D IFFER EN TIA L ASSEMBLY
INSTALLATION
Install or Connect (Figures 1, 2, 23, 24 and 25)
Tools Required:
J 33788 Bearing Installer
J 23423-A Bearing Cup Installer
J 33792 Side Bearing Adjuster Wrench
1. Bearings (30) into the sleeves (32) using J 33788
(figure 23).
2. Sleeves (32) into the carrier case (29). Thread in
all the way.
3. Side bearing cups (33) into the carrier case (29)
using J 23423-A.
4. Differential assembly to the carrier case.
A. Place the differential case assembly (35) into
the carrier case half which contains the pinion
gear.
B. Turn the left sleeve (32) in toward the differen
tial case using J 33792 until backlash is felt
between the ring and pinion gear.
5. Carrier case halves (29). Do not use any sealer at
this time.
• If the carrier halves do not make complete con
tact, back out the right hand adjusting sleeve
(32). Use J 33792 (figure 24).
NOTICE: Refer to “Notice” on page 4C1-1.
6. Four bolts (28).
Tighten
• Bolts (28) to 50 N-m (37 lbs. ft.).
A D JU STIN G BACKLASH
Tools Required: (Figures 1 and 2)
J 33792 Side Bearing Adjuster Wrench
J 8001-1 Dial Indicator Clamp
1. Tighten the right sleeve (32) to 140 N-m
(100 lbs. ft.) using J 33792 (figure 24).
2. Tighten the left sleeve (32) to 140 N-m (100 lbs. ft.)
using J 33792 (figure 24).
3. Mark the location of the adjusting sleeves in rela
tion to the carrier halves (figure 25), so the notches
in the adjusting sleeves can be counted when
turned.
4. Turn the right adjusting sleeve OUT two notches
using J 33792.
5. Turn the left adjusting sleeve IN one notch using
J 33792.
6. Rotate the pinion several times to seat the bear
ings.
7. Install a dial indicator so the button contacts the
outer edge of the pinion flange. The plunger must
be at a right angle to the pinion flange (figure 26).
8. Move the pinion flange through its free play while
holding the differential carrier. Record the dial indi
cator reading.
9. Divide the dial indicator reading by 2 to obtain the
actual backlash.
EXAMPLE: A dial indicator reading of 0.16 mm
(0.006 inch) means that there is actually 0.08-mm
(0.003-inch) backlash.
Содержание Light Duty Truck 1994 Series
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location ...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569 ...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506 ...
Страница 24: ...NOTES ...
Страница 26: ... ...
Страница 69: ...NOTES ...
Страница 71: ...3 2 STEERING ...
Страница 73: ......
Страница 84: ......
Страница 102: ...40 ...
Страница 130: ...NOTES ...
Страница 146: ...NOTES ...
Страница 162: ...NOTES ...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage ...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential ...
Страница 190: ...NOTES ...
Страница 202: ...NOTES ...
Страница 206: ...F5785 ...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing ...
Страница 212: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 228: ...NOTES ...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models ...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap ...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877 ...
Страница 261: ...F7475 ...
Страница 267: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 294: ...NOTES ...
Страница 300: ...NOTES ...
Страница 318: ...NOTES ...
Страница 322: ...SR207LN2 EDS ...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS ...
Страница 368: ...103 153 127 V1200 ...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft ...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575 ...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft ...
Страница 399: ...V2974 ...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924 ...
Страница 452: ......
Страница 454: ...163 164 V1202 ...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196 ...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204 ...
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Страница 510: ......
Страница 512: ...V2131 ...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751 ...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752 ...
Страница 566: ...NOTES ...
Страница 574: ...NOTES ...
Страница 618: ...SPECIAL TOOLS ...
Страница 620: ...NOTES ...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT ...
Страница 694: ...RH0213 4L60 E ...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E ...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E ...
Страница 697: ...SPECIAL TOOLS ...
Страница 698: ...SPECIAL TOOLS ...
Страница 758: ...RH0194 4L80 E ...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS ...
Страница 771: ...SPECIAL TOOLS CONT ...
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Страница 785: ......
Страница 804: ...NOTES ...
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Страница 808: ......
Страница 822: ...3707r5079 ...
Страница 840: ......
Страница 848: ...NOTES ...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434 ...
Страница 860: ...F5435 ...
Страница 866: ......
Страница 878: ...F9167 ...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836 ...
Страница 890: ...F9168 ...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing ...
Страница 919: ......