• Valve face for grooving. If the groove is so deep
that re-facing would result in a knife edge margin,
the valve must be replaced.
• The valve face may be reground to specifications
if it is otherwise in good condition. If the valve
face cannot be ground within the limits given, it
must be replaced.
• Lightly lap the reconditioned valves into the valve
seat.
Valve Grinding
• Follow the grinder manufacturer’s instructions.
• Grind all faces to 45°.
Inspect
• Each valve face carefully.
- Re-grind if necessary.
• Valve margin for minimum thickness.
- 0.9 mm (0.031 in.) minimum, if margin is
thinner, replace valve.
Valve Replacement
Tools Required:
J 38847, J 38848 and J 38849 Valve Reamer
Sets
• When replacing valves, valve seats must be
reconditioned, refer to “ Valve Seat Service” in
this section.
• Measure valve to be replaced and select an
oversize (O.S.) service valve.
- 0.075 mm O.S.
- 0.150 mm O.S.
- 0.300 mm O.S.
• Select the reamer set for your valve(s).
- 0.075 mm O.S. valve, use J 38847.
- 0.150 mm O.S. valve, use
J
38848.
- 0.300 mm O.S. valve, use J 38849.
• Refer to “ Reaming Valve Guides” in this section.
VALVE SEAT SERVICE
Important
Valve guides must be reconditioned prior to
servicing valve seats. Refer to “ Valve Guide
Service” in this section.
If the seats are reconditioned, the valves also must
be reconditioned or replaced, refer to “ Valve
Service” in this section.
I * Inspect
• Valve seats for excessive wear and burned spots.
Seat Grinding
Valve seats may be reconditioned by grinding.
An oscillating type valve seat grinder is preferred.
Follow the grinder manufacturer’s instructions.
Grind all valve seats to a 46° angle.
Figure 39 - Valve Wear
Valve face to seat contact
reconditioned or new valve.
Seat width.
line using a
- If the contact line is too high, it can be
lowered using a 30° stone.
- If the contact line is too low, it can be raised
using the 45° stone.
- If the seat is too narrow, it can be widened
using a 45° stone.
- If the seat is too wide, it can be narrowed
using a 60° stone.
• After adjusting valve seat width or contact line, be
sure to recheck Steps 1 and 2 above.
VALVE SPRING SERVICE
Tools Required:
J 9666 Valve Spring Tester
J 8062 Valve Spring Compressor
| y | Inspect
Valve springs.
- Spring tension, refer to Figure 40. If below
specification, replace.
Valve spring seating surfaces for wear or gouging,
replace as required.
Содержание Light Duty Truck 1994 Series
Страница 1: ......
Страница 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location ...
Страница 15: ...G VAN MODELS Rally Sportvan Cutaway Van Extended Van Vandura Chevy Van Magnavan Hi Cube Van F7569 ...
Страница 17: ...S T PICKUP REGULAR CAB 2 DOOR S T UTILITY VEHICLE S T PICKUP EXTENDED CAB 4 DOOR S T UTILITY VEHICLE 2900r4506 ...
Страница 24: ...NOTES ...
Страница 26: ... ...
Страница 69: ...NOTES ...
Страница 71: ...3 2 STEERING ...
Страница 73: ......
Страница 84: ......
Страница 102: ...40 ...
Страница 130: ...NOTES ...
Страница 146: ...NOTES ...
Страница 162: ...NOTES ...
Страница 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage ...
Страница 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential ...
Страница 190: ...NOTES ...
Страница 202: ...NOTES ...
Страница 206: ...F5785 ...
Страница 209: ...Figure 11 Remove the Pinion Flange F4696 F4759 Figure 14 Removing the Differential Side Bearing ...
Страница 212: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 228: ...NOTES ...
Страница 232: ......
Страница 234: ......
Страница 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models ...
Страница 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap ...
Страница 247: ...C Measure with Axle Shaft Forced Outboard 1 Shaft 5 Tube 9 Carrier Connector 23 Output Shaft 29 Carrier Case F5877 ...
Страница 261: ...F7475 ...
Страница 267: ...B Button Moved Out of Bearing Bore F5791 ...
Страница 294: ...NOTES ...
Страница 300: ...NOTES ...
Страница 318: ...NOTES ...
Страница 322: ...SR207LN2 EDS ...
Страница 324: ......
Страница 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS ...
Страница 368: ...103 153 127 V1200 ...
Страница 370: ......
Страница 372: ......
Страница 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft ...
Страница 375: ...Front View Rear View Showing Path Of Oil To Timing Chain Showing Main Gallery Oil Filter And Crankshaft Oil Feed V0575 ...
Страница 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft ...
Страница 399: ...V2974 ...
Страница 410: ......
Страница 412: ...195 196 201 174 252 163 165 164 244 3706r3924 ...
Страница 452: ......
Страница 454: ...163 164 V1202 ...
Страница 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196 ...
Страница 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204 ...
Страница 460: ......
Страница 510: ......
Страница 512: ...V2131 ...
Страница 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751 ...
Страница 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752 ...
Страница 566: ...NOTES ...
Страница 574: ...NOTES ...
Страница 618: ...SPECIAL TOOLS ...
Страница 620: ...NOTES ...
Страница 672: ......
Страница 682: ......
Страница 686: ......
Страница 689: ...SPRINGS LOCATED IN THE PUMP PRESSURE CONV CL REGULATOR VALVE SPRINGS LOCATED IN THE VALVE BODY 3 4 SHIFT ...
Страница 694: ...RH0213 4L60 E ...
Страница 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E ...
Страница 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E ...
Страница 697: ...SPECIAL TOOLS ...
Страница 698: ...SPECIAL TOOLS ...
Страница 758: ...RH0194 4L80 E ...
Страница 764: ......
Страница 770: ...SPECIAL TOOLS ...
Страница 771: ...SPECIAL TOOLS CONT ...
Страница 772: ......
Страница 775: ......
Страница 776: ......
Страница 785: ......
Страница 804: ...NOTES ...
Страница 806: ......
Страница 808: ......
Страница 822: ...3707r5079 ...
Страница 840: ......
Страница 848: ...NOTES ...
Страница 852: ......
Страница 859: ...17 Rear Case Half 18 Oil Pump Pick Up Tube 26 Connector Dowel Pin Location Pump Pick Up Screen F5434 ...
Страница 860: ...F5435 ...
Страница 866: ......
Страница 878: ...F9167 ...
Страница 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836 ...
Страница 890: ...F9168 ...
Страница 908: ......
Страница 914: ...J 2619 01 46 Rear Case 85 Front Output Shaft Rear Bearing F7659 Figure 21 Removing the Front Output Shaft Rear Bearing ...
Страница 919: ......