASM .
rem oval procedure.
R em ove R otor and Bearing assem bly retaining ring,
using Snap Ring Pliers J 6083 (Fig. 8). M ark the location
of the clutch coil term inals.
If only the Clutch R otor and/or R otor Bearing are to be
replaced, bend the screw head w asher aw ay from the
pulley rim and rem ove the six (6) m ounting screws
before proceeding with Step 3. D iscard the m ounting
screws.
Install R otor and Bearing Puller J 25031 dow n into the
rotor until the Puller arm s engage the recessed edge o f
the rotor hub. Hold the Puller and arm s in place and
tighten the Puller screw against the P uller G uide to
rem ove the Clutch R otor and Bearing assem bly
(Fig. 9), being careful not to drop the P uller Guide.
Содержание Light Duty Truck 1994 Series
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location ...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569 ...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506 ...
Страница 24: ...NOTES ...
Страница 26: ... ...
Страница 69: ...NOTES ...
Страница 71: ...3 2 STEERING ...
Страница 73: ......
Страница 84: ......
Страница 102: ...40 ...
Страница 130: ...NOTES ...
Страница 146: ...NOTES ...
Страница 162: ...NOTES ...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage ...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential ...
Страница 190: ...NOTES ...
Страница 202: ...NOTES ...
Страница 206: ...F5785 ...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing ...
Страница 212: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 228: ...NOTES ...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models ...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap ...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877 ...
Страница 261: ...F7475 ...
Страница 267: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 294: ...NOTES ...
Страница 300: ...NOTES ...
Страница 318: ...NOTES ...
Страница 322: ...SR207LN2 EDS ...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS ...
Страница 368: ...103 153 127 V1200 ...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft ...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575 ...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft ...
Страница 399: ...V2974 ...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924 ...
Страница 452: ......
Страница 454: ...163 164 V1202 ...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196 ...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204 ...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131 ...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751 ...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752 ...
Страница 566: ...NOTES ...
Страница 574: ...NOTES ...
Страница 618: ...SPECIAL TOOLS ...
Страница 620: ...NOTES ...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT ...
Страница 694: ...RH0213 4L60 E ...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E ...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E ...
Страница 697: ...SPECIAL TOOLS ...
Страница 698: ...SPECIAL TOOLS ...
Страница 758: ...RH0194 4L80 E ...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS ...
Страница 771: ...SPECIAL TOOLS CONT ...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES ...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079 ...
Страница 840: ......
Страница 848: ...NOTES ...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434 ...
Страница 860: ...F5435 ...
Страница 866: ......
Страница 878: ...F9167 ...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836 ...
Страница 890: ...F9168 ...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing ...
Страница 919: ......